A kind of concrete automatic blending stirring spraying system
The utility model relates to concrete batchings to stir spraying technique field, more particularly to a kind of concrete automatic blending
Stir spraying system.
Concrete mixing plant is the combined unit for concentrated compactness concrete, also known as concrete prefabricated field.Due to it
Mechanization, the degree of automation are higher, so productivity is also very high, and can guarantee the quality of concrete and save cement, are usually used in
The engineerings such as large and medium-sized water conservancy, electric power, the bridge that concrete works amount is big, long in time limit, building site is concentrated.With the hair of urban construction
Exhibition is had an enormous advantage using the mixing plant tool of concentrated compactness, offer commerical ready-mixed concrete, thus is rapidly developed, and be
Concrete Pumping Construction is promoted, realization is stirred, conveyed, pouring mechanical integration of operation and create conditions.
Currently, the production process of most of medium-sized and small enterprises is matched by artificial means in concrete production industry
Material and ingredient management, ingredients personnel manually calculate each raw material weight according to charger sheet, select suitable container and weighing-appliance
Ingredient is carried out, and reasonable automatic screening cannot be carried out to raw material.Such ingredient mode there are product quality it is irregular,
Precision controlling difficulty is big, working efficiency is low, cumbersome unordered, the blending process record management confusion of production routine and ingredient resource are unrestrained
Take the problems such as serious.
It is therefore desirable to design a kind of concrete automatic blending stirring spraying system to overcome the above problem.
Utility model content:
(1) technical problems to be solved
The purpose of the utility model is to solve the deficiencies of the prior art, and provides a kind of concrete automatic blending stirring spray
System is penetrated, by proportioner, flow controller, concrete mixer, concrete pump and concrete sprayer, control cabinet is realized
To cement, sandstone, the automatic blending of accelerator, uniform stirring, transport and course of injection, realize that concrete is from raw material to injection
The integration of system work, reduces cost of labor, improves product quality and concrete production efficiency.
(2) technical solution
To achieve the purpose that aforementioned utility model, the utility model with technical solution include:
A kind of concrete automatic blending stirs spraying system, including proportioner, concrete mixer, concrete pump, mixed
Solidifying soil spraying machine, flow controller and control cabinet, the proportioner include sandstone proportioner, cement ingredient device and rapid hardening
Agent storage device, the sandstone proportioner include sandstone feeding port, and sandstone feeding port bottom is fixedly connected with sand powder
Broken storehouse, it is screening net that the sandstone, which crushes orlop portion, and sandstone crushing bin side is equipped with circulation feeding device, and the circulation is sent
The bottom of material device is connected with the sandstone crushing bin side wall with top, and sandstone crushing bin lower layer is sandstone storage
Storehouse, sandstone storage silo bottom are fixed with first motor, and the output shaft of the first motor is fixedly connected on the screening net
Lower surface, sandstone storage silo lower surface be equipped with gravel pump, the gravel pump input port is connected to the sandstone storage silo
Inside, the gravel pump delivery outlet are connected to the flow controller input port through the first delivery pipe；The cement ingredient device
Including cement feeding port, cement feeding port bottom is fixedly connected with cement mixing storehouse, and cement mixing storehouse side wall is equipped with
Water inlet pipe, the water inlet pipe run through cement mixing storehouse side wall, and the cement mixing storehouse lower layer is cement storage silo, the water
Mud storage silo lower surface is equipped with cement pump, and the cement pump input port is connected to inside the cement storage silo, institute
It states cement pump delivery outlet and is connected to the flow controller input port through the second delivery pipe；The flow controller input port
Be connected with the accelerator storage device through third delivery pipe, the flow controller delivery outlet is connected with elevating hopper, it is described on
Hopper side is connected to the feed inlet of the concrete mixer, the concrete mixer include drive rack, agitator tank and
Second motor, second motor are set to the stirring pot bottom, are equipped with coagulation below the discharge port of the concrete mixer
Soil pump, the concrete pump include the pump housing and concrete delivery pipe, and described concrete delivery pipe one end is equipped with feeding device, described
Feeding device is located at the concrete mixer directly below the discharge opening, and the concrete delivery pipe other end is fixedly connected with described
The pump housing, the concrete delivery pipe are exported close to described pump housing one end bottom equipped with blowing, and blowing outlet lower section is described
Concrete sprayer, the concrete sprayer are fixedly connected by fixed link with the concrete delivery pipe, the concrete
Spraying machine includes feeding cylinder, concrete storage device, electric cabinet, injection equipment and bottom plate, and the feeding cylinder is located at the blowing
Immediately below outlet, one lateral roof of feeding cylinder is equipped with baffle, is fixed with the concrete storage device below the feeding cylinder,
Concrete storage device side is equipped with the electric cabinet, and concrete storage device lower end is fixed with the spraying machine
Structure, the injection equipment include jet port, and the injection equipment is fixed on the plate upper surface, and described bottom plate one end is equipped with hand
Pull rod, the control cabinet and the proportioner, the concrete mixer, the concrete pump, the concrete sprayer
It is electrically connected with the flow controller, external power supply is that the control cabinet is stirred with the proportioner, the concrete
Mix machine, the concrete pump, the concrete sprayer and flow controller power supply.
