CN104307218A - Ditch-type thickener with fine-adjustable sedimentation promoting structure - Google Patents
Ditch-type thickener with fine-adjustable sedimentation promoting structure Download PDFInfo
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- CN104307218A CN104307218A CN201410587230.2A CN201410587230A CN104307218A CN 104307218 A CN104307218 A CN 104307218A CN 201410587230 A CN201410587230 A CN 201410587230A CN 104307218 A CN104307218 A CN 104307218A
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- Prior art keywords
- pond
- concentrator
- help
- thickening pond
- fine setting
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Abstract
The invention provides a ditch-type thickener with a fine-adjustable sedimentation promoting structure. The ditch-type thickener comprises a thickening pond, a sedimentation pond and a clean water pond which are sequentially and linearly arranged and have ditch-type structures, wherein the ponds are arranged under the ground, and the upper parts of the ponds are provided with top covers; the thickening pond is deeper than other ponds, and a discharging hole is formed in the bottom of the thickening pond; the bottom of the sedimentation pond is provided with a mud removing valve, one end of the mud removing valve is communicated with the front end of the bottom of the sedimentation pond, and the other end of the mud removing valve is communicated with the lower part of the thickening pond and is led to the discharging hole; liquid at the upper part of the tail end of the sedimentation pond is led to a drain hole, and feeding holes are formed in the parts, close to the initial end of the thickening pond, of the top covers; and the upper part of the thickening pond is provided with a herringbone fine-adjustable sedimentation promoting structure comprising a permeable window arranged on a herringbone frame and a gate valve connected between the permeable window and the top cover. By using the ditch-type thickener, tailings are subjected to concentration treatment, and meanwhile, the extruded clear water is discharged or recycled on site; and the thickener is simple in structure and capable of saving space and achieving the aim of saving electricity and water.
Description
Technical field
The present invention relates to a kind of fine setting that has being applicable to the process mine tailing in ore dressing plant and help the canal formula concentrator falling structure, belong to industrial energy saving field.
Background technology
The tailings concentration in ore dressing plant is general not high, if directly to Tailings Dam discharge, then needs to consume a large amount of mortar pump power consumptions, efficiency is low, be therefore necessary to carry out concentration to mine tailing.At present, conventional concentration equipment is concentrator, and tradition dense " circle pond type " concentrator volume is large, floor space is large, equipment cost is high, constrain its application at middle-size and small-size Mineral Processing Enterprises, therefore at middle-size and small-size Mineral Processing Enterprises from the viewpoint of economic rationality, general adopt less, substantially all adopt direct discharging modes, electric energy and water content consumption are all large, belong to extensive style and produce.
Summary of the invention
Based on problems of the prior art, the invention provides and a kind ofly have fine setting and help the canal formula concentrator falling structure, it takes up room little, and structure is simple, run and easy to maintenance and cost is low.
Content of the present invention:
There is fine setting and help the canal formula concentrator falling structure, it is characterized in that: comprise the thickening pond of linear arrangement, channeltype structure successively, settling tank and clear water reserviors, three ponds are arranged on subsurface, and its top is provided with top cover; The described thickening pond degree of depth is greater than other pond degree of depth, is provided with outlet bottom described thickening pond; Arrange mud clearing valve bottom described settling tank, one end of described mud clearing valve is communicated with the front end bottom described settling tank, and the other end is communicated with described thickening pond bottom and leads to outlet; Described settling tank upper end liquid leads to osculum, and described top cover is provided with material inlet near the position of thickening pond initial end; Described thickening pond top has herringbone and helps and fall structure, described in help that to fall structure be fine tuning structure, described fine tuning structure is the push-pull valve that the permeable window that man-like shelf is arranged is connected between permeable window and top cover.
Also be provided with material feeding pond before described thickening pond, described material inlet is positioned on the top cover on top, material feeding pond; The start-up portion of described settling tank is a Buffer Pool, arranges sand excluding valve bottom described Buffer Pool, and one end of described sand excluding valve is communicated with bottom described Buffer Pool, and the other end is communicated with described thickening pond bottom and leads to outlet.
Described settling tank is positioned at the middle part of described concentrator, has swash plate and helps and fall structure.
Described swash plate helps and falls structure and have multiple row, and often row have multiple described structure, and the spacing of described every array structure is 1m.
Described outlet is communicated with the aspiration end that mortar pumps into.
At the top cover position on the top of the clear water reserviors of described concentrator, there is ventilating opening.
Above described concentrator, top cover has multiple inspection hand-hole.
The length of described concentrator is greater than 10 meters.
Beneficial effect of the present invention:
The present invention adopts thickening pond, the settling tank of linear arrangement successively, clear water reserviors, and the present invention is arranged on subsurface, for channeltype structure, and arrange to help and to fall and fine setting helps descending mechanism, concentration is carried out to mine tailing, the clear water deviate from is discharged on the spot simultaneously or recycle, concentrator structure is simple, saving space, and can realize the object of economize on electricity water-saving.
