CN104289767A - Bur removing system and method based on image detecting - Google Patents
Bur removing system and method based on image detecting Download PDFInfo
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- CN104289767A CN104289767A CN201410458009.7A CN201410458009A CN104289767A CN 104289767 A CN104289767 A CN 104289767A CN 201410458009 A CN201410458009 A CN 201410458009A CN 104289767 A CN104289767 A CN 104289767A
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- burr
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Abstract
The invention provides a bur removing system based on image detecting. The system comprises an image collecting processing module and a bur removing module which are arranged in sequence. The system further comprises a conveying mechanism arranged below the image collecting processing module and the bur removing module. The image collecting processing module comprises a bur contour information processing module, a bur thickness information processing module and an information processor. The bur contour information processing module and the bur thickness information processing module are subjected to mutual orthogonality. The bur contour information processing module is arranged on the side of the conveying mechanism. The bur thickness information processing module is arranged right above the conveying mechanism vertically downwards. The information processor is electrically connected with the bur contour information processing module and the bur thickness information processing module. The bur removing module comprises a two-shaft precision moving platform and a tool module with a power head, and the tool module and the two-shaft precision moving platform are arranged in a connecting mode. The two-shaft precision moving platform and the tool module are arranged on the side of the conveying mechanism and are electrically connected with the information processor. The system can carry out image detecting to recognize burs intelligently, bur removing is carried out, and production efficiency is improved.
Description
Technical field
The present invention relates to machining equipment field, be specifically related to a kind of burr detected based on image and remove system and method.
Background technology
Die casting, and can large-scale production due to the better performances of forming part, is thus widely used in consumer electronics, toy models and have labyrinth precision component field.But due to technique, forming part generally can form the burr that size and thickness do not wait at the place such as the die joint of male and female mold and thimble, part needs to carry out burr and removes and process.And the man-hour expended in product actual production process is more, the production efficiency of product is made a big impact.At present, the burr that goes of metal species die casting mainly completes by the artificial file that uses.The special burr mould that goes can be used to carry out special processing for special workpiece, need custom-made to remove burr mould, this mould has the cutting edge identical with wanting processing work appearance profile, is cut remove burr by matched moulds process cutting edge.But after needing the Element Design of processing to change, mould also needs to carry out corresponding change and just can use, and does not meet the demand of modern flexible processing.
Being not difficult to find out, also there is certain defect in prior art.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of burr detected based on image and removes system and method, and intelligence is carried out image and detected identification burr, and then carries out burr removal, significantly enhances productivity.
For achieving the above object, the present invention is by the following technical solutions:
The burr detected based on image removes a system, comprises the image acquisition and processing module that sets gradually and burr removes module, and is installed on image acquisition and processing module and burr and removes connecting gear under module;
Described image acquisition and processing module comprises: mutually orthogonal burr profile information processing module and burr thickness information processing module and message handler; Burr profile information processing module is located at the side of connecting gear; Burr thickness information processing module is located at directly over connecting gear straight down; Message handler is connected with burr profile information processing module and burr thickness information processing module;
Described burr is removed module and is comprised: two axle precise mobile platforms and be attached thereto the cutter module of drive head of installation; Two axle precise mobile platforms and cutter module are located at the side of Chuan Song mechanism, and are connected with message handler.
Further, described burr profile information processing module comprises: the CCD industry camera being relatively arranged on connecting gear both sides installs with parallel LED light source and with a CCD industry camera the first precise mobile platform be connected.
Further, described burr thickness information processing module comprises: the 2nd CCD industry camera be installed on straight down directly over connecting gear installs with annular LED light source and with the 2nd CCD industry camera the second precise mobile platform be connected.
