CN104278571A - Printing technology for color-printing polyamide carpet - Google Patents
Printing technology for color-printing polyamide carpet Download PDFInfo
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- CN104278571A CN104278571A CN201310287600.6A CN201310287600A CN104278571A CN 104278571 A CN104278571 A CN 104278571A CN 201310287600 A CN201310287600 A CN 201310287600A CN 104278571 A CN104278571 A CN 104278571A
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- carpet
- blanket
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- color
- lock seaming
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Abstract
The invention relates to a printing technology for a color-printing polyamide carpet. The color-printing polyamide carpet prepared by using the technology also possesses all advantages of a polyamide carpet, such as good wear resistance and resilience, high color fastness, capability of resisting flame, preventing static electricity, preventing worm damaging, resisting water, resisting oil stains and the like, and is a high-grade carpet with excellent performances. The color-printing carpet prepared by employing the technology has the biggest characteristic of perfect printing boundary, exact similarity to weaving effect, brilliant and bright color, and highest flexibility produced within lowest production halting interval time. The color-printing carpet can be used to produce small-square dissected carpets, trademark blankets, automobile blankets, doormats, elevator carpet, cartoon blankets, bathroom carpets, corridor carpets and the like.
Description
Technical field
The present invention relates to field of textiles, be specifically related to a kind of printing technology of color printing nylon carpet.
Background technology
Carpet is one of important materials of interior decoration, and its good quality and abundant color can bring comfortable, warm sensation for people, create graceful, harmonious environment.Nylon fibre becomes because having excellent ABRASION RESISTANCE and resilience the main raw material producing carpet, and color printing nylon carpet is in recent years risen in market, is subject to the favor of people.
Therefore, the invention provides a kind of printing technology of novel color printing nylon carpet.
Summary of the invention
For the deficiencies in the prior art, an object of the present invention is the printing technology providing a kind of color printing nylon carpet.The polyamide fibre color printing carpet that described technique prepares has all advantages of nylon carpet concurrently, and ABRASION RESISTANCE, resilience are good, and COLOR FASTNESS is high, and energy fire-retardant, antistatic, Anti-moth-eating, waterproof, oil-stain-preventing etc. are the high-grade carpets of a excellent performance.And the greatest feature of color printing carpet prepared by technique of the present invention perfectly prints border, exactly likes woven effect, bright in colour bright and clear, minimum stopping production can produce the highest flexibility interval time.Blockage can be produced and spell width carpet, trade mark blanket, automobile blanket, in front of the door blanket, elevator blanket, cartoon blanket, bath rug and lobby carpet etc.
Printing equipment of the present invention adopts spray-jet printing machine, is made up of jet printing, vapour steaming colour fixing midge, oven dry three parts.Steam fixation, washing midge, antifoulingly all to complete in same equipment.Utilize spray-jet printing machine to be injected in the fiber of carpet by certain mill base to go, then fixation is dried, and each step of producing from patterning design to finished product is all controlled by electronic system, effectively ensure that the high simulated effect of style.
A printing technology for color printing nylon carpet, comprises following technological process:
Pre-steaming → spray printing → steam fixation → cleaning → oven dry → brush blanket → cutting edge → lock seaming;
A, pre-steaming (pre-wet)
In order to strengthen the wettability of carpet in stamp process, the nylon carpet first will carrying out stamp is put in steaming box, at 100 DEG C of saturated vapor process 2-4 minute (general carpet moisture percentage 5%).
B, stamp
In the water measured, add thickener, vigorous stirring is to even.Separately add each 2 grams of frost mist remover, froth breaking bleeding agent, stir, adjustment thickener total amount is 1000 milliliters.Dyestuff is dissolved in the hot water completely, is cooled to room temperature, evenly join in quantitative thickener under fast stirring, with citric acid or glacial acetic acid adjusting viscosity for 190-210cps(pH=4.5 ~ 6.5).Color and luster order from shallow to deep, prevents dark color from altering look.
The viscosity of print paste is a very important technological parameter, viscosity required value ± 10cps within be suitable, viscosity is on the low side adds magma, and the higher adding citric acid of viscosity, until viscosity is up to standard.Viscosity is relevant with the salt content in pH value and dyestuff, before often kind of reactive monoazo dyestuffs uses, should test suitable thickener amount, and the thickener that dark needs are more usually, because the dyestuff of high concentration can make viscosity reduce.
When mill base is added in midway, do not change bucket and directly add mill base with funnel, prevent bubble from entering in pipe.After midway is shut down, again must check whether dyestuff lamp is all opened before start, prevent the situation not turning on the printing of dyestuff lamp from occurring.
