CN104525732A

CN104525732A - Novel T1 left support and right support continuous forming die

Info

Publication number: CN104525732A
Application number: CN201410789855.7A
Authority: CN
Inventors: 何波; 刘劲夫; 李学军; 刘艳飞
Original assignee: JILIN BOREN TECHNOLOGY Co Ltd
Current assignee: JILIN BOREN TECHNOLOGY Co Ltd
Priority date: 2014-12-17
Filing date: 2014-12-17
Publication date: 2015-04-22

Abstract

The invention discloses a novel T1 left support and right support continuous forming die. The die comprises an upper base plate and a lower base plate, wherein an upper die base is fixed by the upper base plate through a first support, a lower die base is fixed by the lower base plate through a second support, a discharging plate and a material belt are installed between the end of the upper base plate and the end of the lower base plate, and a first punching male die body, a first punching female die body, a trimming male die body, a trimming female die body, a first forming male die body, a first forming female die body, a first performing male die body, a performing female die body, a second performing male die body, a second forming male die body, a third forming male die body, a second forming female die body, a reshaping male die body, a reshaping female die body, a side punching female die body, a second punching male die body, a second punching female die body and a cutting module are sequentially installed between the upper die base and the lower die base and located behind the discharging plate. The die has the advantages that assembly line work is achieved, equipment and labor are saved, and production efficiency is improved.

Description

The continuously shaped mould of novel about T1 support

Technical field

The invention belongs to field of automobile, relate to the continuously shaped mould of novel about T1 support.

Background technology

At present, in about the T1 support production of Audi's car, multiple mould has been used, each mould needs operated by personnel, primary template is processed by each mould successively, finally completes T1 rack making, but this kind of production method, required some equipment, each link all needs a kind of pressing equipment, and often kind of equipment all wants operative to safeguard, also needs manually to pass in each link of product, productivity ratio is low, and production cost is high.

Therefore consideration continuous mould is produced.The progressive die has the such distinguishing feature of handling safety, because hand need not enter deathtrap.In a secondary progressive die, the multiple working procedures such as stamping-out, bending, shaping, drawing can be comprised, therefore the various punching courses from plate to finished product can be completed with a punch press, thus eliminate with the turnover of single die and the position fixing process of each punching press, improve labor productivity and utilization rate of equipment and installations, reduce the labour intensity of operating personnel.During continuous die design, operation can be disperseed.Because operation can concentrate on same station, there is not " minimum wall thickness (MINI W.) " problem in compound die.This improves intensity and the long service life of mould.

Summary of the invention

The object of the present invention is to provide the continuously shaped mould of novel about T1 support, solve in about the T1 support production of current Audi car, used multiple mould, each mould needs operated by personnel, and production efficiency is low, the problem that production cost is high.

The technical solution adopted in the present invention comprises upper plate and lower shoe, upper bolster is fixed by the first feet by upper plate, die shoe is fixed by the second feet by lower shoe, between upper plate and lower shoe termination, stripper is installed, material strip is provided with between upper plate and lower shoe, upper bolster after stripper and be provided with the first piercing punch and the first punching concave die between die shoe successively, trimming punch and trim die, 90 degree of molding concave dies, 90 degree of forming convax moulds, first forming convax mould and the first molding concave die, raising punch and raising die, first pre-patterned male mold, preformed die, second pre-patterned male mold, second forming convax mould, 3rd forming convax mould, second molding concave die, shaping terrace die and correcting die, side punching die, second piercing punch and the second punching concave die, cut off module, limit for height correcting plate is installed below die shoe.

Further, described upper plate and lower shoe isometric.

Further, described first feet and the second feet all have several.

The invention has the beneficial effects as follows and carry out pipelining, save equipment and manpower, improve production efficiency.

Accompanying drawing explanation

Fig. 1 is the continuously shaped mould structure schematic diagram of the present invention novel about T1 support;

Fig. 2 is that the continuously shaped mould of the present invention novel about T1 support carries out mould production process schematic diagram.

In figure, 1. upper plate, 2. lower shoe, 3. the first feet, 4. upper bolster, 5. the second feet, 6. die shoe, 7. stripper, 8. the first piercing punch, 9. the first punching concave die, 10. trimming punch, 11. trim dies, 12. first forming convax moulds, 13. first molding concave dies, 14. first pre-patterned male mold, 15. preformed dies, 16. second pre-patterned male mold, 17. second forming convax moulds, 18. the 3rd forming convax moulds, 19. second molding concave dies, 20. shaping terrace dies, 21. correcting dies, 22. side punching dies, 23. second piercing punches, 24. second punching concave die, 25. cut off module, 26. limit for height correcting plates, 27.90 degree forming convax mould, 28.90 degree molding concave die, 29. raising punch, 30. raising dies, 31. material strips.

Detailed description of the invention

Below in conjunction with detailed description of the invention, the present invention is described in detail.

