CN104998968A - Continuous mold for manufacturing vehicle partition boards, and continuous manufacturing method - Google Patents
Continuous mold for manufacturing vehicle partition boards, and continuous manufacturing method Download PDFInfo
- Publication number
- CN104998968A CN104998968A CN201510406875.6A CN201510406875A CN104998968A CN 104998968 A CN104998968 A CN 104998968A CN 201510406875 A CN201510406875 A CN 201510406875A CN 104998968 A CN104998968 A CN 104998968A
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- CN
- China
- Prior art keywords
- die
- otch
- bending
- mould
- cut
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention aims to provide a continuous mold for manufacturing vehicle partition boards. The continuous mold comprises an upper mold and a lower mold, wherein guide tables and guide pillars, which mutually correspond, are respectively arranged on the upper mold and the lower mold; the upper mold is provided with an incision cutter group, two forming convex molds, two edge trimming cutters and a cut-off bending convex mold; the two forming convex molds are distributed in mirror symmetry on both sides in the transverse direction of the upper mold; the two edge trimming cutters are distributed in mirror symmetry on both sides in the transverse direction of the upper mold; the lower mold is provided with incision concave molds, forming concave molds, edge trimming concave molds and cut-off bending concave molds, corresponding to the upper mold. The invention further provides a continuous manufacturing method of the vehicle partition boards, which utilizes the continuous mold. The continuous mold and the manufacturing method, which are provided by the invention, have the characteristics of being simple in structure, simple and convenient to operate, high in efficiency and low in cost.
Description
Technical field
The present invention relates to mechanical field, be specifically related to a kind of continuous mould and manufacture method of vehicle bulkhead.
Background technology
At present, the processing and forming of vehicle component remains and adopts distribution many to operation, first cut sizeable blanking block, then by blanking block one piece a piece to put into mould compressing, put into shaping mould shaping after taking-up, then also will through operation process such as punching, trimming and bendings, each operation is independently carried out, the equipment needed is many, and troublesome poeration, has greatly increased manpower and equipment cost.The part of labyrinth similar with it also has a lot, and it is also substantially the same that it manufactures operation, needs to carry out through multiple independent operation.Therefore, finding out a kind of can be very have realistic meaning by the equipment that multiple operation is carried out continuously.
Summary of the invention
The present invention aims to provide a kind of vehicle bulkhead manufacture continuous mould and method for continuous production, this mould and manufacture method overcome that prior art equipment is complicated, troublesome poeration and manpower, defect that equipment cost is high, have the advantages that structure is simple, easy and simple to handle, efficiency is high and cost is low.
Technical scheme of the present invention is as follows: vehicle bulkhead manufacture continuous mould, comprises upper die and lower die, and counterdie and patrix are respectively arranged with mutually corresponding guide table and lead; Described patrix is provided with recessing tool group, forming terrace die, edge-trimming cutter, cut-out bending punch; Described forming terrace die is provided with two covers, is mutually distributed on the both sides of patrix transverse direction in mirror image; Described edge-trimming cutter is provided with two covers, is mutually distributed on the both sides of patrix transverse direction in mirror image; Described counterdie is provided with the otch die corresponding with patrix, female die for forming, trim die, cut-out bending female die.
Preferably, after described recessing tool is mounted on forming terrace die, comprise recessing tool I, recessing tool II, described recessing tool I and recessing tool II are mutually mirror image in shape, are successively arranged in mould longitudinal direction;
Described otch die comprises otch die I, otch die II, and corresponding recessing tool I and recessing tool II are arranged respectively;
Described cut-out bending punch comprises middle cutoff tool and cutoff tool both sides are the bending punch that mirror image distributes;
Described cut-out bending female die comprises middle cut-out die and cuts off the bending female die that die both sides are mirror image distribution, and the corresponding bending punch of described bending female die is arranged.