C, vapour steaming colour fixing
The carpet of having printed and dyed to be put to the saturated vapor steam box of 90-100 DEG C vapour steaming colour fixing 5 ~ 6 minutes.
D, cleaning, oven dry
Carpet decatize completed is cooled to 60-80 DEG C, cold wash, hot water wash, and vacuum is washed dry, then dries, and bake out temperature is 120-140 DEG C.
E, brush blanket, sanction blanket, lock seaming
After carpet goes out machine, cut out blanket, lock seaming personnel will in time with large hairbrush combing blanket face, eliminate washing impression, after stablizing a few minutes, take away dry, cutting edge, lock seaming.It is straight that cutting edge requires, can not have curve.Specification is wanted in lock seaming, and the end of a thread will be subdued, and can not expose blanket face.Finished product blanket will be put neatly, can bundling rolling, but not collapsible.Want timely site clearing health after cutting out blanket, prevent carpet pile, loose hair diffusion.
The technique of the best of the present invention is comprise following technological process:
Pre-steaming → spray printing → steam fixation → cleaning → oven dry → brush blanket → cutting edge → lock seaming;
A, pre-steaming (pre-wet)
The nylon carpet will carrying out stamp was put in steaming box, 100 DEG C of saturated vapor process 3 minutes.
B, stamp
In the water measured, add thickener, vigorous stirring is to even.Separately add each 2 grams of frost mist remover, froth breaking bleeding agent, stir, adjustment thickener total amount is 1000 milliliters.Dyestuff is dissolved in the hot water completely, is cooled to room temperature, evenly join in quantitative thickener under fast stirring, with citric acid or glacial acetic acid adjusting viscosity for 200cps(pH=5.5).
C, vapour steaming colour fixing
The carpet of having printed and dyed to be put to the saturated vapor steam box of 95 DEG C vapour steaming colour fixing 5.5 minutes.
D, cleaning, oven dry
Carpet decatize completed is cooled to 70 DEG C, cold wash, hot water wash, and vacuum is washed dry, then dries, and bake out temperature is 130 DEG C.
E, brush blanket, sanction blanket, lock seaming
After carpet goes out machine, cut out blanket, lock seaming personnel will in time with large hairbrush combing blanket face, eliminate washing impression, after stablizing a few minutes, take away dry, cutting edge, lock seaming.It is straight that cutting edge requires, can not have curve.Specification is wanted in lock seaming, and the end of a thread will be subdued, and can not expose blanket face.Finished product blanket will be put neatly, can bundling rolling, but not collapsible.Want timely site clearing health after cutting out blanket, prevent carpet pile, loose hair diffusion.
The present invention has the following advantages:
(1) polyamide fibre color printing carpet of the present invention has all advantages of nylon carpet concurrently, and ABRASION RESISTANCE, resilience are good, and COLOR FASTNESS is high, and energy fire-retardant, antistatic, Anti-moth-eating, waterproof, oil-stain-preventing etc. are the high-grade carpets of a excellent performance.
(2) greatest feature of color printing carpet that prepared by technique of the present invention perfectly prints border, exactly likes woven effect, and bright in colour bright and clear, minimum stopping production can produce the highest flexibility interval time.Blockage can be produced and spell width carpet, trade mark blanket, automobile blanket, in front of the door blanket, elevator blanket, cartoon blanket, bath rug and lobby carpet etc.
Detailed description of the invention
For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art should understand, described embodiment is only help to understand the present invention, should not be considered as concrete restriction of the present invention.
Embodiment one
A printing technology for color printing nylon carpet, comprises following technological process:
Pre-steaming → spray printing → steam fixation → cleaning → oven dry → brush blanket → cutting edge → lock seaming;
A, pre-steaming (pre-wet)
The nylon carpet will carrying out stamp is put in steaming box, with saturated vapor process 2 minutes at 100 DEG C.
B, stamp
In the water measured, add thickener, vigorous stirring is to even.Separately add each 2 grams of frost mist remover, froth breaking bleeding agent, stir, adjustment thickener total amount is 1000 milliliters.Dyestuff is dissolved in the hot water completely, is cooled to room temperature, evenly join in quantitative thickener under fast stirring, with citric acid or glacial acetic acid adjusting viscosity for 190cps(pH=4.5).Color and luster order from shallow to deep, prevents dark color from altering look.
C, vapour steaming colour fixing
The carpet of having printed and dyed to be put to the saturated vapor steam box of 90 DEG C vapour steaming colour fixing 5 minutes.
