CN205997178U - A kind of lightweight aggregate cement concrete mixing device - Google Patents
A kind of lightweight aggregate cement concrete mixing device Download PDFInfo
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Abstract
本实用新型涉及一种轻骨料水泥混凝土拌和装置,所述轻骨料水泥混凝土拌和装置包括依次连接的水泥投料机构、水泥制浆机构和轻骨料拌和机构,所述水泥制浆机构、轻骨料拌和机构的搅拌速度依次降低。所述轻骨料水泥混凝土拌和装置还包括混凝土续拌机构,该混凝土续拌机构与轻骨料拌和机构连接且混凝土续拌机构的搅拌速度较轻骨料拌和机构低。该实用新型克服了现有轻骨料水泥混凝土拌和设备采用单一类型的搅拌机易导致水泥结团、轻骨料破碎且与水泥混合不均匀的缺点,具有能使得水泥不结团、轻骨料不破碎、轻骨料与水泥混合均匀的优点。
The utility model relates to a lightweight aggregate cement concrete mixing device. The lightweight aggregate cement concrete mixing device includes a cement feeding mechanism, a cement pulping mechanism and a lightweight aggregate mixing mechanism connected in sequence. The cement pulping mechanism, light weight The stirring speed of the aggregate mixing mechanism decreases sequentially. The lightweight aggregate cement concrete mixing device also includes a concrete continuous mixing mechanism, which is connected with the lightweight aggregate mixing mechanism, and the stirring speed of the concrete continuous mixing mechanism is lower than that of the light aggregate mixing mechanism. The utility model overcomes the shortcomings of the existing lightweight aggregate cement concrete mixing equipment that adopting a single type of mixer is easy to cause cement agglomeration, light aggregate breakage and uneven mixing with cement, and has the ability to prevent cement from agglomerating and light aggregate The advantages of crushing, light aggregate and cement mixing evenly.
Description
技术领域technical field
本实用新型涉及一种轻骨料水泥混凝土拌和装置。The utility model relates to a light aggregate cement concrete mixing device.
背景技术Background technique
随着建筑技术的发展,各类轻骨料水泥混凝土的应用日益广泛。然而现有的轻骨料水泥混凝土拌和设备多采用单一搅拌机,其不仅难以充分完成水泥的絮凝搅拌过程,而且由于轻骨料水泥混凝土采用的是细骨料,而缺少坚硬的粗骨料,拌和过程不能充分完成水泥浆与轻骨料的均匀混合。因此提供一种由多种类型且不同搅拌混合速度的组合装置共同构成的,能够在混合过程及制备完成后中水泥不结团且轻骨料分散均匀且颗粒完整的轻骨料水泥混凝土拌和装置己成为当务之亟。With the development of construction technology, various types of lightweight aggregate cement concrete are widely used. However, most of the existing lightweight aggregate cement concrete mixing equipment uses a single mixer, which is not only difficult to fully complete the flocculation and mixing process of cement, but also because the lightweight aggregate cement concrete uses fine aggregates and lacks hard coarse aggregates, mixing The process cannot fully complete the uniform mixing of cement slurry and lightweight aggregate. Therefore, a lightweight aggregate cement concrete mixing device that is composed of various types of combined devices with different mixing and mixing speeds is provided, which can prevent the cement from agglomerating during the mixing process and after the preparation is completed, and the light aggregate is uniformly dispersed and the particles are complete. has become a top priority.
实用新型内容Utility model content
为了克服现有轻骨料水泥混凝土拌和设备采用单一类型的搅拌机易导致水泥结团、轻骨料破碎且与水泥混合不均匀的缺点,本实用新型提供一种联合采用多种类型混合装置且搅拌混合速度依次降低变化的轻骨料水泥混凝土拌和装置,其具有能使得水泥不结团、轻骨料不破碎、轻骨料与水泥混合均匀的优点。In order to overcome the shortcomings of existing lightweight aggregate cement concrete mixing equipment that adopting a single type of mixer is easy to cause cement agglomeration, light aggregate breakage and uneven mixing with cement, the utility model provides a combination of multiple types of mixing devices and mixing The lightweight aggregate cement concrete mixing device whose mixing speed decreases and changes in turn has the advantages of making the cement not agglomerated, the lightweight aggregate not broken, and the lightweight aggregate and cement mixed evenly.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种轻骨料水泥混凝土拌和装置,所述轻骨料水泥混凝土拌和装置包括依次连接的水泥投料机构、水泥制浆机构和轻骨料拌和机构,所述水泥制浆机构、轻骨料拌和机构的搅拌速度依次降低。A lightweight aggregate cement concrete mixing device, the lightweight aggregate cement concrete mixing device includes a cement feeding mechanism, a cement slurry making mechanism and a lightweight aggregate mixing mechanism connected in sequence, the cement slurry making mechanism, lightweight aggregate mixing mechanism The stirring speed is decreased successively.
本申请的轻骨料水泥混凝土拌和装置通过不同型式且搅拌速度依次减低的搅拌机构(即水泥制浆机构和轻骨料拌和机构的联用,将传统各物料一步式的混合过程分解为两个独立的搅拌阶段。先用水泥制浆机构采用较高搅拌速度完成水泥与水的混合制浆过程,能使得水泥浆均匀、不结团。再将混合良好水泥浆料与轻骨料通过搅拌速度较低于水泥制浆机构的轻骨料拌和机构混合,其不仅克服了轻骨料和水泥混合搅拌中无足够的剪切力易导致的搅拌不均匀和水泥粉体易发生造壳效应而不能充分发挥作用的难点,而且通过较低的搅拌速度保证了轻骨料颗粒的完整性,能使得重量小、易漂浮于水泥浆表面的轻骨料能与水泥浆良好混合。The lightweight aggregate cement concrete mixing device of the present application decomposes the traditional one-step mixing process of each material into two mixing mechanisms (that is, the combination of the cement slurry making mechanism and the lightweight aggregate mixing mechanism) with different types and successively reduced stirring speeds. Independent mixing stage. First use the cement slurry making mechanism to complete the mixing and slurrying process of cement and water at a higher mixing speed, which can make the cement slurry uniform and non-agglomerating. Then mix the well-mixed cement slurry and light aggregate through the mixing speed The lightweight aggregate mixing mechanism is lower than the cement pulping mechanism, which not only overcomes the uneven mixing caused by the lack of sufficient shear force in the mixing and stirring of lightweight aggregate and cement, and the cement powder is prone to shell-making effect and cannot It is difficult to fully play its role, and the integrity of the lightweight aggregate particles is ensured through the lower stirring speed, which can make the lightweight aggregate with small weight and easy to float on the surface of the cement slurry mix well with the cement slurry.