As another preferred version, described recessing tool group comprises recessing tool I, recessing tool II;
Described recessing tool group comprises recessing tool I, recessing tool II;
Described otch die comprises otch die I, otch die II;
Described patrix is provided with forming terrace die, recessing tool I, recessing tool II, edge-trimming cutter, cut-out bending punch successively, and each parts spacing is consistent with the spacing of adjacent separator on mould material; Described counterdie is corresponding with patrix is provided with female die for forming, otch die I, otch die II, trim die, cut-out bending female die successively;
Described cut-out bending punch comprises middle cutoff tool and cutoff tool both sides are the bending punch that mirror image distributes;
Described cut-out bending female die comprises middle cut-out die and cuts off the bending female die that die both sides are mirror image distribution, and the corresponding bending punch of described bending female die is arranged.
Preferably, on described base, the position of corresponding recessing tool group is also provided with waste outlet.
The present invention also provides a kind of manufacture method of vehicle bulkhead, make use of above-mentioned continuous mould, comprises the following steps:
A, mould material is loaded mould material conveyer, the every walking journey corresponding with mould each parts spacing and the time interval are set;
The forcing press that B, unlatching mould material conveyer and control patrix move, mould material enters counterdie under mould material conveyer coordinates with forcing press, carries out two groups of parts processing arranged side by side simultaneously;
C, first enter female die for forming, the two groups of convex closures completed on mould material under the effect of forming terrace die and female die for forming are shaping;
C, enter otch die I, under coordinate of recessing tool I with otch die I, complete the otch operation of first group of part position on mould material;
D, enter otch die II, under coordinate of recessing tool II with otch die II, complete the otch operation of second group of part position on mould material;
E, enter trim die, under coordinate of edge-trimming cutter with trim die, complete two groups of trimming operations on mould material;
F, enter cut-out bending female die, on mould material, the position of two groups of parts completes upwards bending process at bending punch with under the cooperation of bending female die, with this simultaneously, coordinating of die cut off two groups of parts from centre by cutoff tool with cut-out, complete the manufacture of two parts simultaneously.
The longitudinal direction of described mould refers to the direction of mould material at mold movement, and the transverse direction of mould refers to and longitudinally vertical direction.
Mould of the present invention by multiple procedure arrangements such as Raising Forming, otch, trimming, bending and cut-outs on the different station of same mould, in punching course, mould material is successively by each station, complete each stamping procedure successively, be embodied as product to last station, decrease assembling when each operation is carried out separately, take-down time; Use in the course of work at mould of the present invention, the otch operation of two cover parts is divided into two steps to complete, and avoids the mutual stress influence of two place's otch, ensures crudy and the integrity degree of mould material; Last cut-out and bending process are carried out simultaneously, namely ensure that production efficiency, turn avoid and cut off too early and affect bending effect; And a set of operation of mould of the present invention completes output two parts, enhance productivity further, continuous mould makes production error less simultaneously, improve the quality of production, the position corresponding to recessing tool group in preferred version is also provided with waste outlet, this waste outlet is convenient to the discharge of waste material, and avoiding affects carrying out smoothly of production process because of waste from stacking, ensure that production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the continuous mould patrix that the embodiment of the present invention provides
Fig. 2 is the structural representation of the counterdie of the continuous mould that the embodiment of the present invention provides
Fig. 3 is the part processing structure schematic diagram of the continuous mould that the embodiment of the present invention provides
Fig. 4 is the cut-out bending punch structure enlarged drawing of the continuous mould that the embodiment of the present invention provides
Fig. 5 is the cut-out bending female die schematic enlarged-scale view of the continuous mould that the embodiment of the present invention provides
In figure each several part title and sequence number as follows:
1 is patrix, and 2 is counterdie, and 3 is guide table, 4 is lead, and 5 is waste outlet, and 111 is recessing tool I, 112 is recessing tool II, and 12 is forming terrace die, and 13 is edge-trimming cutter, 141 is cutoff tool, and 142 is bending punch, and 211 is otch die I, 212 be otch die II, 22 is female die for forming, and 23 is trim die, 241 for cutting off die, and 242 is bending female die.