The present invention as shown in Figure 1, the technical solution adopted in the present invention comprises upper plate 1 and lower shoe 2, upper bolster 4 is fixed by the first feet 3 by upper plate 1, die shoe 6 is fixed by the second feet 5 by lower shoe 2, between upper plate 1 and lower shoe 2 termination, stripper 7 is installed, be provided with material strip 31 between upper plate 1 and lower shoe 2, base mould material is discharged on material strip 31 by stripper 7, and material strip 31 transports mould and processes.Upper bolster 4 after stripper 7 and be provided with the first piercing punch 8 and the first punching concave die 9 between die shoe 6 successively, first piercing punch 8 and the first punching concave die about 9 correspondence are arranged on upper bolster 4 and die shoe 6 respectively, trimming punch 10 and trim die 11, trimming punch 10 and trim die about 11 correspondence are arranged on upper bolster 4 and die shoe 6 respectively, 90 degree of forming convax moulds 27 and 90 degree of molding concave dies 28, 90 degree of forming convax moulds 27 and 90 degree of molding concave die about 28 correspondences are arranged on upper bolster 4 and die shoe 6 respectively, first forming convax mould 12 and the first molding concave die 13, first forming convax mould 12 and the first molding concave die about 13 correspondence are arranged on upper bolster 4 and die shoe 6 respectively, raising punch 29 and raising die 30, raising punch 29 and raising die about 30 correspondence are arranged on upper bolster 4 and die shoe 6 respectively, first pre-patterned male mold 14, preformed die 15, second pre-patterned male mold 16 forms one group, wherein the first pre-patterned male mold 14 and the second pre-patterned male mold 16 are arranged on upper bolster 4, preformed die 15 is arranged on die shoe 6 between the first pre-patterned male mold 14 and the second pre-patterned male mold 16, second forming convax mould 17, 3rd forming convax mould 18, second molding concave die 19 is one group, wherein the second forming convax mould 17 and the 3rd forming convax mould 18 are arranged on upper bolster 4, second molding concave die 19 is arranged on die shoe 6 between the second forming convax mould 17 and the 3rd forming convax mould 18, shaping terrace die 20 and correcting die 21, shaping terrace die 20 and correcting die about 21 correspondence are arranged on upper bolster 4 and die shoe 6 respectively, side punching die 22 is arranged on die shoe 6, second piercing punch 23 and the second punching concave die 24, second piercing punch 23 and the second punching concave die about 24 correspondence are arranged on upper bolster 4 and die shoe 6 respectively, cutting off module 25 is arranged on die shoe 6, limit for height correcting plate 26 is installed below die shoe 6.

Each punch, the die of invention all can need punching press shape according to concrete mould and configure, and only need difformity punch or die to change.Realize modularization, easy accessibility, be conducive to the renewal expansion of product type.

As shown in Figure 2, piercing punch 8 and punching concave die 9, the mould entered is carried out punching by trimming punch 10 and trim die 11, trimming operation, 90 degree of forming convax moulds 27 and 90 degree of molding concave dies, 28 pairs of moulds carry out 90 degree of molding procedure, afterwards by forming convax mould 12 and molding concave die 13 carry out mould first time shaping, raising punch 29 and raising die 30 pairs of moulds carry out raising operation, again by the first pre-patterned male mold 14, preformed die 15, the processing of the second pre-patterned male mold 16, preformed is carried out to mould, again by the second forming convax mould 17, 3rd forming convax mould 18, second molding concave die 19 pairs mould carries out post forming, shaping is carried out again by shaping terrace die 20 and correcting die 21 pairs of moulds, side punching is carried out again through side punching die 22 pairs of moulds, the die punching after shaping is again carried out again through the second piercing punch 23 and the second punching concave die 24, form the mould that left and right shape is identical, finally by the cut-out module 25 being positioned at end, shaping mould left and right link position is cut off, complete the making of about the T1 support of Audi's car like this.The shape shape as shown in Figure 2 of about T1 support.

The invention has the advantages that: change progressive die into by Dan Xumo, one-shot forming, only need an equipment, one bit manipulation workman, saves 5 equipment, 5 operators, man-hour used 9000/class, output increased 2 times, improves production efficiency, reduce the labour intensity of labourer, reduce the cumulative errors of multiple bearing, improve Product Precision, reduce half-finished turnover and storage, stop the generation of leaking operation, save human and material resources and electric power.And the continuously shaped mould handling safety of left and right of the present invention support.Reduce the turnover of goods process and the position fixing process of each punching press, improve production efficiency, utilization rate of equipment and installations and machining accuracy, reduce the labour intensity of operating personnel.Improve intensity and the long service life of mould.

The above is only to better embodiment of the present invention, not any pro forma restriction is done to the present invention, every any simple modification done above embodiment according to technical spirit of the present invention, equivalent variations and modification, all belong in the scope of technical solution of the present invention.

Claims

1. the continuously shaped mould of novel about T1 support, it is characterized in that: comprise upper plate (1) and lower shoe (2), upper bolster (4) is fixed by the first feet (3) by upper plate (1), die shoe (6) is fixed by the second feet (5) by lower shoe (2), stripper (7) is installed between upper plate (1) and lower shoe (2) termination, material strip (31) is provided with, the upper bolster (4) after stripper (7) and be provided with the first piercing punch (8) and the first punching concave die (9) successively between die shoe (6) between upper plate (1) and lower shoe (2), trimming punch (10) and trim die (11), 90 degree of molding concave dies (28), 90 degree of forming convax moulds (27), first forming convax mould (12) and the first molding concave die (13), raising punch (29) and raising die (30), first pre-patterned male mold (14), preformed die (15), second pre-patterned male mold (16), second forming convax mould (17), 3rd forming convax mould (18), second molding concave die (19), shaping terrace die (20) and correcting die (21), side punching die (22), second piercing punch (23) and the second punching concave die (24), cut off module (25), die shoe (6) below is provided with limit for height correcting plate (26).

2., according to the continuously shaped mould of novel about T1 support described in claim 1, it is characterized in that: described upper plate (1) and lower shoe (2) isometric.

3. according to the continuously shaped mould of novel about T1 support described in claim 1, it is characterized in that: described first feet (3) and the second feet (5) all have several.