所述轻骨料水泥混凝土拌和装置还包括混凝土续拌机构,该混凝土续拌机构与轻骨料拌和机构连接且混凝土续拌机构的搅拌速度较轻骨料拌和机构低。The lightweight aggregate cement concrete mixing device also includes a concrete continuous mixing mechanism, which is connected with the lightweight aggregate mixing mechanism, and the stirring speed of the concrete continuous mixing mechanism is lower than that of the light aggregate mixing mechanism.
在完成轻骨料混凝土的制备后,以较轻骨料拌和机构搅拌速度低的混凝土续拌机构对混合好的轻骨料混凝土进行持续拌和,有效避免了水泥浆在存贮和输送入模过程中出现离析。After the preparation of lightweight aggregate concrete is completed, the mixed lightweight aggregate concrete is continuously mixed with the concrete continuous mixing mechanism with a lower stirring speed of the lighter aggregate mixing mechanism, which effectively avoids the process of cement slurry being stored and transported into the mold. Segregation occurs.
所述水泥制浆机构为搅拌速度为800-1000rpm的水泥制浆机构,轻骨料拌和机构为搅拌速度为15-22rpm的轻骨料拌和机构,混凝土续拌机构为搅拌速度为10-15rpm的混凝土续拌机构。The cement pulping mechanism is a cement pulping mechanism with a stirring speed of 800-1000rpm, the light aggregate mixing mechanism is a light aggregate mixing mechanism with a stirring speed of 15-22rpm, and the concrete continuous mixing mechanism is a stirring speed of 10-15rpm. Concrete continuous mixing mechanism.
水泥制浆机构采用高速混合以适合水泥浆的制备,使得水泥浆混合均匀、不结团。低水灰比的轻骨料混凝土拌和过程中容易导致水泥浆结团成块,难以充分完成水泥的絮凝过程,严重影响制品质量。另外,由于轻骨料易碎、易漂浮,传统的搅拌混合方式对于水泥粉料遇水后形成的粘稠表面不能有效冲击,没有传统的搅拌机具叶桨搅动坚硬的粗细骨料之后冲击切削水泥浆达到充分拌和水泥浆料的效果。因此,本申请的水泥浆拌和机构为较高速搅拌而轻骨料拌和机构为中速搅拌,可以避免水泥结团造壳和轻骨料的破碎,有利于提高轻骨料混凝土制品质量,而且生产效率高,设备成本低于传统拌和站。混凝土续拌机构采用低速搅拌,可有效避免了混凝土的离析,保证了其最佳混合状态,同时有利于轻骨料颗粒保持完整。The cement slurry making mechanism adopts high-speed mixing to be suitable for the preparation of cement slurry, so that the cement slurry is mixed evenly and does not agglomerate. During the mixing process of lightweight aggregate concrete with low water-cement ratio, it is easy to cause the cement slurry to agglomerate, and it is difficult to fully complete the flocculation process of cement, which seriously affects the quality of the product. In addition, because the light aggregate is fragile and easy to float, the traditional mixing method cannot effectively impact the viscous surface formed by the cement powder when it meets water. There is no traditional mixer blade to stir the hard coarse and fine aggregate and then impact and cut the cement. The slurry achieves the effect of fully mixing the cement slurry. Therefore, the cement slurry mixing mechanism of the present application is relatively high-speed stirring and the light-weight aggregate mixing mechanism is medium-speed stirring, which can avoid cement agglomeration and breaking of light-weight aggregates, and is conducive to improving the quality of light-weight aggregate concrete products. High efficiency, lower equipment cost than traditional mixing plants. The concrete continuous mixing mechanism adopts low-speed mixing, which can effectively avoid the segregation of concrete, ensure its best mixing state, and help the lightweight aggregate particles to remain intact.
所述水泥投料机构包括水泥贮仓和投料仓,所述水泥贮仓的出料口与投料仓的进料口连接;所述水泥制浆机构包括拌浆机和注水器,投料仓的出料器、注水器的出料口分别与拌浆机进料口连接;轻骨料拌和机构包括骨料仓与拌和机,拌浆机出料口、骨料仓的出料口分别与拌和机进料口连接;混凝土续拌机构包括续拌机,拌和机出料口与续拌机的进料口连接。The cement feeding mechanism includes a cement storage bin and a feeding bin, and the discharge port of the cement storage bin is connected with the feeding port of the feeding bin; the cement slurry making mechanism includes a slurry mixer and a water injector, and the discharging port of the feeding bin The outlets of the mixer and the water injector are respectively connected to the inlet of the mixer; the light aggregate mixing mechanism includes the aggregate bin and the mixer, and the outlet of the mixer and the outlet of the aggregate bin are respectively connected to the inlet of the mixer. The feed port is connected; the concrete continuous mixing mechanism includes a continuous mixer, and the discharge port of the mixer is connected with the feed port of the continuous mixer.
所述拌和机优选其机体直径大而高度低的盆状拌和机,该形状高度低特点的拌和机可以避免轻骨料水泥混凝土的离析并防止其沉淀,配合中度的拌和搅拌速度可以防止轻骨料颗粒的破碎,同时该形状的大直径特点可以配置多个较长的搅拌叶片可提高剪切速率和剪切次数。另外,该型拌和机也可起到储料的作用。所述续拌机的出料口可通过螺杆泵与混凝土输送机构相连接,所述螺杆泵电机与该拌和控制装置连接。所述螺杆泵可包括底料螺杆泵和面料螺杆泵。底料螺杆泵和面料螺杆泵配合使用使得混凝土出料均匀。所述拌和机和续拌机的出料口可设置于自身的底部或侧壁,采用侧出料口与底部出料口,避免底部存积较大容重拌和料,可改善混合物料容重均匀程度。The mixer is preferably a basin-shaped mixer with a large body diameter and a low height. The mixer with the characteristics of a low shape and a low height can avoid the segregation of the lightweight aggregate cement concrete and prevent its precipitation. The crushing of aggregate particles, at the same time, the large diameter of the shape can be equipped with multiple longer mixing blades to increase the shear rate and shear times. In addition, this type of mixer can also play the role of material storage. The discharge port of the continuous mixer can be connected with the concrete conveying mechanism through a screw pump, and the motor of the screw pump is connected with the mixing control device. The screw pump may include a bottom material screw pump and a fabric screw pump. The bottom material screw pump and the surface screw pump are used together to make the concrete discharge evenly. The discharge port of the mixer and the continuous mixer can be set at the bottom or side wall of itself, and the side discharge port and the bottom discharge port are used to avoid the storage of large bulk density mixing materials at the bottom, which can improve the uniformity of the volume density of the mixture .