Detailed description of the invention
The present invention is illustrated below in conjunction with drawings and Examples.
Embodiment 1
As Figure 1-5, the vehicle bulkhead manufacture continuous mould that the present embodiment provides, comprises patrix 1, counterdie 2, and counterdie 2 and patrix 1 are respectively arranged with mutually corresponding guide table 3 and lead 4; Described patrix 1 is provided with recessing tool group, forming terrace die 12, edge-trimming cutter 13, cuts off bending punch; Described forming terrace die 12 is provided with two covers, is mutually distributed on the both sides of patrix 1 transverse direction in mirror image; Described edge-trimming cutter 13 is provided with two covers, is mutually distributed on the both sides of patrix 1 transverse direction in mirror image; Described counterdie 2 is provided with the otch die corresponding with patrix 1, female die for forming 22, trim die 23, cuts off bending female die;
After described recessing tool is mounted on forming terrace die 12, comprise recessing tool I 111, recessing tool II 112, described recessing tool I 111 and recessing tool II 112 are mutually mirror image in shape, are successively arranged in mould longitudinal direction;
Described otch die comprises otch die I 211, otch die II 212, and corresponding recessing tool I 111 and recessing tool II 112 are arranged respectively;
Described patrix 1 is provided with forming terrace die 12, recessing tool I 111, recessing tool II 112, edge-trimming cutter 13 successively, cuts off bending punch, and each parts spacing is consistent with the spacing of adjacent zeros parts on mould material; Described counterdie 2 is corresponding with patrix 1 is provided with female die for forming 22, otch die I 211, otch die II 212, trim die 23 successively, cut off bending female die;
Described cut-out bending punch comprises middle cutoff tool 141 and cutoff tool 141 both sides are the bending punch 142 that mirror image distributes;
Described cut-out bending female die comprises middle cut-out die 241 and cuts off the bending female die 242 that die 241 both sides are mirror image distribution, and the corresponding bending punch 142 of described bending female die 242 is arranged;
Bottom described counterdie 2, the position of corresponding recessing tool group is also provided with waste outlet 5.
The course of work of the present embodiment is as follows:
A, mould material is loaded mould material conveyer, the every walking journey corresponding with mould each parts spacing and the time interval are set;
The forcing press that B, unlatching mould material conveyer and control patrix move, mould material enters counterdie 2 under mould material conveyer coordinates with forcing press, carries out two groups of parts processing arranged side by side simultaneously;
C, first enter female die for forming 22, the two groups of convex closures completed on mould material under forming terrace die 12 with the effect of female die for forming 22 are shaping;
C, enter otch die I 211, under coordinate of recessing tool I 111 with otch die I 211, complete the otch operation of first group of part position on mould material;
D, enter otch die II 212, under coordinate of recessing tool II 112 with otch die II 212, complete the otch operation of second group of part position on mould material;
E, enter trim die 23, under coordinate of edge-trimming cutter 13 with trim die 23, complete two groups of trimming operations on mould material;
F, enter cut-out bending female die, on mould material, the position of two groups of parts completes upwards bending process under the cooperation of bending punch 142 with bending female die 242, with this simultaneously, coordinating of die 241 cut off two groups of parts from centre by cutoff tool 141 with cut-out, complete the manufacture of two parts simultaneously.
Claims (7)
1. a vehicle bulkhead manufacture continuous mould, comprises patrix (1), counterdie (2), and counterdie (2) and patrix (1) are respectively arranged with mutually corresponding guide table (3) and lead (4); It is characterized in that:
Described patrix (1) is provided with recessing tool group, forming terrace die (12), edge-trimming cutter (13), cuts off bending punch; Described forming terrace die (12) is provided with two covers, is mutually distributed on the horizontal both sides of patrix (1) in mirror image;
Described edge-trimming cutter (13) is provided with two covers, is mutually distributed on the horizontal both sides of patrix (1) in mirror image; Described counterdie (2) is provided with the otch die corresponding with patrix (1), female die for forming (22), trim die (23), cuts off bending female die.