As a preferred embodiment of the above technical solution, the first motor is linear motor, and quantity is 2.
As a preferred embodiment of the above technical solution, second motor is rotary drive motor.
As a preferred embodiment of the above technical solution, the sandstone proportioner, the cement ingredient device, the concrete stir
It mixes machine and the concrete ejection motor spindle is equipped with bracket and idler wheel.
As a preferred embodiment of the above technical solution, the concrete pump uses screw delivery pump.
(3) beneficial effect
A kind of concrete automatic blending of the utility model stirs spraying system, is the system power supply by external power supply；
By sandstone feeding port, sandstone can be poured into inside sandstone proportioner through sandstone feeding port；It, can by being equipped with sandstone crushing bin
Sandstone is crushed, sizeable sandstone is obtained；By being equipped with screening net, the satisfactory sandstone of granular size can be obtained
For later process, to realize automatic screening and improve the quality of concrete；It, can be by particle mistake by circulation feeding device
Big sandstone is re-fed into sandstone crushing bin and is crushed, and what is made can make full use of sandstone, avoids unnecessary waste；Pass through
First motor, and linear motor is selected, screening net can be made to teetertotter, to promote the efficiency of screening sandstone；Pass through sand
Stone storage silo can store qualified sandstone, convenient for carry out at any time using；By being equipped with gravel pump, sandstone can be deposited
Sandstone inside warehouse is transported in the elevating hopper of concrete mixer through the first delivery pipe；It, can by being equipped with cement feeding port
Cement is poured into inside cement ingredient device through cement feeding port；By being equipped with cement mixing storehouse, cement can be carried out plus water stirs
It mixes；By being equipped with water inlet pipe, can external water source to being filled the water in cement mixing storehouse, realization adds water and stirs cement；By setting
There is cement storage silo, the cement being stirred can be stored；It, can be by the water inside cement storage silo by cement pump
Mud is transported in the elevating hopper of concrete mixer through the second delivery pipe；By accelerator storage device, concrete can be needed
The accelerator used is stored in wherein；By being equipped with flow controller, it can control in proportion and disposably enter concrete stirring
The amount of sandstone, cement, accelerator in machine realizes automatic blending；By being equipped with drive rack and agitator, selected in the second motor
Under the action of rotary drive motor, uniform stirring is carried out to cement, sandstone and accelerator；By concrete pump, and select spiral
Delivery pump, can be by concrete conveyance that concrete mixer is stirred in concrete sprayer feeding cylinder；By being equipped with baffle,
It prevents concrete to be splashed on electric cabinet, can ensure that equipment cleaning, prolong the service life；Pass through feeding cylinder and concrete storage dress
It sets, excessive concrete can be made to be stored in concrete storage device through feeding cylinder；By injection equipment, can be at the jet port outside
Injection pipe is connect, convenient for control injection；Concrete pump and concrete sprayer is set to keep stablizing by fixed link；By matching in sandstone
Material device, cement ingredient device, concrete mixer and concrete ejection motor spindle are equipped with bracket and idler wheel, can make each
Device movement is more convenient；The utility model realizes the integration of the stirring of concrete automatic blending and injection work, reduces
Cost of labor improves product quality and concrete production efficiency, and perfect in shape and function is easy to operate, high degree of automation.