The invention also discloses a kind of burr minimizing technology detected based on image, it is characterized in that, comprise the following steps:
S01, get a part and remove burr in advance as standardized element, the image of standardized element machined surface is processed, extracts workpiece profile, to preserve and as nominal contour view;
S02, on vertical machined surface direction, the image of standardized element to be processed, to preserve and as standard vertical view;
S03, feeding need the part to be processed carrying out burr, obtain burr profile view and the burr thickness view of part to be processed respectively;
S04, the information obtained according to S01 to S03, choose the technological parameters such as the cutting speed of corresponding region, automatically generates and optimize the cutter path that burr will be gone to process;
S05, the technological parameter obtained according to S04 and cutter path information are treated processing parts and are carried out burr process; Send into new part to be processed simultaneously.
Further, described S04 specifically comprises:
S041, the nominal contour view that the burr profile view obtained in S03 and S01 obtain to be compared, needed for calculating, carry out the region of burr process; The standard vertical view obtained in the burr thickness view obtained in S03 and S02 is compared, identifies size and the thickness of zones of different burr;
S042, the information obtained according to S041, choose the technological parameters such as the cutting speed of corresponding region, automatically generates and optimize the cutter path that burr will be gone to process.
Further, described S041 specifically comprises:
The nominal contour view that S0411, the burr profile view of part to be processed obtained by S03 and S01 obtain carries out image subtraction, carries out slicing process, obtains burr profile process view; Coordinate system is set up to burr profile process view, on the direction being parallel to burr face, sets up orthogonal X-axis and Y-axis respectively;
The standard vertical view that S0412, the burr thickness view of part to be processed obtained by S03 and S02 obtain carries out image subtraction, carries out slicing process, obtains burr thickness process view; Set up coordinate system to burr thickness process view, the direction of getting perpendicular to burr thickness is X-axis, and getting the direction being parallel to burr thickness is Y-axis.
Further, described S042 specifically comprises:
S0421, choose burr thickness threshold value, burr thickness process view projected in X-axis, obtain each burr section along the beginning of the thickness of Z-direction and each section and end coordinate interval; Each section of burr has different thickness;
S0422, to burr profile process view, choose burr height threshold, respectively each section of burr projected in Y-axis, obtain the beginning of each section of burr section in Y-axis and end coordinate interval;
S0423, choose feed speed adjustment threshold value, S01 obtain nominal contour view in, calculate the cutter path of standardized element exterior contour, as elementary path; Retain the machining path in above-mentioned X-axis and Y-axis interval in elementary path, if this section of burr thickness is greater than feed speed adjustment threshold value, then this section adopts jog speed, otherwise adopts fast feed speed; Adopt the mode of F.F. to connect the region not needing to carry out burr between each section of machining path, form the cutter path of final optimization pass.
A kind of burr detected based on image provided by the present invention removes system and method, has the following advantages:
Intelligence is carried out image and is detected identification burr, and then carries out burr removal, significantly enhances productivity;
Burr removal can be carried out by the part different to profile, meet the demand of Flexible Manufacture;
Structure is simple, low production cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The structural representation of a kind of burr removal system based on image detection that Fig. 1 provides for the embodiment of the present invention.
Fig. 2 is burr thickness process view.
Fig. 3 is burr profile process view.
Description of reference numerals:
1, connecting gear 2, image acquisition and processing module
3, burr removes module 4, a CCD industry camera
5, the first precise mobile platform 6, second precise mobile platform
7, the 2nd CCD industry camera 8, annular LED light source
9, parallel LED light source 10, two axle precise mobile platform
11, cutter module
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the embodiment of the present invention and accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described.It should be noted that, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment one
Present embodiment discloses a kind of burr detected based on image and remove system, comprise the image acquisition and processing module 2 that sets gradually and burr removes module 3, and be installed on image acquisition and processing module 2 and burr and remove connecting gear 1 under module 3;
Described image acquisition and processing module 2 comprises: mutually orthogonal burr profile information processing module and burr thickness information processing module and message handler; Burr profile information processing module is located at the side of connecting gear 1; Burr thickness information processing module is located at directly over connecting gear 1 straight down; Message handler is connected with burr profile information processing module and burr thickness information processing module;
Described burr is removed module 3 and is comprised: two axle precise mobile platforms 10 and be attached thereto the cutter module 11 of drive head of installation; Two axle precise mobile platforms 10 and cutter module 11 are located at the side of Chuan Song mechanism, and are connected with message handler.