First ore pulp is carried out concentrated formation high-concentration ore slurry by the present invention, the ore pulp containing thin mud obtained is helped through the gravitational settling of progressively classification and swash plate simultaneously and fall, fine sand and thin mud is discharged respectively by sand excluding valve and mud clearing valve, finally obtain the liquid in clear water state, by regulating reset valve to control liquid level in thickening pond, clear water water quality reaching standard can be made.High-concentration ore slurry is discharged by mortar pump, and clear water can directly discharge or recycle.Like this, the structure of concentrator is simple on the one hand, and cost is low.On the other hand, the concentration of ore pulp can be realized again, obtain the clear water of recoverable or directly discharge while forming high-concentration ore slurry, raise the efficiency, save energy consumption.
The present invention adopts channeltype structure, linearly arranges, can buriedly install, and does not substantially account for ore dressing plant volume.In addition, channel length is long, and actual settling area increases, and can make more simply to realize good effect of settling in concentrator structure simultaneously, effectively reduces the production cost of concentrator on the one hand, improves thickening efficiency on the other hand.
Described herringbone helps and falls structure increase current tortuosity and reduce settling height, thus Accelerated subsidence.
Described fine tuning structure regulates the ratio of top and the bottom passage flow ore pulp amount in described thickening pond, and then makes the clear water in clear water reserviors reach discharge standard or recycling.
The multiple swash plate of described multiple row helps the thin mud falling structure and can contribute in sedimentation low concentration ore pulp.
Accompanying drawing explanation
Fig. 1 is the cut-away view of the canal formula concentrator a kind of simple for structure of embodiments of the invention.
Reference numeral: 1-material inlet; 2-material feeding pond; 3-dividing plate; 4-thickening pond; 5-man-like shelf; The permeable window of 6-; 7-push-pull valve; 8-outlet; 9-Buffer Pool; 10-sand excluding valve; 11-mud clearing valve; 12-settling tank; 13-sedimentation swash plate; 14-clear water reserviors; 15-osculum; 16-checks hand-hole; 17-air vent.
Detailed description of the invention
For ease of understanding, below in conjunction with the drawings and specific embodiments, the invention will be further described.
Embodiment 1
Fig. 1 of the present inventionly a kind ofly has fine setting and helps the cut-away view of the canal formula concentrator falling structure, annexation between each component and operation principle as follows: a kind of canal formula concentrator simple for structure, comprises the material feeding pond 2 of linear arrangement successively, thickening pond 4, Buffer Pool 9, settling tank 12 and clear water reserviors 14; Described thickening pond 4 degree of depth is greater than other four pond degree of depth, is provided with outlet 8 bottom described thickening pond 4;
Described concentrator is the enclosed construction with the top cover covering each pond, described material feeding pond 2 is positioned at the head of described concentrator, and the material inlet 1 being positioned at top cover leads to described material feeding pond 2, and ore pulp enters material feeding pond 2 through material inlet 1, cross dividing plate 3, the heavy particle sedimentation in thickening pond 4 in ore pulp.Thickening pond 4 is separated into two parts in left and right by man-like shelf 5, utilizes the increase current tortuosity of man-like shelf 5 and reduces settling height, thus Accelerated subsidence.
The permeable window 6 of device on man-like shelf 5, to regulate the ratio of top and the bottom passage flow ore pulp amount.Control method adopts push-pull valve 7.Control method adopts push-pull valve 7, push-pull valve 7 one end is fixed on top cover, the top that the other end is fixed on man-like shelf 5 has the vertical portion of permeable window, by observing the ore pulp height in permeable window 6, regulate the height of push-pull valve 7, thus make man-like shelf 5 promote or decline, vernier control sinking speed.The heavy particle settled down is discharged by outlet 8 with the ore pulp form of high concentration.The thin mud of non-sedimentation enters Buffer Pool 9, utilizes the further sedimentation of gravity wherein.The fine sand settled down drains into thickening pond by sand excluding valve 10.The ore pulp of low concentration overflowed from Buffer Pool enters settling tank 12, in settling tank 12 along water (flow) direction every 1 meter of distribution sedimentation swash plate 13, be beneficial to thin mud sedimentation.Low concentration flow of slurry enters clear water reserviors 14 in clear water state substantially to during canal tail, and is discharged by osculum 15.The husky mud settled down in settling tank drains into thickening pond by mud clearing valve 11.For just inspection operation, equipment inspection hand-hole 16 is answered in the appropriate location of dense canal, in addition in order to ensure that ore pulp is smooth, also should arrange natural ventilation hole 17.
First design width and the length of thickening pond during use according to ore pulp amount and concentration, finely tuned by push-pull valve again after building up, to make clear water reserviors water quality reaching standard.The clear water of discharging from osculum 15 can in line or recycling.Outlet 8 connects mortar pump entrance, continuous non-stop run.Gap is run according to the size of its difference region settling amount for sand excluding valve 10 and mud clearing valve 11.Robot control system(RCS) can be equipped come.
