CN104278428A - Integrally-formed thick seamless ninth pants and manufacturing method thereof - Google Patents
Integrally-formed thick seamless ninth pants and manufacturing method thereof Download PDFInfo
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- CN104278428A CN104278428A CN201310287169.5A CN201310287169A CN104278428A CN 104278428 A CN104278428 A CN 104278428A CN 201310287169 A CN201310287169 A CN 201310287169A CN 104278428 A CN104278428 A CN 104278428A
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- Prior art keywords
- needle
- bar
- jacquard
- coil
- trousers
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
- D04B21/207—Wearing apparel or garment blanks
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B11/00—Hosiery; Panti-hose
- A41B11/14—Panti-hose; Body-stockings
- A41B11/143—Panti-hose made of two separated stockings
- A41B11/146—Panti-hose made of two separated stockings connected at the waistband
Abstract
The invention relates to integrally-formed thick seamless ninth pants and a manufacturing method of the integrally-formed thick seamless ninth pants. The ninth pants are integrally woven on a two-needle bar Raschel warp knitting machine. The ninth pants are composed of a front cloth part and a rear cloth part which are connected through the seam joint technology, and the cloth cover texture of the ninth pants is a three-needle tricot stitch. The ninth pants are attractive, elegant, comfortable and capable of keeping warmth, meanwhile, due to the fact that no seam exists, the defect that the seam of traditional integrally-formed ninth pants is split due to silk run is overcome, and the wearability of the ninth pants is further improved.
Description
Technical field
The present invention relates to a kind of nine points of panty hoses, particularly relate to the seamless nine points of trousers of a kind of one-body molded thicker.
Background technology
Panty hose hugs the clothes of waist to foot's trunk.The knitting panty hose produced at present both at home and abroad, is first woven by hosiery machine, and two stockings leg after braiding are spelled crotch and made or add crotch and make and form, therefore knitting panty hose all has one or more than one sewing line.That is, in general panty hose, trousers and socks adopt different cored silks, different weaves, the joining place between trousers and socks, have an obvious boundary, can find out trousers and socks at a glance.Although this panty hose possesses plurality of advantages, shortcoming is: (1) wears inharmonious, does not have the sensation of integration, wears when comparing tight-fitting clothes particularly outward, and the profile of sewing line will show especially out, extremely unbecoming; (2) the easy running of seam crossing, causes seam crossing cut; (3) for pursuing firmly, the weave of panty hose is overstocked, not only wears tight, uncomfortable, and very sultry; (4) technological process of production of panty hose is long, efficiency is low.
And along with the improvement of living condition, the requirement of people to underwear is also more and more higher.Many women liked to be beautiful while pursuing clothing wear merely in the past, more focus on comfortable and attractive in appearance, therefore, be badly in need of a kind of integrated, without any seam, trousers and socks are like nature itself, indivisible integrated panty hose, thus accomplish that overall panty hose is flawless, the more outstanding distinctive vigorous and graceful stature of women.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide nine points of trousers that a kind of integrated thicker is seamless, these nine points of trousers are elegant in appearance, cloth cover is closely warming, simultaneously owing to there is not any seam, avoid the defect of the shaping panty hose seam crossing of traditional non-integral cut because of running, further increase the wear of panty hose.
The present invention solves the problems of the technologies described above adopted technical scheme:
One-body molded thicker is seamless nine points of trousers, these nine points of trousers are formed by double-needle bed raschel warp knitting machine integrated woven, are divided into front pieces of cloth and rear fabric panel, and described front pieces of cloth and rear fabric panel are coupled together by parting joining technique on parting bonding station.
The advantage of this technical scheme is that nine points of trousers after having woven do not have seam completely, and whole piece nine points of trousers are one-body molded, elegant in appearance, and wearer feels more comfortable.