所述水泥制浆机构还包括给水电磁阀和浆料投料电磁阀;所述给水电磁阀能控制注水器的给水量,该给水电磁阀设置于注水器的出口处;所述浆料投料电磁阀设于拌浆机的出料口处用于控制拌浆机浆料投料量,投料仓的出料器处设有给料螺旋输送机构,所述给料螺旋输送机构能控制投料仓水泥投料量;The cement pulping mechanism also includes a water supply solenoid valve and a slurry feeding solenoid valve; the water supply solenoid valve can control the water supply of the water injector, and the water supply solenoid valve is arranged at the outlet of the water injector; the slurry feeding solenoid valve It is installed at the outlet of the mixing machine to control the feeding amount of the slurry of the mixing machine. The feeding screw conveying mechanism is provided at the discharging device of the feeding bin, and the feeding screw conveying mechanism can control the feeding amount of cement in the feeding bin. ;
所述轻骨料拌和机构还包括用于控制骨料投料量的骨料投料装置,该骨料投料装置分别与骨料仓出料口和拌和机进料口连接;The lightweight aggregate mixing mechanism also includes an aggregate feeding device for controlling the amount of aggregate feeding, and the aggregate feeding device is respectively connected to the discharge port of the aggregate bin and the feed port of the mixer;
所述轻骨料水泥混凝土拌和装置还包括拌和控制装置,给料螺旋输送机构的电机、给水电磁阀、浆料投料电磁阀、拌浆机的电机、拌和机的电机、续拌机的电机均分别与该拌和控制装置连接。The lightweight aggregate cement concrete mixing device also includes a mixing control device, the motor of the feeding screw conveying mechanism, the water supply solenoid valve, the slurry feeding solenoid valve, the motor of the slurry mixer, the motor of the mixer, and the motor of the continuous mixer. Connect with the mixing control device respectively.
给料螺旋输送机构、给水电磁阀、浆料投料电磁阀和骨料投料装置的设置使得制备轻骨料混凝土的过程中对配置水泥浆时的水泥和水的给料量及其给料速度、调配轻骨料混凝土时的水泥浆和轻骨料的用量和给料速度能够实现精确控制,以使得制备出的轻骨料混凝土能够达到所需要求的质量标准,保证了轻骨料混凝土批量生产的质量稳定性。同时采用统一的拌和控制装置,实现了该轻骨料水泥混凝土拌和装置的自动精准控制和自动化控制操作。The setting of the feeding screw conveying mechanism, the water supply solenoid valve, the slurry feeding solenoid valve and the aggregate feeding device make the cement and water feeding amount and feeding speed, When deploying lightweight aggregate concrete, the dosage and feeding speed of cement slurry and lightweight aggregate can be precisely controlled, so that the prepared lightweight aggregate concrete can meet the required quality standards, ensuring mass production of lightweight aggregate concrete quality stability. At the same time, a unified mixing control device is adopted to realize the automatic precise control and automatic control operation of the lightweight aggregate cement concrete mixing device.
所述拌浆机包括拌浆桶、电机、传动机构、主轴和泥浆抽送装置,所述泥浆抽送装置包括叶轮、喷射管和排出管,叶轮安装于拌浆桶的底部,拌浆桶的底部旁侧设有位于叶轮旁侧并且与设置于拌浆桶外的排出管连接以将水泥浆料推进到排出管内的开口,喷射管连接于排出管的侧壁并由下而上延伸,该喷射管的沿拌浆桶侧壁上伸至拌浆桶内腔上部;主轴自上而下伸入拌浆桶内腔,主轴顶端通过传动机构与电机连接,主轴底端与叶轮的中心轴相连以带动叶轮转动;主轴的中段侧壁设有多个桨叶;所述泥浆抽送装置还包括第一电磁阀、第二电磁阀和第三电磁阀,所述第一电磁阀设于叶轮与喷射管入口之间的排出管管道上,第二电磁阀设于喷射管的出口端部,第三电磁阀设于喷射管入口与排出管出口之间的排出管管道上;所述第一电磁阀、第二电磁阀和第三电磁阀均与拌和控制装置相连接。The slurry mixer includes a slurry mixing tank, a motor, a transmission mechanism, a main shaft and a mud pumping device. The mud pumping device includes an impeller, a spray pipe and a discharge pipe. There is an opening located on the side of the impeller and connected to the discharge pipe arranged outside the mixing tank to push the cement slurry into the discharge pipe. The injection pipe is connected to the side wall of the discharge pipe and extends from bottom to top. It extends along the side wall of the mixing tank to the upper part of the inner cavity of the mixing tank; the main shaft extends into the inner cavity of the mixing tank from top to bottom, the top of the main shaft is connected with the motor through the transmission mechanism, and the bottom of the main shaft is connected with the central axis of the impeller to drive The impeller rotates; the side wall of the middle section of the main shaft is provided with a plurality of paddles; the mud pumping device also includes a first solenoid valve, a second solenoid valve and a third solenoid valve, and the first solenoid valve is arranged at the inlet of the impeller and the injection pipe On the discharge pipe between the two, the second electromagnetic valve is arranged at the outlet end of the injection pipe, and the third electromagnetic valve is arranged on the discharge pipe between the inlet of the injection pipe and the outlet of the discharge pipe; the first electromagnetic valve, the second Both the second solenoid valve and the third solenoid valve are connected with the mixing control device.