The calculating of thickening pond
Note: mineral slurry flux is designated as G (m
3/ h) sinking speed of shale is designated as V in ore pulp
1(m/s); Ore pulp level run speed is designated as V
2(m/s); Settling height is designated as H (m); Sedimentation time is designated as t (s); Dense canal height of water level is designated as h (m), and degree of depth width of the channel degree is designated as b (m); Dense canal length is designated as L (m); The quantity of sedimentation swash plate is often organized in canal body.Then there is following relational expression:
V
1=0.3 × 10
-3m/s (experimental data)
V
2=G/(3600bh)
t=H/V
1=(h/n)/V
1
L=tV
2
Calculated examples
To select last person ore deposit, ironworks: suppose often to select last person ore deposit, ironworks to measure as G=120m
3/ h, concentration is 15%.Suppose width of the channel degree b=1m, canal height of water level h=1m, quantity n=10 that often organizes sedimentation swash plate, then can calculate:
V
2=G/(3600bh)=120/(3600×1×1)=0.033333
m/s
t=H/V
1=(h/n)/V
1=(1/10)/(0.33×10
-4)=3030
s
L=tV
2=3030×0.033333=101
m
If select HRC type high pressure thickener, then the area needed is at least 12m
2, be highly about 10m, bulky.As adopted canal formula concentrator, although length increases a lot, reach 101m, because be linear arrangement, can't account for plant area's too large space, and canal formula concentrator structure is simple, basic mechanical action component, operation maintenance is extremely convenient.
Claims (8)
1. there is fine setting and help the canal formula concentrator falling structure, it is characterized in that: comprise the thickening pond of linear arrangement, channeltype structure successively, settling tank and clear water reserviors, three ponds are arranged on subsurface, and its top is provided with top cover; The described thickening pond degree of depth is greater than other pond degree of depth, is provided with outlet bottom described thickening pond; Arrange mud clearing valve bottom described settling tank, one end of described mud clearing valve is communicated with the front end bottom described settling tank, and the other end is communicated with described thickening pond bottom and leads to outlet; Described settling tank upper end liquid leads to osculum, and described top cover is provided with material inlet near the position of thickening pond initial end; Described thickening pond top has herringbone and helps and fall structure, described in help that to fall structure be fine tuning structure, described fine tuning structure is the push-pull valve that the permeable window that man-like shelf is arranged is connected between permeable window and top cover.
2. according to claim 1 have fine setting help the canal formula concentrator falling structure, it is characterized in that: be also provided with material feeding pond before described thickening pond, described material inlet is positioned on the top cover on top, material feeding pond; The start-up portion of described settling tank is a Buffer Pool, arranges sand excluding valve bottom described Buffer Pool, and one end of described sand excluding valve is communicated with bottom described Buffer Pool, and the other end is communicated with described thickening pond bottom and leads to outlet.
3. according to claim 2 have fine setting and help the canal formula concentrator falling structure, it is characterized in that: described settling tank is positioned at the middle part of described concentrator having swash plate and help and fall structure.
4. according to claim 3 have fine setting and help the canal formula concentrator falling structure, and it is characterized in that: described swash plate helps and falls structure and have multiple row, often row have multiple described structure, and the spacing of described every array structure is 1m.
5. according to claim 1 have fine setting and help the canal formula concentrator falling structure, it is characterized in that: described outlet is communicated with the aspiration end that mortar pumps into.
6. according to claim 1 have fine setting help the canal formula concentrator falling structure, it is characterized in that: at the top cover position on the top of the clear water reserviors of described concentrator, there is ventilating opening.
7. according to claim 1 have fine setting help the canal formula concentrator falling structure, it is characterized in that: above described concentrator, top cover has multiple inspection hand-hole.
8. help according to the fine setting that has one of claim 1-7 Suo Shu the canal formula concentrator falling structure, it is characterized in that: the length of described concentrator is greater than 10 meters.
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CN201410587230.2A CN104307218A (en) | 2014-10-28 | 2014-10-28 | Ditch-type thickener with fine-adjustable sedimentation promoting structure |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100971879B1 (en) * | 2008-03-25 | 2010-07-22 | 권중천 | Rectangular clarifier with auto-flocculation effect |
CN201791404U (en) * | 2010-09-07 | 2011-04-13 | 中国市政工程西北设计研究院有限公司 | Composite sedimentation tank |
CN202538430U (en) * | 2012-04-13 | 2012-11-21 | 彭吉成 | Inflowing water rectification device of sedimentation basin |
CN103100242A (en) * | 2013-02-22 | 2013-05-15 | 蔡宏武 | Canal type thickener |
-
2014
- 2014-10-28 CN CN201410587230.2A patent/CN104307218A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100971879B1 (en) * | 2008-03-25 | 2010-07-22 | 권중천 | Rectangular clarifier with auto-flocculation effect |
CN201791404U (en) * | 2010-09-07 | 2011-04-13 | 中国市政工程西北设计研究院有限公司 | Composite sedimentation tank |
CN202538430U (en) * | 2012-04-13 | 2012-11-21 | 彭吉成 | Inflowing water rectification device of sedimentation basin |
CN103100242A (en) * | 2013-02-22 | 2013-05-15 | 蔡宏武 | Canal type thickener |
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Application publication date: 20150128 |