Preferably, in the braiding process of these nine points of trousers, the jacquard needle at parting bonding station of the Jacquard sley bar of front needle-bar, offset when front needle-bar weaves first coil, the pin position of the coil of this formation is originally caused or not coil, then when the Jacquard sley bar of front needle-bar swings to rear needle-bar there is skew and form a coil at rear needle-bar in this jacquard needle, there is skew when swinging back front needle-bar again to cause the pin position across a pin forms coil, finally pendulum does not still form coil by the way to get there of elementary organization to not offseting during rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset when front needle-bar weaves first coil and does not still form coil by the way to get there of elementary organization, then when after, the Jacquard sley bar of needle-bar swings to rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset and still forms a coil by the way to get there of elementary organization, pendulum forms to there is skew during front needle-bar the coil being positioned at front needle-bar again, there is skew when finally putting needle-bar after the meeting to cause the pin position of the coil of this formation originally or not coil, thus complete a point stitch bond.
Preferably, the front pieces of cloth of these nine points of trousers are identical with the pin number of rear fabric panel, and fabric structure is also identical.
Preferably, the cloth cover of these nine points of trousers is organized as three pin warp plain stitch, and this three pins warp plain stitch is the thick tissue utilizing jacquard needle migration technology to thicken whole piece nine points of trousers cloth covers formation.
The advantage of this technical scheme is to adopt the elementary organization relative to Liang Zhen warp plain stitch, and the cloth cover that three pin warp plain stitch are formed is comparatively closely abundant, weaves the nine points of trousers thermal properties obtained good.
Preferably, in the braiding process of these nine points of trousers, utilize the skew of jacquard needle, when two pins are woven into even number line on the basis of flat elementary organization, all jacquard needles on Jacquard sley bar all offset a pin lopping and form the fabric of braiding three pin warp plain stitch.
Preferably, the thick ankle screw socket organizing Structure composing nine points of trousers of alternate setting that the thin tissue adopting Liang Zhen warp plain stitch to be formed in the ankle position of these nine points of trousers and three pin warp plain stitch are formed.
The advantage of this technical scheme is, utilizes jacquard needle migration technology on the ankle screw socket being positioned at the naked position of pin, achieve thickness two kinds and organizes alternate setting to weave, add elasticity and the shrinkage of screw socket, play the effect narrowing screw socket.
Preferably, when weaving ankle screw socket, the position of thin tissue is formed on described thick tissue the right, the jacquard needle weaving yarn does not herein offset when braiding first line, do not offset at needle back when its braiding second line, and skew occurs when Jacquard sley bar moves on to before pin can form double fabric, simultaneously on two adjacent knitting needles, pad yarn, thus avoid dropped stitch.
The advantage of this technical scheme is, has filled up the vacancy of dropped stitch position by utilizing double fabric, in the phenomenon that fabric broken yarn can not occur or breaks.
Preferably, the front and back pieces of cloth realizing crotch by arranging jacquard needle in the skew of the waist abdomen crotch bottom opposite position of the present invention's nine points of trousers are connected.
One-body molded thicker is seamless steps on manufacture method with nine points of trousers, and nine points of described trousers adopt double-needle bed raschel warp knitting machine integrated wovens to form, and be divided into front pieces of cloth and rear fabric panel, these nine points of trousers also have ankle screw socket, and this manufacture method comprises following aspect:
(1) arrange the elementary organization of warp knitting machine Jacquard sley bar, the pad yarn number of front needle-bar Jacquard sley bar is 10-11/12-11//(21), and the pad yarn number of rear needle-bar Jacquard sley bar is 11-12/11-10//(22);
(2) in elementary organization's braiding process, controlling jacquard needle skew when being woven into even number line causes the coil of this even number line reach three pins than coil multispan needle gage of first line thus knit out three pin warp plain stitch, and this three pins warp plain stitch is the thick tissue being compared to elementary organization;
(3) when weaving the ankle screw socket of panty hose, utilizing the skew of jacquard needle to realize, thick tissue is alternate with thin tissue weaves;
(4) when weaving parting bonding station, the concrete pin position of parting bonding station controls the skew of the front and back jacquard needle of this position simultaneously to realize point stitch bond of front pieces of cloth and rear fabric panel;
(5) when weaving waist abdomen crotch bottom position, point stitch bond of pieces of cloth and rear fabric panel before utilizing the skew of jacquard needle to realize.