本拌浆机通过电机带动主轴转动,从而边带动桨叶单向旋转转动以搅动拌浆桶内的物料,边带动底部泥浆抽送装置的叶轮转动,将拌浆桶沉积在底部的物料推入排出管。通过第一电磁阀、第二电磁阀和第三电磁阀的开闭能够控制物料在排出管和喷射管的流动方向。打开第一电磁阀,物料能流向排出管和喷射管出口方向流动;关闭第一电磁阀,物料无法通过排出管和喷射管输送。打开第一和第二电磁阀,物料能沿喷射管向拌浆桶上部运动,并从喷射管出口喷入拌浆桶内,进行循环流动,并通过桨叶与注入的物料的冲击来提高剪切速率,快速且均匀地完成水泥与拌和水充分的混合,该水泥浆不仅均匀、不结块,而且生产效率高;关闭第二电磁阀,物料停止循环流动。打开第一和第三电磁阀,物料能通过排出管出口排入拌和机内;关闭第三电磁阀,打开第二电磁阀,物料只能流向喷射管出口方向。拌和控制装置通过控制第一电磁阀、第二电磁阀和第三电磁阀的开闭实现对泵浆情况、时间以及物料循环次数及时间的控制。The mixer drives the main shaft to rotate through the motor, so as to drive the blades to rotate in one direction to stir the materials in the mixing tank, and at the same time drive the impeller of the mud pumping device at the bottom to push and discharge the materials deposited at the bottom of the mixing tank Tube. The flow direction of the material in the discharge pipe and the injection pipe can be controlled by opening and closing the first solenoid valve, the second solenoid valve and the third solenoid valve. When the first electromagnetic valve is opened, the material can flow toward the outlet of the discharge pipe and the injection pipe; when the first electromagnetic valve is closed, the material cannot be transported through the discharge pipe and the injection pipe. Open the first and second solenoid valves, the material can move to the upper part of the mixing tank along the injection pipe, and spray into the mixing tank from the outlet of the injection pipe to carry out circulating flow, and the impact of the paddle and the injected material can increase the shear The cutting speed can quickly and evenly complete the full mixing of cement and mixing water. The cement slurry is not only uniform and non-caking, but also has high production efficiency; when the second solenoid valve is closed, the material stops circulating. Open the first and third solenoid valves, and the materials can be discharged into the mixer through the outlet of the discharge pipe; close the third solenoid valve, open the second solenoid valve, and the materials can only flow to the outlet of the injection pipe. The mixing control device controls the opening and closing of the first electromagnetic valve, the second electromagnetic valve and the third electromagnetic valve to control the pumping situation, time, material circulation times and time.
所述喷射管的出口方向与桨叶旋转方向相切且相反。水泥浆从喷射管出口沿与桨叶旋转切线方向且与桨叶旋转相反的方向喷入拌浆桶内,能使得水泥浆与桨叶反向高速撞击,提高了剪切和搅拌效果。The outlet direction of the jet pipe is tangent to and opposite to the direction of rotation of the paddle. The cement slurry is sprayed into the slurry mixing tank from the outlet of the injection pipe along the direction tangent to the rotation of the paddle and opposite to the rotation of the paddle, which can cause the cement slurry to collide with the paddle at a high speed in the opposite direction, improving the shearing and mixing effect.
所述的轻骨料水泥混凝土拌和装置的拌和方法,其包括依次进行的以下步骤:①注入所需量的水;②按需向水中投入水泥混合制成出水泥浆;③将水泥浆与轻骨料进行拌和,制成轻骨料水泥混凝土;所述步骤①的水泥混合速度高于步骤②水泥和轻骨料的拌和速度。The mixing method of the lightweight aggregate cement concrete mixing device includes the following steps carried out in sequence: ① injecting the required amount of water; ② adding cement to the water as required to make a cement slurry; ③ mixing the cement slurry with the lightweight aggregate The materials are mixed to make lightweight aggregate cement concrete; the cement mixing speed in step ① is higher than the mixing speed of cement and lightweight aggregate in step ②.
所述拌和方法还包括步骤④:将步骤③制成的轻骨料水泥混凝土输送到混凝土续拌机构(4)中进行持续续拌以避免离析;所述步骤④续拌的搅拌速度低于步骤③水泥和轻骨料的拌和速度。The mixing method also includes step ④: transporting the lightweight aggregate cement concrete made in step ③ to the concrete continuous mixing mechanism (4) for continuous mixing to avoid segregation; the stirring speed of the step ④ continuous mixing is lower than that of step ④ ③The mixing speed of cement and lightweight aggregate.
所述步骤②的搅拌混合速度为800-1000rpm;所述步骤③的拌和混合速度为15-22rpm;所述步骤④的续拌混合速度为10-15rpm。The mixing speed of the step ② is 800-1000 rpm; the mixing speed of the step ③ is 15-22 rpm; the mixing speed of the step ④ is 10-15 rpm.
该轻骨料水泥混凝土的拌和方法分三个阶段拌和,并配合不同拌和速度的机具,实现了轻骨料水泥混凝土的充分混合,有效避免了其离析,并能实现自动化控制生产。The mixing method of the lightweight aggregate cement concrete is mixed in three stages, and in combination with machines with different mixing speeds, the sufficient mixing of the lightweight aggregate cement concrete is realized, segregation is effectively avoided, and automatic control production can be realized.
与现有技术相比,本实用新型申请具有以下优点:Compared with the prior art, the utility model application has the following advantages:
1)本申请的轻骨料水泥混凝土拌和装置采用多台功能各异的拌和机具,并分三个搅拌阶段不同的拌和速度进行搅拌,让水泥与水能充分拌和,使水泥遇水后的造壳效应受到抑制,可基本消除水泥结团成块现象,且能保证轻骨料的完整性及与水泥的更充分的均匀混合;1) The lightweight aggregate cement concrete mixing device of the present application adopts multiple mixing machines with different functions, and mixes in three mixing stages with different mixing speeds, so that the cement and water can be fully mixed, so that the cement can be fully mixed after it meets water. The shell effect is suppressed, which can basically eliminate the phenomenon of cement agglomeration, and can ensure the integrity of lightweight aggregate and more fully uniform mixing with cement;
2)拌和机和续拌机设置侧向排料口与底部出料口,可有效解决轻骨料拌和料先排出部份容重大,后排出部份容重小,从而造成轻骨料混凝土制品容重差异在的困扰;2) The side discharge port and the bottom discharge port are installed on the mixer and the continuous mixer, which can effectively solve the problem that the volume of the light aggregate mixing material discharged first is large, and the volume of the discharged part is small, resulting in the volume density of lightweight aggregate concrete products. the trouble of difference;
3)采用拌和控制装置可实现生产的自动化和精准化控制。3) The automation and precise control of production can be realized by using the mixing control device.