2. vehicle bulkhead manufacture continuous mould as claimed in claim 1, is characterized in that:
After described recessing tool is mounted on forming terrace die (12), comprise recessing tool I (111), recessing tool II (112), described recessing tool I (111) and recessing tool II (112) are mutually mirror image in shape, are successively arranged in mould longitudinal direction;
Described otch die comprises otch die I (211), otch die II (212), and corresponding recessing tool I (111) and recessing tool II (112) are arranged respectively.
3. vehicle bulkhead manufacture continuous mould as claimed in claim 2, is characterized in that:
Described cut-out bending punch comprises middle cutoff tool (141) and cutoff tool (141) both sides are the bending punch (142) that mirror image distributes;
Described cut-out bending female die (24) comprises middle cut-out die (241) and cuts off the bending female die (242) that die (241) both sides are mirror image distribution, and the corresponding bending punch (142) of described bending female die (242) is arranged.
4. vehicle bulkhead manufacture continuous mould as claimed in claim 1, is characterized in that:
Described recessing tool group comprises recessing tool I (111), recessing tool II (112);
Described otch die comprises otch die I (211), otch die II (212);
Described patrix (1) is provided with forming terrace die (12), recessing tool I (111), recessing tool II (112), edge-trimming cutter (13) successively, cuts off bending punch, and each parts spacing is consistent with the spacing of adjacent separator on mould material; Described counterdie (2) is corresponding with patrix (1) is provided with female die for forming (22), otch die I (211), otch die II (212), trim die (23) successively, cut off bending female die.
5. vehicle bulkhead manufacture continuous mould as claimed in claim 4, is characterized in that:
Described cut-out bending punch comprises middle cutoff tool (141) and cutoff tool (141) both sides are the bending punch (142) that mirror image distributes;
Described cut-out bending female die comprises middle cut-out die (241) and cuts off the bending female die (242) that die (241) both sides are mirror image distribution, and the corresponding bending punch (142) of described bending female die (242) is arranged.
6. vehicle bulkhead manufacture continuous mould as claimed in claim 1, is characterized in that: the position of the corresponding recessing tool group in described counterdie (2) bottom is also provided with waste outlet (5).
7. a manufacture method for vehicle bulkhead, utilizes continuous mould as claimed in claim 5, it is characterized in that comprising the following steps:
A, mould material is loaded mould material conveyer, the every walking journey corresponding with mould each parts spacing and the time interval are set;
The forcing press that B, unlatching mould material conveyer and control patrix move, mould material enters counterdie (2) under mould material conveyer coordinates with forcing press, carries out two groups of parts processing arranged side by side simultaneously;
C, first enter female die for forming (22), the two groups of convex closures completed on mould material under the effect of forming terrace die (12) with female die for forming (22) are shaping;
C, enter otch die I (211), under coordinate of recessing tool I (111) with otch die I (211), complete the otch operation of first group of part position on mould material;
D, enter otch die II (212), under coordinate of recessing tool II (112) with otch die II (212), complete the otch operation of second group of part position on mould material;
E, enter trim die (23), in edge-trimming cutter (13) and the two groups of trimming operations completed under the cooperation of trim die (23) on mould material;