Connecting gear 1 is for being sent to image acquisition and processing module 2 and burr removal module 3 in an orderly manner one by one by part to be processed, and connecting gear 1 is preferably conveyer belt.
Image acquisition and processing module 2 for carrying out video identification to the image of part, and judges thickness and the profile information of burr.Wherein burr profile information processing module is for identifying and judging the profile information of burr, and burr thickness information processing module is just for identifying and judging the thickness information of burr.Message handler can process the profile of burr and thickness information, generates cutter path and the Cutting Process parameter of burr removal, is passed to burr and removes module 3.
Burr removes module 3 after receiving the cutter path and Cutting Process parameter that message handler sends, and carries out burr removal according to related information parameters to part.Burr removes that module is actual is equivalent to an accurate Digit Control Machine Tool, can make accurate cutwork according to instruction.In working angles, cutter module 11 major control cutting speed, bears principal cutting movement.Two axle precise mobile platforms 10 are then vertically doing precise motion with carry its tools module 11 in horizontal both direction, thus can control Cutting trajectory.Two axle precise mobile platforms 10 bear the feed motion of cutting.
As preferably, described burr profile information processing module comprises: the CCD industry camera 4 being relatively arranged on connecting gear 1 both sides installs with parallel LED light source 9 and with a CCD industry camera 4 the first precise mobile platform 5 be connected.Described burr thickness information processing module comprises: the 2nd CCD industry camera 7 be installed on straight down directly over connecting gear 1 installs with annular LED light source 8 and with the 2nd CCD industry camera 7 the second precise mobile platform 6 be connected.
First precise mobile platform 5 can drive the industrial camera 4 of a CCD to do accurate displacement, thus the video recognizing site of adjustment the one CCD industry camera 4, auxiliary video identification reaches the best, the most accurately imaging effect.In like manner, the second precise mobile platform 6 also can drive the 2nd CCD industry camera 7 to do accurate displacement to adjust the imaging effect of the 2nd CCD industry camera 7.
The operation principle that the present invention is based on the burr removal system that image detects is as follows:
Connecting gear 1 is arranged with multiple part to be processed, connecting gear 1 part is sent in an orderly manner one by one successively image acquisition and processing module 2 and burr removes module 3.
When part is sent to image acquisition and processing module 2, burr profile information processing module and burr thickness information processing module identify the profile of burr and the thickness of burr respectively, and are converted into information transmission to message handler.Message handler can carry out process to the profile of burr and thickness information and calculate, thus draws the Cutting Process parameter that burr is removed and Cutting trajectory, then is transferred to burr removal module 3.
Then part is sent to burr by connecting gear 1 and removes module 3.Burr removes module 3 after receiving Cutting Process parameter and Cutting trajectory, carries out removal cut according to relevant parameter to the burr of part.Meanwhile, next part is sent to image acquisition and processing module 2 and carries out video identification.
Embodiment two
Present embodiment discloses a kind of burr minimizing technology detected based on image, comprise the following steps:
S01, get a part and remove burr in advance as standardized element, the image of standardized element machined surface is processed, extracts workpiece profile, to preserve and as nominal contour view;
S02, on vertical machined surface direction, the image of standardized element to be processed, to preserve and as standard vertical view;
S03, feeding need the part to be processed carrying out burr, obtain burr profile view and the burr thickness view of part to be processed respectively;
S04, the information obtained according to S01 to S03, choose the technological parameters such as the cutting speed of corresponding region, automatically generates and optimize the cutter path that burr will be gone to process;
S05, the technological parameter obtained according to S04 and cutter path information are treated processing parts and are carried out burr process; Send into new part to be processed simultaneously.
Described S04 specifically comprises:
S041, the nominal contour view that the burr profile view obtained in S03 and S01 obtain to be compared, needed for calculating, carry out the region of burr process; The standard vertical view obtained in the burr thickness view obtained in S03 and S02 is compared, identifies size and the thickness of zones of different burr;
S042, the information obtained according to S041, choose the technological parameters such as the cutting speed of corresponding region, automatically generates and optimize the cutter path that burr will be gone to process.