附图说明Description of drawings
图1是本实用新型所述的轻骨料水泥混凝土拌和装置的结构示意图;Fig. 1 is the structural representation of lightweight aggregate cement concrete mixing device described in the utility model;
图2是本实用新型所述的轻骨料水泥混凝土拌和装置的拌浆机的结构示意图。Fig. 2 is a schematic structural view of the mixer of the lightweight aggregate cement concrete mixing device described in the present invention.
标号说明:Label description:
水泥投料机构1、水泥制浆机构2、轻骨料拌和机构3、混凝土续拌机构4、拌和控制装置5、螺杆泵6、混凝土输送机构7、水泥贮仓11、贮仓螺旋输送机构12、投料仓13、拌浆机21、注水器22、骨料仓31、骨料投料装置32、拌和机33、续拌机41、放料机42、底料螺杆泵61、面料螺杆泵62、给料螺旋输送机构131、拌浆桶211、电机212、传动机构213、主轴214、泥浆抽送装置215、给水电磁阀216、浆料投料电磁阀217、进水电磁阀221、水位监测探头222、骨料仓电控阀311、骨料监测探头312、叶轮2151、喷射管2152、排出管2153、第三电磁阀2154、桨叶2141、第一电磁阀2155、第二电磁阀2156。Cement feeding mechanism 1, cement pulping mechanism 2, lightweight aggregate mixing mechanism 3, concrete continuous mixing mechanism 4, mixing control device 5, screw pump 6, concrete conveying mechanism 7, cement silo 11, silo screw conveying mechanism 12, Feeding bin 13, slurry mixing machine 21, water injector 22, aggregate bin 31, aggregate feeding device 32, mixer 33, continuous mixing machine 41, feeding machine 42, bottom material screw pump 61, fabric screw pump 62, feeding Material screw conveying mechanism 131, mixing tank 211, motor 212, transmission mechanism 213, main shaft 214, mud pumping device 215, water supply solenoid valve 216, slurry feeding solenoid valve 217, water inlet solenoid valve 221, water level monitoring probe 222, bone Silo electric control valve 311, aggregate monitoring probe 312, impeller 2151, injection pipe 2152, discharge pipe 2153, third solenoid valve 2154, paddle 2141, first solenoid valve 2155, and second solenoid valve 2156.
具体实施方式detailed description
下面结合说明书附图1-2对本实用新型的技术方案进行详细说明。The technical solution of the present utility model is described in detail below in conjunction with accompanying drawings 1-2 of the description.
如图1-2所示,本实用新型所述的一种轻骨料水泥混凝土拌和装置,所述轻骨料水泥混凝土拌和装置包括依次连接的水泥投料机构1、水泥制浆机构2和轻骨料拌和机构3,所述水泥制浆机构2、轻骨料拌和机构3的搅拌速度依次降低。所述轻骨料水泥混凝土拌和装置还包括混凝土续拌机构4,该混凝土续拌机构4与轻骨料拌和机构3连接且混凝土续拌机构4的搅拌速度较轻骨料拌和机构3低。所述水泥制浆机构2为搅拌速度为800-1000rpm的水泥制浆机构,轻骨料拌和机构3为搅拌速度为15-22rpm的轻骨料拌和机构,混凝土续拌机构4为搅拌速度为10-15rpm的混凝土续拌机构。所述水泥投料机构1包括水泥贮仓11和投料仓13,所述水泥贮仓11的出料口与投料仓13的进料口连接;所述水泥制浆机构2包括拌浆机21和注水器22,投料仓13的出料器、注水器22的出料口分别与拌浆机21进料口连接;轻骨料拌和机构3包括骨料仓31与拌和机33,拌浆机21出料口、骨料仓31的出料口分别与拌和机33进料口连接;混凝土续拌机构4包括续拌机41,拌和机33出料口与续拌机41的进料口连接。所述水泥制浆机构2还包括给水电磁阀216和浆料投料电磁阀217;所述给水电磁阀216能控制注水器22的给水量,该给水电磁阀216设置于注水器22的出口处;所述浆料投料电磁阀217)设于拌浆机21的出料口处用于控制拌浆机210浆料投料量,投料仓13的出料器处设有给料螺旋输送机构131,所述给料螺旋输送机构131能控制投料仓13水泥投料量;所述轻骨料拌和机构3还包括用于控制骨料投料量的骨料投料装置32,该骨料投料装置32分别与骨料仓31出料口和拌和机33进料口连接;所述轻骨料水泥混凝土拌和装置还包括拌和控制装置5,给料螺旋输送机构131的电机、给水电磁阀216、浆料投料电磁阀217、拌浆机21的电机、拌和机33的电机、续拌机41的电机均分别与该拌和控制装置5连接。所述拌浆机21包括拌浆桶211、电机212、传动机构213、主轴214和泥浆抽送装置215,所述泥浆抽送装置215包括叶轮2151、喷射管2152和排出管2153,叶轮2151安装于拌浆桶211的底部,拌浆桶211的底部旁侧设有位于叶轮2151旁侧并且与设置于拌浆桶211外的排出管2153连接以将水泥浆料推进到排出管2153内的开口,喷射管2152连接于排出管2153的侧壁并由下而上延伸,该喷射管2152的沿拌浆桶211侧壁上伸至拌浆桶211内腔上部;主轴214自上而下伸入拌浆桶211内腔,主轴214顶端通过传动机构213与电机212连接,主轴214底端与叶轮2151的中心轴相连以带动叶轮2151转动;主轴214的中段侧壁设有多个桨叶2141;所述泥浆抽送装置215还包括第一电磁阀2155、第二电磁阀2156和第三电磁阀2154,所述第一电磁阀2155设于叶轮2151与喷射管2152入口之间的排出管2153管道上,第二电磁阀2156设于喷射管2152的出口端部,第三电磁阀2154设于喷射管2152入口与排出管2153出口之间的排出管2153管道上;所述第一电磁阀2155、第二电磁阀2156和第三电磁阀2154 均与拌和控制装置5相连接。所述喷射管2152的出口方向与桨叶2141旋转方向相切且相反。As shown in Figure 1-2, a lightweight aggregate cement concrete mixing device described in the utility model, the lightweight aggregate cement concrete mixing device includes sequentially connected cement feeding mechanism 1, cement slurry making mechanism 2 and light bone material mixing mechanism 3, the stirring speeds of the cement slurry making mechanism 2 and the lightweight aggregate mixing mechanism 3 decrease successively. The lightweight aggregate cement concrete mixing device also includes a concrete continuous mixing mechanism 4, the concrete continuous mixing mechanism 4 is connected with the lightweight aggregate mixing mechanism 3 and the stirring speed of the concrete continuous mixing mechanism 4 is lower than that of the light aggregate mixing mechanism 3. The cement pulping mechanism 2 is a cement pulping mechanism with a stirring speed of 800-1000rpm, the lightweight aggregate mixing mechanism 3 is a light aggregate mixing mechanism with a stirring speed of 15-22rpm, and the concrete continuous mixing