F, enter cut-out bending female die, on mould material, the position of two groups of parts completes upwards bending process at bending punch (142) with under the cooperation of bending female die (242), with this simultaneously, cut off two group parts with coordinating of cut-out die (241) from centre by cutoff tool (141), complete the manufacture of two parts simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510406875.6A CN104998968A (en) | 2015-07-13 | 2015-07-13 | Continuous mold for manufacturing vehicle partition boards, and continuous manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510406875.6A CN104998968A (en) | 2015-07-13 | 2015-07-13 | Continuous mold for manufacturing vehicle partition boards, and continuous manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104998968A true CN104998968A (en) | 2015-10-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510406875.6A Pending CN104998968A (en) | 2015-07-13 | 2015-07-13 | Continuous mold for manufacturing vehicle partition boards, and continuous manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104998968A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862392A (en) * | 2017-03-29 | 2017-06-20 | 合肥皓东精密工业有限公司 | Production car side wall board chain joint board module |
| JP2020189312A (en) * | 2019-05-22 | 2020-11-26 | 日本製鉄株式会社 | Blank for press molding, method for manufacturing blank for press molding, linked molded product manufacturing method, press molded product manufacturing method, metal mold for press molding, and press molding apparatus |
| CN113478572A (en) * | 2021-07-14 | 2021-10-08 | 江西华视光电有限公司 | COF double-cavity automatic punching structure |
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| CN102974686A (en) * | 2012-11-30 | 2013-03-20 | 重庆市北碚区枫火机械制造有限公司 | Iron pressure plate progressive die |
| CN103357744A (en) * | 2012-04-06 | 2013-10-23 | 苏州兰贝信息科技有限公司 | Progressive die |
| CN203484505U (en) * | 2013-08-20 | 2014-03-19 | 上海德真工贸有限公司 | Progressive die used for producing flexible brake hose bracket of car |
| CN203484511U (en) * | 2013-08-20 | 2014-03-19 | 上海德真工贸有限公司 | Progressive die used for producing car instrument beam positioning bracket |
| CN104525744A (en) * | 2014-12-24 | 2015-04-22 | 上海众大汽车配件有限公司 | Continuous production die for automobile brake support parts |
| CN204308042U (en) * | 2014-12-01 | 2015-05-06 | 上海拖拉机内燃机有限公司 | A kind of compound progressive die |
| CN204770217U (en) * | 2015-07-13 | 2015-11-18 | 柳州市楷都汽车零部件有限公司 | Continuous mould is used in manufacturing of vehicle baffle |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102357591A (en) * | 2011-08-24 | 2012-02-22 | 青岛德力源五金制品有限公司 | Method and die for continuous production of one group of asymmetric hinge blades |
| CN103357744A (en) * | 2012-04-06 | 2013-10-23 | 苏州兰贝信息科技有限公司 | Progressive die |
| CN102974686A (en) * | 2012-11-30 | 2013-03-20 | 重庆市北碚区枫火机械制造有限公司 | Iron pressure plate progressive die |
| CN203484505U (en) * | 2013-08-20 | 2014-03-19 | 上海德真工贸有限公司 | Progressive die used for producing flexible brake hose bracket of car |
| CN203484511U (en) * | 2013-08-20 | 2014-03-19 | 上海德真工贸有限公司 | Progressive die used for producing car instrument beam positioning bracket |
| CN204308042U (en) * | 2014-12-01 | 2015-05-06 | 上海拖拉机内燃机有限公司 | A kind of compound progressive die |
| CN104525744A (en) * | 2014-12-24 | 2015-04-22 | 上海众大汽车配件有限公司 | Continuous production die for automobile brake support parts |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862392A (en) * | 2017-03-29 | 2017-06-20 | 合肥皓东精密工业有限公司 | Production car side wall board chain joint board module |
| JP2020189312A (en) * | 2019-05-22 | 2020-11-26 | 日本製鉄株式会社 | Blank for press molding, method for manufacturing blank for press molding, linked molded product manufacturing method, press molded product manufacturing method, metal mold for press molding, and press molding apparatus |
| JP7265141B2 (en) | 2019-05-22 | 2023-04-26 | 日本製鉄株式会社 | Press-molding blank, press-molding blank manufacturing method, connected molded product manufacturing method, press-molded product manufacturing method, press-molding mold, and press-molding apparatus |
| CN113478572A (en) * | 2021-07-14 | 2021-10-08 | 江西华视光电有限公司 | COF double-cavity automatic punching structure |
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Application publication date: 20151028 |