Detailed description of the invention:
Fig. 1 is a kind of outline drawing of concrete automatic blending stirring spraying system of the utility model；
Fig. 2 is the internal structure chart of the sandstone proportioner of the utility model；
Fig. 3 is the internal structure chart of the cement ingredient device of the utility model；
1 in figure, sandstone proportioner；101, sandstone feeding port；102, sandstone crushing bin；103, net is screened；104, it recycles
Feed device；105, sandstone storage silo；106, first motor；107, gravel pump；108, the first delivery pipe；2, cement ingredient fills
It sets；201, cement feeding port；202, cement mixing storehouse；203, water inlet pipe；204, cement storage silo；205, cement pump；
206, the second delivery pipe；3, accelerator storage device；301, third delivery pipe；4, concrete mixer；401, elevating hopper；402,
Feed inlet；403, drive rack；404, agitator tank；405, the second motor；406, discharge port；5, concrete pump；501, feeding fills
It sets；502, concrete delivery pipe；503, the pump housing；504, blowing exports；505, fixed link；6, concrete sprayer；601, it feeds
Cylinder；602, hand lever；603, baffle；604, concrete storage device；605, electric cabinet；606, injection equipment；607, jet port；
608, bottom plate；7, control cabinet；8, flow controller；9, bracket；10, idler wheel.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
It should be noted that the positional terms such as upper and lower, left and right in the present embodiment, be only each other relative concept or with
The normal operating condition of product is reference, and be should not be regarded as restrictive.
As shown in Figures 1 to 3, a kind of concrete automatic blending stirs spraying system, including proportioner, concrete mixer
4, concrete pump 5, concrete sprayer 6, flow controller 8 and control cabinet 7, proportioner include sandstone proportioner 1, cement
Proportioner 2 and accelerator storage device 3, sandstone proportioner 1 include sandstone feeding port 101, and 101 bottom of sandstone feeding port is solid
Surely it is connected with sandstone crushing bin 102,102 bottom of sandstone crushing bin is screening net 103, and 102 side of sandstone crushing bin is equipped with circulation
The bottom of feed device 104, circulation feeding device 104 is connected with 102 side wall of sandstone crushing bin with top, sandstone crushing bin
102 lower layers are sandstone storage silo 105, and 105 bottom of sandstone storage silo is fixed with first motor 106, and first motor 106 selects two
Linear motor, the output shaft of first motor 106 are fixedly connected on the lower surface of screening net 103, and 105 lower surface of sandstone storage silo is set
There is gravel pump 107,107 input port of gravel pump is connected to inside sandstone storage silo 105, and 107 delivery outlet of gravel pump is through the first conveying
Pipe 108 is connected to 8 input port of flow controller；Cement ingredient device 2 includes cement feeding port 201,201 bottom of cement feeding port
It is fixedly connected with cement mixing storehouse 202,202 side wall of cement mixing storehouse is equipped with water inlet pipe 203, and water inlet pipe 203 runs through cement mixing
202 side wall of storehouse, 202 lower layer of cement mixing storehouse are cement storage silo 204, and 204 lower surface of cement storage silo is equipped with cement pump
205,205 input port of cement pump is connected to inside cement storage silo 204, and 205 delivery outlet of cement pump is through the second conveying
Pipe 206 is connected to 8 input port of flow controller；8 input port of flow controller is connected with accelerator through third delivery pipe 301
Storage device 3,8 delivery outlet of flow controller are connected with elevating hopper 401, and 401 side of elevating hopper is connected to concrete mixer 4
Feed inlet 402, concrete mixer 4 include drive rack 403, agitator tank 404 and the second motor 405, and the second motor 405 is rotation
Turn driving motor, the second motor 405 is set to 404 bottom of agitator tank, is equipped with coagulation below the discharge port 402 of concrete mixer 4
Soil pump 5, concrete pump 5 use screw delivery pump, and concrete pump 5 includes the pump housing 503 and concrete delivery pipe 502, and concrete is defeated
502 one end of pipe is sent to be equipped with feeding device 501, feeding device 501 is located at immediately below 4 discharge port of concrete mixer 402, concrete
502 other end of delivery pipe is fixedly connected with the pump housing 503, and concrete delivery pipe 502 goes out close to 503 one end bottom of the pump housing equipped with blowing
Mouth 504,504 lower section of blowing outlet is concrete sprayer 6, and concrete sprayer 6 passes through fixed link 505 and concrete delivery pipe
502 are fixedly connected, and concrete sprayer 6 includes feeding cylinder 601, concrete storage device 604, electric cabinet 605, injection equipment
606 and bottom plate 603, feeding cylinder 601 is located at immediately below blowing outlet 504, and 601 1 lateral roof of feeding cylinder is equipped with baffle 603, charging
601 lower section of cylinder is fixed with concrete storage device 604, and 604 side of concrete storage device is equipped with electric cabinet 605, and concrete is deposited
604 lower end of storage device is fixed with injection equipment 606, and injection equipment 606 includes jet port 607, and injection equipment 606 is fixed on bottom plate
608 upper surfaces, 608 one end of bottom plate be equipped with hand lever 602, sandstone proportioner 1, cement ingredient device 2, concrete mixer 4,
Concrete pump 5 and 6 bottom of concrete sprayer are equipped with bracket 9 and idler wheel 10, and control cabinet 7 and proportioner, concrete stir
Machine 4, concrete pump 5, concrete sprayer 6 and flow controller 8 are electrically connected, and external power supply is control cabinet 7 and ingredient
Device, concrete mixer 4, concrete pump 5, concrete sprayer 6 and flow controller 8 are powered.