mechanism 4 is a stirring speed of 10 -15rpm concrete continuous mixing mechanism. The cement feeding mechanism 1 includes a cement storage bin 11 and a feeding bin 13, and the discharge port of the cement storage bin 11 is connected with the feeding port of the feeding bin 13; the cement slurry making mechanism 2 includes a slurry mixer 21 and a water injection device 22, the discharge device of the feeding bin 13, and the discharge port of the water injector 22 are respectively connected with the feed port of the mixer 21; the light aggregate mixing mechanism 3 includes the aggregate bin 31 and the mixer 33, and the mixer 21 The feed port and the discharge port of the aggregate bin 31 are connected to the feed port of the mixer 33 respectively; The cement slurry making mechanism 2 also includes a water supply solenoid valve 216 and a slurry feeding solenoid valve 217; the water supply solenoid valve 216 can control the water supply of the water injector 22, and the water supply solenoid valve 216 is arranged at the outlet of the water injector 22; The slurry feeding solenoid valve 217) is located at the discharge port of the slurry mixer 21 for controlling the slurry feeding amount of the slurry mixer 210, and the discharge device of the feeding bin 13 is provided with a feeding screw conveying mechanism 131, so The feeding screw conveying mechanism 131 can control the amount of cement feeding in the feeding bin 13; the lightweight aggregate mixing mechanism 3 also includes an aggregate feeding device 32 for controlling the amount of aggregate feeding, and the aggregate feeding device 32 is connected to the aggregate feeding device 32 respectively. The discharge port of the warehouse 31 is connected to the feed port of the mixer 33; the lightweight aggregate cement concrete mixing device also includes a mixing control device 5, a motor of the feeding screw conveying mechanism 131, a water supply solenoid valve 216, and a slurry feeding solenoid valve 217 , the motor of the mixer 21, the motor of the mixer 33, and the motor of the continued mixer 41 are all connected to the mixing control device 5 respectively. Described slurry mixing machine 21 comprises slurry mixing tank 211, motor 212, transmission mechanism 213, main shaft 214 and mud pumping device 215, and described mud pumping device 215 comprises impeller 2151, injection pipe 2152 and discharge pipe 2153, and impeller 2151 is installed in mixing The bottom of the slurry bucket 211, the bottom side of the slurry mixing bucket 211 is provided with an opening that is positioned at the side of the impeller 2151 and is connected with the discharge pipe 2153 arranged outside the slurry mixing bucket 211 to push the cement slurry into the discharge pipe 2153. The pipe 2152 is connected to the side wall of the discharge pipe 2153 and extends from bottom to top. The injection pipe 2152 extends along the side wall of the mixing tank 211 to the upper part of the inner cavity of the mixing tank 211; the main shaft 214 extends into the mixing tank from top to bottom. The inner cavity of the bucket 211, the top of the main shaft 214 is connected with the motor 212 through the transmission mechanism 213, and the bottom of the main shaft 214 is connected with the central axis of the impeller 2151 to drive the impeller 2151 to rotate; the middle section side wall of the main shaft 214 is provided with a plurality of blades 2141; The mud pumping device 215 also includes a first electromagnetic valve 2155, a second electromagnetic valve 2156 and a third electromagnetic valve 2154. The first electromagnetic valve 2155 is arranged on the discharge pipe 2153 between the impeller 2151 and the inlet of the injection pipe 2152. Two electromagnetic valves 2156 are located at the outlet end of the injection pipe 2152, and the third electromagnetic valve 2154 is located on the discharge pipe 2153 pipeline between the injection pipe 2152 inlet and the discharge pipe 2153 outlet; the first electromagnetic valve 2155, the second electromagnetic valve Both the valve 2156 and the third electromagnetic valve 2154 are connected with the stirring control device 5 . The exit direction of the spray pipe 2152 is tangent to and opposite to the rotation direction of the paddle 2141 .