Preferably, the braiding order of these nine points of trousers is carried out from the bottom to top, and the tubular fabric of two legs separated that namely taken up one's knitting by ankle screw socket position, until waist abdomen crotch bottom position, then weaves a complete crotch tubular fabric and terminate.
Preferably, in the step of the ankle screw socket of braiding nine points of trousers, set some needle knitting three pin warp plain stitch and some needle knitting Liang Zhen warp plain stitch, back and forth alternately be woven into predetermined height, when thick tissue the right braiding thin tissue, the jacquard needle weaving yarn does not herein offset when braiding first line, does not offset at needle back when its braiding second line, and skew occurs when Jacquard sley bar moves on to before pin can form double fabric, simultaneously on two adjacent knitting needles, pad yarn.
Preferably, in the step of braiding parting bonding station, the jacquard needle at parting bonding station of the Jacquard sley bar of front needle-bar, offset when front needle-bar weaves first coil, the pin position of the coil of this formation is originally caused or not coil, then when the Jacquard sley bar of front needle-bar swings to rear needle-bar there is skew and form a coil at rear needle-bar in this jacquard needle, there is skew when swinging back front needle-bar again to cause the pin position across a pin forms coil, finally pendulum does not still form coil by the way to get there of elementary organization to not offseting during rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset when front needle-bar weaves first coil and does not still form coil by the way to get there of elementary organization, then when after, the Jacquard sley bar of needle-bar swings to rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset and still forms a coil by the way to get there of elementary organization, pendulum forms to there is skew during front needle-bar the coil being positioned at front needle-bar again, there is skew when finally putting needle-bar after the meeting to cause the pin position of the coil of this formation originally or not coil, thus complete a point stitch bond.
Compared to the prior art the manufacture method of one-body molded thicker of the present invention is seamless nine points of trousers, has following characteristics and advantage:
(1) nine point of trousers is shaping by double-needle bed raschel warp knitting machine integrated woven, without any seam on nine points of trousers, meets attractive in appearance, generous esthetic requirement;
(2) have employed the parting joining technique of jacquard needle skew, nine points of trousers without any seam, thus avoid the defect of the shaping panty hose seam crossing of traditional non-integral cut because of running, thus further increase the wear of panty hose;
(3) have employed and more thicken three close pin warp plain stitch relative to cloth cover Liang Zhen warp plain stitch, there is good warming effect;
(4) the pin number needed for nine points of trousers can manufacture many pairs of nine points of trousers on a warp knitting machine simultaneously, and production technology is simple, and efficiency is high.
Accompanying drawing explanation
Fig. 1 is the front and back pieces of cloth tiling plane key diagram of the present invention's nine points of trousers, that is: from the tiling effects figure that parting bonding station on the left of nine points of trousers is cut off.
Fig. 2 is double rib warp loom cross section needle-bar used in the present invention and sley bar key diagram.
Fig. 3-1 is basic fabrics's tissue that front needle-bar Jacquard sley bar G1, G2 of machine used herein weaves, the schematic diagram of Ji Liang pin warp plain stitch.
Fig. 3-2 be front needle-bar Jacquard sley bar G1, G2 on the basis that Fig. 3-1 basic fabrics organizes when weaving even number line overall jacquard needle there is skew and form tissue across lopping on a pin pin position, the i.e. schematic diagram of three pin warp plain stitch.
Fig. 4-1 is basic fabrics's tissue that rear needle-bar Jacquard sley bar G3, G4 of machine used herein weaves, the schematic diagram of Ji Liang pin warp plain stitch.
Fig. 4-2 be rear needle-bar Jacquard sley bar G3, G4 on the basis that Fig. 4-1 basic fabrics organizes when weaving even number line overall jacquard needle there is skew and form tissue across lopping on a pin pin position, the i.e. schematic diagram of three pin warp plain stitch.