Described S041 specifically comprises:
The nominal contour view that S0411, the burr profile view of part to be processed obtained by S03 and S01 obtain carries out image subtraction, carries out slicing process, obtains burr profile process view; Set up coordinate system to burr profile process view, set up orthogonal X-axis and Y-axis respectively on the direction being parallel to burr face, wherein X-axis is horizontal direction, and Y-axis is vertical direction;
The standard vertical view that S0412, the burr thickness view of part to be processed obtained by S03 and S02 obtain carries out image subtraction, carries out slicing process, obtains burr thickness process view; Set up coordinate system to burr thickness process view, the direction of getting perpendicular to burr thickness is X-axis, and getting the direction being parallel to burr thickness is Z axis;
Refer to Fig. 2 and Fig. 3, be respectively burr thickness process view and burr profile process view.Dash area wherein in burr profile process view is the burr material needing to remove.Described S042 specifically comprises:
S0421, choose burr thickness threshold value, burr thickness process view projected in X-axis, obtain each burr section along the beginning in X-axis of the thickness of Z-direction and each section of burr and end coordinate interval; The 4 sections of burrs being divided into thickness different in Fig. 2, its coordinate interval in X-axis is respectively [X11, X21], [X12, X22], [X13, X23], [X14, X24], and each section of burr has different thickness.
S0422, to burr profile process view, choose burr height threshold, respectively each section of burr projected in Y-axis, obtain the beginning of each section of burr section in Y-axis and end coordinate interval; The 4 sections of burrs being divided into profile different in corresponding diagram 2, Fig. 3, its coordinate interval in Y-axis is respectively [Y11, Y21], [Y12, Y22], [Y13, Y23], [Y14, Y24].
S0423, choose feed speed adjustment threshold value, S01 obtain nominal contour view in, calculate the cutter path of standardized element exterior contour, as elementary path; Retain the machining path being positioned at above-mentioned X-axis and Y-axis interval in elementary path, namely X-axis coordinate is retained at [X11, X21], [X12, X22], [X13, X23], [X14, X24] scope, Y-axis coordinate is at [Y11, Y21], [Y12, Y22], [Y13, Y23], the machining path of [Y14, Y24] scope.If this section of burr thickness is greater than feed speed adjustment threshold value, then this section adopts jog speed, otherwise adopts fast feed speed; Adopt the mode of F.F. to connect the region not needing to carry out burr between each section of machining path, form the cutter path of final optimization pass.
A kind of burr detected based on image disclosed in this invention removes system and method, intelligence can carry out image detection identification burr, and then carry out burr removal, significantly enhance productivity.Recognition capability is strong, can carry out burr removal by the part different to various profile, meet the demand of Flexible Manufacture.Even if change the part needing processing, as long as adopt corresponding part as standardized element.Structure is simple, low production cost.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (7)
1. the burr detected based on image removes a system, it is characterized in that: comprise the image acquisition and processing module that sets gradually and burr removes module, and is installed on image acquisition and processing module and burr and removes connecting gear under module;
Described image acquisition and processing module comprises: mutually orthogonal burr profile information processing module and burr thickness information processing module and message handler; Burr profile information processing module is located at the side of connecting gear; Burr thickness information processing module is located at directly over connecting gear straight down; Message handler is connected with burr profile information processing module and burr thickness information processing module;
Described burr is removed module and is comprised: two axle precise mobile platforms and be attached thereto the cutter module of drive head of installation; Two axle precise mobile platforms and cutter module are located at the side of Chuan Song mechanism, and are connected with message handler.
2. the burr detected based on image according to claim 1 removes system, it is characterized in that, described burr profile information processing module comprises: the CCD industry camera being relatively arranged on connecting gear both sides installs with parallel LED light source and with a CCD industry camera the first precise mobile platform be connected.