D, cleaning, oven dry
Carpet decatize completed is cooled to 60 DEG C, cold wash, hot water wash, and vacuum is washed dry, then dries, and bake out temperature is 120 DEG C.
E, brush blanket, sanction blanket, lock seaming
After carpet goes out machine, cut out blanket, lock seaming personnel will in time with large hairbrush combing blanket face, eliminate washing impression, after stablizing a few minutes, take away dry, cutting edge, lock seaming.It is straight that cutting edge requires, can not have curve; Specification is wanted in lock seaming, and the end of a thread will be subdued, and can not expose blanket face.Finished product blanket will be put neatly, can bundling rolling, but not collapsible.; Want timely site clearing health after blanket, prevent carpet pile, loose hair diffusion.
Embodiment two
A printing technology for color printing nylon carpet, comprises following technological process:
Pre-steaming → spray printing → steam fixation → cleaning → oven dry → brush blanket → cutting edge → lock seaming;
A, pre-steaming (pre-wet)
The nylon carpet will carrying out stamp is put in steaming box, with saturated vapor process 4 minutes at 100 DEG C.
B, stamp
In the water measured, add thickener, vigorous stirring is to even.Separately add each 2 grams of frost mist remover, froth breaking bleeding agent, stir, adjustment thickener total amount is 1000 milliliters.Dyestuff is dissolved in the hot water completely, is cooled to room temperature, evenly join in quantitative thickener under fast stirring, with citric acid or glacial acetic acid adjusting viscosity for 210cps(pH=6.5).
C, vapour steaming colour fixing
The carpet of having printed and dyed to be put to the saturated vapor steam box of 100 DEG C vapour steaming colour fixing 6 minutes.
D, cleaning, oven dry
Carpet decatize completed is cooled to 80 DEG C, cold wash, hot water wash, and vacuum is washed dry, then dries, and bake out temperature is 140 DEG C.
E, brush blanket, sanction blanket, lock seaming
After carpet goes out machine, cut out blanket, lock seaming personnel will in time with large hairbrush combing blanket face, eliminate washing impression, after stablizing a few minutes, take away dry, cutting edge, lock seaming.It is straight that cutting edge requires, can not have curve.Specification is wanted in lock seaming, and the end of a thread will be subdued, and can not expose blanket face.Finished product blanket will be put neatly, can bundling rolling, but not collapsible.Want timely site clearing health after cutting out blanket, prevent carpet pile, loose hair diffusion.
Embodiment three
A printing technology for color printing nylon carpet, comprises following technological process:
Pre-steaming → spray printing → steam fixation → cleaning → oven dry → brush blanket → cutting edge → lock seaming;
A, pre-steaming (pre-wet)
The nylon carpet will carrying out stamp was put in steaming box, 100 DEG C of saturated vapor process 3 minutes.
B, stamp
In the water measured, add thickener, vigorous stirring is to even.Separately add each 2 grams of frost mist remover, froth breaking bleeding agent, stir, adjustment thickener total amount is 1000 milliliters.Dyestuff is dissolved in the hot water completely, is cooled to room temperature, evenly join in quantitative thickener under fast stirring, with citric acid or glacial acetic acid adjusting viscosity for 200cps(pH=5.5).
C, vapour steaming colour fixing
The carpet of having printed and dyed to be put to the saturated vapor steam box of 95 DEG C vapour steaming colour fixing 5.5 minutes.
D, cleaning, oven dry
Carpet decatize completed is cooled to 70 DEG C, cold wash, hot water wash, and vacuum is washed dry, then dries, and bake out temperature is 130 DEG C.
E, brush blanket, sanction blanket, lock seaming
After carpet goes out machine, cut out blanket, lock seaming personnel will in time with large hairbrush combing blanket face, eliminate washing impression, after stablizing a few minutes, take away dry, cutting edge, lock seaming.It is straight that cutting edge requires, can not have curve.Specification is wanted in lock seaming, and the end of a thread will be subdued, and can not expose blanket face.Finished product blanket will be put neatly, can bundling rolling, but not collapsible.Want timely site clearing health after cutting out blanket, prevent carpet pile, loose hair diffusion.
Applicant states, the present invention illustrates detailed process equipment and process flow process of the present invention by above-described embodiment, but the present invention is not limited to above-mentioned detailed process equipment and process flow process, namely do not mean that the present invention must rely on above-mentioned detailed process equipment and process flow process and could implement.Person of ordinary skill in the field should understand, any improvement in the present invention, to equivalence replacement and the interpolation of auxiliary element, the concrete way choice etc. of each raw material of product of the present invention, all drops within protection scope of the present invention and open scope.