Fig. 5 is the key diagram of the edge point stitch bond knitting skill of pieces of cloth and rear fabric panel before the present invention nine points of trousers X.
Fig. 6 is the key diagram that before and after the jacquard needle of front needle-bar Jacquard sley bar G1, G2 realizes, pieces of cloth connect.
Fig. 7 is the key diagram that before and after the jacquard needle of rear needle-bar Jacquard sley bar G3, G4 realizes, pieces of cloth connect.
Fig. 8 is when in figured texture weave of the present invention, thick tissue the right runs into thin tissue × position on will there is the key diagram of dropped stitch situation.(front needle-bar)
Fig. 9 is the present invention's utilize the migration technology of a Ai Zhou (Piezo) jacquard needle to realize double fabric carries out mending-leakage braiding key diagram to the dropped stitch problem that Fig. 8 occurs.(front needle-bar)
Figure 10 is the facade key diagram of the nine points of trousers X weaving out according to braid method of the present invention.
Detailed description of the invention
In order to be described in more detail the present invention, be described with reference to the accompanying drawings.
Fig. 1 is the tiling figure cut off on the left of nine points of trousers of the present invention's nine points of trousers.Nine points of trousers X are divided into front pieces of cloth F and rear fabric panel B on the whole, are structurally made up of waist abdomen crotch D and leg T; The parting bonding station 1 of this front pieces of cloth F and rear fabric panel B on the right side of nine points of trousers and the parting bonding station 2 on the left of nine points of trousers couple together.The leg T of nine points of trousers X is made up of pieces of cloth F2 and right leg rear fabric panel B2 before pieces of cloth F1 before left leg and left leg rear fabric panel B1, right leg, before left leg, pieces of cloth F1 and left leg rear fabric panel B1 couples together at parting bonding station 3 place to form and is positioned at the tubular fabric of leg T, i.e. the left leg cylinder of Figure 10; Before right leg, pieces of cloth F2 and right leg rear fabric panel B2 couples together at parting bonding station 4 place to form and is positioned at the tubular fabric of leg T, i.e. the right leg cylinder of Figure 10.
Left leg cylinder is made up of pieces of cloth F1 before left leg and left leg rear fabric panel B1, and left leg cylinder on the right side of it, parting bonding station 3 and left side parting bonding station 2 couples together; Right leg cylinder is made up of pieces of cloth F2 before right leg and right leg rear fabric panel B2, right leg cylinder parting bonding station 4 and on the right side of it, parting bonding station 1 coupling together on the left of it.
And when being woven into waist abdomen crotch D, can be considered that the tubular fabric of two legs is combined into the tubular fabric of a waist abdomen crotch, therefore it need not continue a point stitch bond braiding in parting the bonding station 3 and 4 pin position of centre again from waist abdomen crotch bottom position 6, and only need continue the braiding making point stitch bond on edge parting bonding station 1 and 2.That is the front pieces of cloth of waist abdomen crotch are made up of F1 and F2 being positioned at D position, and rear fabric panel is made up of B1 and B2 being positioned at D position, and as Figure 10, the right side edge position of this tubular fabric D is 1, and left side edge position is 2.The present invention adopts double-needle bed raschel warp knitting machine M to weave.Fig. 2 is the double-needle bed raschel warp knitting machine cross-sectional view used in nine points of trousers weaving method involved by embodiment of the present invention, and it has the needle-bar that namely front needle-bar FN(weaves front pieces of cloth F) and rear needle-bar BN(namely weave the needle-bar of rear fabric panel B).
G1, G2 are combined into a Ai Zhou (Piezo) the Jacquard yarn guiding chase comb of the front needle-bar of a full plane No., and namely G1 is the Jacquard sley bar of one and half plane No., and G2 is the Jacquard sley bar of one and half plane No.;
G3, G4 are combined into a Ai Zhou (Piezo) the Jacquard yarn guiding chase comb of the rear needle-bar of a full plane No., and namely G3 is the Jacquard sley bar of one and half plane No., and G4 is the Jacquard sley bar of one and half plane No..