3. the burr detected based on image according to claim 1 removes system, it is characterized in that, described burr thickness information processing module comprises: the 2nd CCD industry camera be installed on straight down directly over connecting gear installs with annular LED light source and with the 2nd CCD industry camera the second precise mobile platform be connected.
4., based on the burr minimizing technology that image detects, it is characterized in that, comprise the following steps:
S01, get a part and remove burr in advance as standardized element, the image of standardized element machined surface is processed, extracts workpiece profile, to preserve and as nominal contour view;
S02, on vertical machined surface direction, the image of standardized element to be processed, to preserve and as standard vertical view;
S03, feeding need the part to be processed carrying out burr, obtain burr profile view and the burr thickness view of part to be processed respectively;
S04, the information obtained according to S01 to S03, choose the technological parameters such as the cutting speed of corresponding region, automatically generates and optimize the cutter path that burr will be gone to process;
S05, the technological parameter obtained according to S04 and cutter path information are treated processing parts and are carried out burr process; Send into new part to be processed simultaneously, and S03 to S04 is repeated to it.
5. the burr minimizing technology detected based on image according to claim 4, it is characterized in that, described S04 specifically comprises:
S041, the nominal contour view that the burr profile view obtained in S03 and S01 obtain to be compared, needed for calculating, carry out the region of burr process; The standard vertical view obtained in the burr thickness view obtained in S03 and S02 is compared, identifies size and the thickness of zones of different burr;
S042, the information obtained according to S041, choose the technological parameters such as the cutting speed of corresponding region, automatically generates and optimize the cutter path that burr will be gone to process.
6. the burr minimizing technology detected based on image according to claim 5, it is characterized in that, described S041 specifically comprises:
The nominal contour view that S0411, the burr profile view of part to be processed obtained by S03 and S01 obtain carries out image subtraction, carries out slicing process, obtains burr profile process view; Coordinate system is set up to burr profile process view, on the direction being parallel to burr face, sets up orthogonal X-axis and Y-axis respectively;
The standard vertical view that S0412, the burr thickness view of part to be processed obtained by S03 and S02 obtain carries out image subtraction, carries out slicing process, obtains burr thickness process view; Set up coordinate system to burr thickness process view, the direction of getting perpendicular to burr thickness is X-axis, and getting the direction being parallel to burr thickness is Y-axis.
7. the burr minimizing technology detected based on image according to claim 6, it is characterized in that, described S042 specifically comprises:
S0421, choose burr thickness threshold value, burr thickness process view projected in X-axis, obtain each burr section along the beginning in X-axis of the thickness of Z-direction and each section of burr and end coordinate interval; Each section of burr has different thickness;
S0422, to burr profile process view, choose burr height threshold, respectively each section of burr projected in Y-axis, obtain the beginning of each section of burr section in Y-axis and end coordinate interval;
S0423, choose feed speed adjustment threshold value, S01 obtain nominal contour view in, calculate the cutter path of standardized element exterior contour, as elementary path; Retain the machining path being positioned at described X-axis and Y-axis coordinate interval in elementary path, if this section of burr thickness is greater than feed speed adjustment threshold value, then this section adopts jog speed, otherwise adopts fast feed speed; Adopt the mode of F.F. to connect the region not needing to carry out burr between each section of machining path, form the cutter path of final optimization pass.
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| CN105216184A (en) * | 2015-11-10 | 2016-01-06 | 深圳市宝尔威精密机械有限公司 | Except burr automation equipment |
| CN110181402A (en) * | 2019-07-18 | 2019-08-30 | 佛山市高明金石建材有限公司 | A kind of floating grinding device and method for grinding |
| CN112276119A (en) * | 2020-12-26 | 2021-01-29 | 成都裕鸢航空零部件制造有限公司 | Machining method and machining tool for welding assembly of multistage blisk of gas compressor |
| CN114505535A (en) * | 2020-11-17 | 2022-05-17 | 北村精密机电(江苏)有限公司 | Intelligent processing equipment for cutting aluminum-plastic profiles |
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| CN104289767B (en) | 2016-06-29 |
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