所述骨料仓31内设有骨料监测探头和位于骨料仓31进料口处的骨料仓电控阀311,所述骨料监测探头312和骨料仓电控阀311分别与拌和控制装置5连接,用于监测骨料仓的储料量;当骨料仓储料量少于设定的最低储料量时,拌和控制装置5控制打开骨料仓电控阀311进行骨料仓31的补料,当骨料仓的储料量超过设定的最高储料量时,拌和控制装置5控制关闭骨料仓电控阀311停止骨料仓31的补料。所述注水器22内设有水位监测探头222和位于注水器22进料口处的进水电磁阀221,所述水位监测探头222和进水电磁阀221分别与拌和控制装置5连接,用于监测注水器内的水量;当注水器的储水量少于设定的最低储水量时,拌和控制装置5控制打开进水电磁阀221对注水器22进行补水,当注水器的储水量超过设定的最高储水量时,拌和控制装置5控制关闭进水电磁阀221停止注水器22的补水。所述混凝土续拌机构4还包括连接于续拌机41的进料口的放料机42,续拌机41通过该放料机42连接于拌和机33出料口,放料机42的电机与拌和控制装置5连接。所述水泥投料机构1还包括与拌和控制装置5连接的贮仓螺旋输送机构12,该贮仓螺旋输送机构12的两端分别与水泥贮仓11出料口和投料仓13进料口连接。所述拌和机33优选其机体直径大而高度低的盆状拌和机。所述续拌机41的出料口可通过螺杆泵6与混凝土输送机构7相连接,所述螺杆泵电机与该拌和控制装置5连接。所述螺杆泵6可包括底料螺杆泵61和面料螺杆泵62。底料螺杆泵61和面料螺杆泵62配合使用使得混凝土出料均匀。所述拌和机33和续拌机41的出料口可设置于自身的底部或侧壁,采用侧出料口与底部出料口,可改善混合物料容重均匀程度。The aggregate bin 31 is provided with an aggregate monitoring probe and an aggregate bin electric control valve 311 located at the feed inlet of the aggregate bin 31. The aggregate monitoring probe 312 and the aggregate bin electric control valve 311 are respectively connected with the mixing The control device 5 is connected to monitor the storage volume of the aggregate bin; when the aggregate storage volume is less than the set minimum storage volume, the mixing control device 5 controls to open the electric control valve 311 of the aggregate bin to carry out 31, when the storage volume of the aggregate bin exceeds the set maximum storage volume, the mixing control device 5 controls and closes the electric control valve 311 of the aggregate bin to stop the feeding of the aggregate bin 31. The water injector 22 is provided with a water level monitoring probe 222 and a water inlet electromagnetic valve 221 located at the feed port of the water injector 22, and the water level monitoring probe 222 and the water inlet electromagnetic valve 221 are respectively connected with the mixing control device 5 for Monitor the amount of water in the water injector; when the water storage in the water injector is less than the set minimum water storage, the mixing control device 5 controls to open the water inlet solenoid valve 221 to replenish the water injector 22; when the water storage in the water injector exceeds the set When the highest water storage capacity is reached, the stirring control device 5 controls to close the water inlet solenoid valve 221 to stop the replenishment of the water injector 22. Described concrete continuing mixing mechanism 4 also comprises the feeder 42 that is connected to the feed inlet of continuing mixer 41, and continuing mixer 41 is connected to mixer 33 discharge ports by this discharging machine 42, and the motor of discharging machine 42 Connect with mixing control device 5. The cement feeding mechanism 1 also includes a silo screw conveying mechanism 12 connected to the mixing control device 5 , the two ends of the silo screw conveying mechanism 12 are respectively connected to the outlet of the cement silo 11 and the inlet of the feeding silo 13 . The mixing machine 33 is preferably a bowl-shaped mixing machine with a large body diameter and a low height. The discharge port of the continuous mixer 41 can be connected with the concrete conveying mechanism 7 through the screw pump 6 , and the motor of the screw pump is connected with the mixing control device 5 . The screw pump 6 may include a bottom material screw pump 61 and a fabric screw pump 62 . The bottom material screw pump 61 and the surface screw pump 62 are used together to make the concrete discharge uniform. The outlets of the mixer 33 and the continuous mixer 41 can be arranged at the bottom or side wall of the mixer itself, and the uniformity of the bulk density of the mixed material can be improved by using the side outlet and the bottom outlet.
所述的轻骨料水泥混凝土拌和装置的拌和方法,其包括依次进行的以下步骤:①注入所需量的水;②按需向水中投入水泥混合制成出水泥浆;③将水泥浆与轻骨料进行拌和,制成轻骨料水泥混凝土;所述步骤①的水泥混合速度高于步骤②水泥和轻骨料的拌和速度。所述拌和方法还包括步骤④:将步骤③制成的轻骨料水泥混凝土输送到混凝土续拌机构4中进行持续续拌以避免离析;所述步骤④续拌的搅拌速度低于步骤③水泥和轻骨料的拌和速度。所述步骤②的搅拌混合速度为800-1000rpm;所述步骤③的拌和混合速度为15-22rpm;所述步骤④的续拌混合速度为10-15rpm。所述步骤①具体为:注水器22向拌浆机内21注水;所述步骤②具体为:水泥贮仓11中的水泥通过贮仓螺旋输送机构12被输送到投料仓13并经出料器处的给料螺旋输送机构131送入拌浆机21与水搅拌混合成水泥浆;所述步骤③具体为:所述水泥浆从拌浆机21出料口送入拌和机33,同时骨料仓31内的轻骨料通过骨料投料装置32投入拌和机33内,与水泥浆拌和混合成轻骨料水泥混凝土。骨料仓电控阀311包括骨料仓上闸电控阀和骨料仓下闸电控阀。通过拌和控制装置5能控制与该拌和控制装置5连接的贮仓螺旋输送机构12的电机、给料螺旋输送机构131的电机、给水电磁阀216、拌浆机21电机、 浆料投料电磁阀211、骨料仓上闸电控阀、骨料仓下闸电控阀、骨料仓监测探头312、拌和机33电机、放料机42电机和续拌机41电机从而实现对贮仓螺旋输送机构12、给料螺旋输送机构131、注水器22、骨料仓31、拌浆机21、拌和机33、放料机42、续拌机41的控制。所述电机212通过传动机构213带动伸入拌浆桶211内的主轴214转动,使设于主轴214侧壁上的桨叶2141带动拌浆桶211内的水泥浆搅动,主轴214转动的同时也带动连接于主轴214底端部的叶轮2151转动,叶轮2151将水泥浆推入排出管2153进口处后,水泥浆可沿着排出管2153和或喷射管2152排至拌和机33或重新回到拌浆桶211内。第一电磁阀2155控制水泥浆是否可从排出管2153和喷射管2152流出,第二电磁阀2156控制水泥浆是否可以流回拌浆桶211内进行循环,第三电磁阀2154控制水泥浆是否可从排出管2153排出。所述水泥浆由喷射管2152出口流回拌浆桶211内时,其流入方向与桨叶2141的旋转方向相切且相反。The mixing method of the lightweight aggregate cement concrete mixing device includes the following steps carried out in sequence: ① injecting the required amount of water; ② adding cement to the water as required to make a cement slurry; ③ mixing the cement slurry with the lightweight aggregate The materials are mixed to make lightweight aggregate cement concrete; the cement mixing speed in step ① is higher than the mixing speed of cement and lightweight aggregate in step ②. The mixing method also includes step ④: transporting the lightweight aggregate cement concrete made in step ③ to the concrete continuous mixing mechanism 4 for continuous mixing to avoid segregation; the stirring speed of the step ④ continuous mixing is lower than that of step ③ cement and mixing speed of lightweight aggregate. The mixing speed of the step ② is 800-1000 rpm; the mixing speed of the step ③ is 15-22 rpm; the mixing speed of the step ④ is 10-15 rpm. The step ① is specifically: the water injector 22 injects water into the mixer 21; the step ② is specifically: the cement in the cement silo 11 is transported to the feeding bin 13 through the silo screw conveying mechanism 12 and passed through the