Claims (1)
1. a printing technology for color printing nylon carpet, comprises following technological process:
Pre-steaming → spray printing → steam fixation → cleaning → oven dry → brush blanket → cutting edge → lock seaming; Wherein
A, pre-steaming (pre-wet)
The nylon carpet will carrying out stamp is put in steaming box, at 100 DEG C of saturated vapor process 2-4 minute;
B, stamp
In the water measured, add thickener, vigorous stirring is to even; Separately add each 2 grams of frost mist remover, froth breaking bleeding agent, stir, adjustment thickener total amount is 1000 milliliters; Dyestuff is dissolved in the hot water completely, is cooled to room temperature, evenly join in quantitative thickener under fast stirring, with citric acid or glacial acetic acid adjusting viscosity for 190-210cps(pH=4.5 ~ 6.5); Color and luster order from shallow to deep, prevents dark color from altering look;
C, vapour steaming colour fixing
The carpet of having printed and dyed to be put to the saturated vapor steam box of 90-100 DEG C vapour steaming colour fixing 5 ~ 6 minutes;
D, cleaning, oven dry
Carpet decatize completed is cooled to 60-80 DEG C, cold wash, hot water wash, and vacuum is washed dry, then dries, and bake out temperature is 120-140 DEG C;
E, brush blanket, sanction blanket, lock seaming
After carpet goes out machine, cut out blanket, lock seaming personnel will in time with large hairbrush combing blanket face, eliminate washing impression, after stablizing a few minutes, take away dry, cutting edge, lock seaming; It is straight that cutting edge requires, can not have curve; Specification is wanted in lock seaming, and the end of a thread will be subdued, and can not expose blanket face; Finished product blanket will be put neatly, can bundling rolling, but not collapsible; Want timely site clearing health after cutting out blanket, prevent carpet pile, loose hair diffusion.
Priority Applications (1)
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CN201310287600.6A CN104278571A (en) | 2013-07-09 | 2013-07-09 | Printing technology for color-printing polyamide carpet |
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CN201310287600.6A CN104278571A (en) | 2013-07-09 | 2013-07-09 | Printing technology for color-printing polyamide carpet |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107034703A (en) * | 2017-05-17 | 2017-08-11 | 杭州宏鹰数码科技有限公司 | A kind of nylon carpet high-definition digital stamp Non-water washing technique |
CN107354783A (en) * | 2017-07-28 | 2017-11-17 | 阳信诺瑞织品有限公司 | A kind of ink-jet printed technique of outdoor carpet |
CN107385979A (en) * | 2017-07-28 | 2017-11-24 | 阳信诺瑞织品有限公司 | A kind of ink-jet printed technique of corn yarn carpet |
CN109082915A (en) * | 2018-06-28 | 2018-12-25 | 阳信诺瑞织品有限公司 | A kind of mao of ink-jet printed technique of Buddhist nun's fiber carpel 3D high-definition digital |
CN112471869A (en) * | 2020-11-19 | 2021-03-12 | 江苏明德玩具股份有限公司 | Domestic double-sided environment-friendly spliced ground mat |
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2013
- 2013-07-09 CN CN201310287600.6A patent/CN104278571A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107034703A (en) * | 2017-05-17 | 2017-08-11 | 杭州宏鹰数码科技有限公司 | A kind of nylon carpet high-definition digital stamp Non-water washing technique |
CN107354783A (en) * | 2017-07-28 | 2017-11-17 | 阳信诺瑞织品有限公司 | A kind of ink-jet printed technique of outdoor carpet |
CN107385979A (en) * | 2017-07-28 | 2017-11-24 | 阳信诺瑞织品有限公司 | A kind of ink-jet printed technique of corn yarn carpet |
CN107385979B (en) * | 2017-07-28 | 2021-04-09 | 阳信诺瑞织品有限公司 | Corn yarn carpet ink-jet printing process |
CN109082915A (en) * | 2018-06-28 | 2018-12-25 | 阳信诺瑞织品有限公司 | A kind of mao of ink-jet printed technique of Buddhist nun's fiber carpel 3D high-definition digital |
CN109082915B (en) * | 2018-06-28 | 2021-04-02 | 阳信诺瑞织品有限公司 | 3D high-definition digital ink-jet printing process for wool fiber carpet |
CN112471869A (en) * | 2020-11-19 | 2021-03-12 | 江苏明德玩具股份有限公司 | Domestic double-sided environment-friendly spliced ground mat |
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Application publication date: 20150114 |