When work, sandstone can be poured into sandstone by sandstone feeding port 101 by mechanical transport equipment by staff first
In proportioner 1, cement is poured into cement ingredient device 2 by cement feeding port 201, accelerator is poured into accelerator storage
Inside device 3, when sandstone enters sandstone 102 inside of crushing bin, under the action of grinding device, sandstone is ground into concrete
The required sand particles size used, and the excessive sandstone of granular size will enter circulation feeding device 104, in circulation material conveying
Under the action of device 104, underproof sandstone can be re-fed into inside sandstone crushing bin 102 and be crushed, crushed in sandstone
While storehouse 102 works, under the action of first motor 106, first motor 106 select linear motor and there are two so that screening
Net 103 teetertotters, to promote the efficiency of screening sandstone, can screen qualified sandstone by screening net 103 and go forward side by side
Enter and is saved inside sandstone storage silo 105；It, can be external by water inlet pipe 203 when cement enters 202 inside of cement mixing storehouse
Water source to inside cement mixing storehouse 202 enter plus water, so as to inside cement mixing storehouse 202 complete cement stirring, and will
Inside the cement storage to cement storage silo 204 that stirring is completed, accelerator can be poured into accelerator storage device 3, then when need
When carrying out concrete stirring, gravel pump 107, cement pump 205, flow controller 8 can be controlled by control cabinet 7 and is worked,
By raw materials such as the sandstone of storage, cement according to a certain ratio through the first delivery pipe 108, the second delivery pipe 206, third delivery pipe 301
It is sent into elevating hopper 401 with flow controller 8, the raw materials such as sandstone, cement enter inside agitator tank 404 through feed inlet 402, the
Under the action of two motors 405 and drive rack 403, the second motor 405 selects rotary drive motor, and the raw materials such as sandstone, cement exist
It being stirred to form concrete in agitator tank 404, the concrete of formation is introduced into feeding device 501 by discharge port 406, due to
Concrete pump 5 uses screw delivery pump, therefore passes through under the action of the pump housing 503, and concrete goes out through concrete delivery pipe 502 from blowing
It pours out in mouth 504 into the feeding cylinder 601 of concrete sprayer 6, and is sent into concrete storage device 604, finally by
Injection equipment 606, and gunite concrete can be completed in external injection pipe at jet port 607.
Concrete pump 5 and concrete sprayer 6 is set to keep stablizing by fixed link 505；By sandstone proportioner 1,
Cement ingredient device 2, concrete mixer 4 and 6 bottom of concrete sprayer are equipped with bracket 9 and idler wheel 10, can make each dress
It is more convenient to set movement；The utility model realizes the integration of the stirring of concrete automatic blending and injection work, reduces people
Work cost improves product quality and concrete production efficiency, and perfect in shape and function is easy to operate, high degree of automation.
Obviously, the above embodiments are merely examples for clarifying the description, rather than the restriction to embodiment.For
For the those of ordinary skill in the field, other different forms or variation can also be made on the basis of the above description, this
In there is no need to be exhaustive to all embodiments.And obvious changes or variations extended from this are still located
Among the protection scope of the utility model.