discharger. The feeding screw conveying mechanism 131 at the place is sent into the slurry mixer 21 and mixed with water to form cement slurry; the step 3 is specifically: the cement slurry is sent into the mixer 33 from the outlet of the slurry mixer 21, and the aggregate The lightweight aggregate in the bin 31 is put into the mixer 33 through the aggregate feeding device 32, and mixed with the cement slurry to form the lightweight aggregate cement concrete. The aggregate bin electric control valve 311 includes an electric control valve for the upper gate of the aggregate bin and an electric control valve for the lower gate of the aggregate bin. The motor of the storage bin screw conveying mechanism 12 connected to the stirring control device 5, the motor of the feeding screw conveying mechanism 131, the water supply solenoid valve 216, the motor of the mixing machine 21, and the slurry feeding solenoid valve 211 can be controlled by the stirring control device 5 , the electric control valve for the upper gate of the aggregate bin, the electric control valve for the lower gate of the aggregate bin, the monitoring probe 312 for the aggregate bin, the 33 motor for the mixer, the 42 motor for the unwinding machine and the 41 motor for the continuous mixer to realize the screw conveying mechanism of the silo 12. Control of feeding screw conveying mechanism 131, water injector 22, aggregate bin 31, slurry mixer 21, mixer 33, discharger 42, and continuous mixer 41. The motor 212 drives the main shaft 214 extending into the slurry mixing tank 211 through the transmission mechanism 213 to rotate, so that the paddle 2141 located on the side wall of the main shaft 214 drives the cement slurry in the mixing tank 211 to stir, and the main shaft 214 rotates while also Drive the impeller 2151 connected to the bottom end of the main shaft 214 to rotate. After the impeller 2151 pushes the cement slurry into the inlet of the discharge pipe 2153, the cement slurry can be discharged to the mixer 33 along the discharge pipe 2153 and or the injection pipe 2152 or return to the mixer. In the pulp barrel 211. Whether the first solenoid valve 2155 controls the cement slurry can flow out from the discharge pipe 2153 and the injection pipe 2152, whether the second solenoid valve 2156 controls the cement slurry can flow back to the mixing tank 211 for circulation, and the third solenoid valve 2154 controls whether the cement slurry can flow out. It is discharged from the discharge pipe 2153. When the cement slurry flows back into the mixing bucket 211 from the outlet of the injection pipe 2152 , its inflow direction is tangential to and opposite to the rotation direction of the paddle 2141 .
另外,拌浆机21采用的拌和方式可以是按份拌制或连续拌制、圆盘立轴拌和或圆槽卧轴拌和方式的一种或任意组合。当采用按份拌制方式时,应先注入一份拌和水之后再用给料螺旋输送机构按一定给料速度加入一份水泥粉料,先注入拌和水是为避免未经拌和的较干水泥堵塞泵及管路。在此份浆料拌和均匀后控制打开导向阀2154至向外排料工作状态。排放完毕后,再关闭导向阀2154进行下一份水泥浆的拌和操作。而连续拌制方式采用的是持续投料,可防止水泥结团,有利于水泥与水的充分结合。骨料投料装置32可以是按份容积计量方式、按份重量计量方式、流量累计方式的一种或一种以上的组合方式投料。续拌机41采用的拌和方式可以是圆盘立轴拌和方式、圆槽卧轴拌和方式的一种或二者的组合。混凝土输送机构7可采用泵送方式、机械输送方式、车辆输送方式的一种或一种以上的组合。拌和控制装置5可以采用继电器顺序控制方式、编程控制方式的一种或一种以上的组合。In addition, the mixing method adopted by the mixer 21 may be one or any combination of batch mixing or continuous mixing, disc vertical shaft mixing or circular groove horizontal shaft mixing. When the mixing method is adopted, one part of mixing water should be injected first, and then one part of cement powder should be added at a certain feeding speed by the feeding screw conveying mechanism. The purpose of injecting mixing water first is to avoid unmixed dry cement. Block the pump and pipeline. After this portion of slurry is evenly stirred, control and open the pilot valve 2154 to the working state of discharging material outward. After the discharge is completed, the pilot valve 2154 is closed to carry out the mixing operation of the next cement slurry. The continuous mixing method adopts continuous feeding, which can prevent cement agglomeration and is conducive to the full combination of cement and water. The aggregate feeding device 32 can feed in one or a combination of volume-by-part, weight-by-part, and flow accumulative methods. The stirring method adopted by the continuous mixer 41 may be one of the disk vertical shaft stirring method, the circular groove horizontal shaft stirring method or a combination of both. The concrete conveying mechanism 7 can adopt one or more combinations of pumping, mechanical conveying and vehicle conveying. The mixing control device 5 can adopt one or more combinations of relay sequential control and programming control.
本实用新型所述的轻骨料水泥混凝土拌和装置并不只仅仅局限于上述实施例,凡是依据本实用新型原理的任何改进或替换,均应在本实用新型的保护范围之内。The lightweight aggregate cement concrete mixing device described in the utility model is not limited to the above-mentioned embodiments, and any improvement or replacement based on the principle of the utility model should be within the scope of protection of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106079103A (en) * | 2016-08-04 | 2016-11-09 | 刘龙 | A kind of lightweight aggregate cement concrete mixing device and mixing method thereof |
| CN110509433A (en) * | 2019-09-05 | 2019-11-29 | 山东省路桥集团有限公司 | Fountain concrete preparation facilities and preparation method thereof |
| CN110774443A (en) * | 2019-11-05 | 2020-02-11 | 杭州迪林网络科技有限公司 | Can prevent to add excessive cement mixing equipment of water |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079103A (en) * | 2016-08-04 | 2016-11-09 | 刘龙 | A kind of lightweight aggregate cement concrete mixing device and mixing method thereof |
| CN110509433A (en) * | 2019-09-05 | 2019-11-29 | 山东省路桥集团有限公司 | Fountain concrete preparation facilities and preparation method thereof |
| CN110774443A (en) * | 2019-11-05 | 2020-02-11 | 杭州迪林网络科技有限公司 | Can prevent to add excessive cement mixing equipment of water |
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