Each root jacquard needle on Jacquard sley bar all can artificially be controlled separately by machine technology, each root jacquard needle all can and only can offset a pin, stand in the angle of needle-bar before machine, front needle-bar jacquard needle can to left avertence one pin, and rear needle-bar jacquard needle can to right avertence one pin.
A Ai Zhou (Piezo) Jacquard sley bar G1, G2 and G3 of forward and backward needle-bar, G4 can again can in rear needle-bar lopping in front needle-bar lopping.
GB1 is the ground comb yarn guiding chase comb of front needle-bar, and GB2 is the ground comb yarn guiding chase comb of rear needle-bar, and ground comb sley bar is the sley bar of a full plane No., and its sley point is fixed and can not offset, and can only control overall pad yarn athletic performance according to pad yarn number.Front needle-bar ground sley bar GB1 only forms coil in front needle-bar, and rear needle-bar ground sley bar GB2 only forms coil in rear needle-bar.
S is the yarn by each yarn guiding chase comb sley point, the present invention use completely wear to yarn mode, namely often all have an independently one thread to pass every root sley point of yarn guiding chase comb.
Pieces of cloth F before front needle-bar braiding, rear needle-bar braiding rear fabric panel B, its parting bonding station 1,2,3,4 all forms coil by the jacquard needle skew of this position at forward and backward needle-bar to realize, and do not have yarn to be connected with the pin position outside cylinder, thus the tubular fabric that realization need not manually be sewed up.Before and after in the setting pin number of waist abdomen crotch bottom position 6 needle-bar all formed coil realize before and after pieces of cloth be connected, realize closing of crotch bottom and need not sew up the front and back pieces of cloth of artificial sewing.
Can set and change the fabric width pin number of the present invention's nine points of trousers in the present invention according to actual needs, such as, suppose that before and after machine, needle-bar has 2000 pins, and design front pieces of cloth F need 250 pins, rear fabric panel B needs nine points of trousers of 250 pins, and as Fig. 1, namely before and after it, pieces of cloth need 500 pins altogether, so this type once can weave 4 pairs of one-time formed nine points of trousers, namely produces 4 pairs of nine points of trousers as shown in Figure 1.
First braid method used to the present invention makes summary, as described in Fig. 3-1, Fig. 4-1:
We will carry out the setting of elementary organization's braiding to the Jacquard sley bar of used warp knitting machine, warp knitting is determine with pad yarn number, and the pad yarn number of front needle-bar Jacquard sley bar is: 10-11/12-11//(21); The pad yarn number of rear needle-bar Jacquard sley bar is: 11-12/11-10//(22), namely, when not controlling and changing the skew of any jacquard needle on Jacquard sley bar, this Jacquard sley bar all will carry out the motion of needle back traversing pad yarn lopping before pin according to the above-mentioned pad yarn number set.
When weaving according to above-mentioned elementary organization, as yarn 21-1 and yarn 22-1 forms identical fabric tissue, yarn 21-1 on front needle-bar Jacquard sley bar forms a coil when this sley bar puts front needle-bar FN, then pendulum is to unlooped during rear needle-bar BN, lopping on a pin of left neighbour when swinging back front needle-bar FN again, knit out like this be Liang Zhen warp plain stitch in tricot tissue and braiding formation two pin that moves in circles through plain cloth face.Yarn 22-1 on rear needle-bar Jacquard sley bar unlooped when first sley bar puts front needle-bar FN, coil is formed when swinging back rear needle-bar BN, pendulum is to unlooped during front needle-bar FN again, and lopping on the pin position of right neighbour when returning rear needle-bar BN, knits out the fabric tissue identical with 21-1 so equally.Fig. 4-1 is the fabric tissue of needle-bar after the angle of front needle-bar represents, so become to have revealed illusion effect conversely.
For realizing the thicker cloth cover fabric wanted required for the present invention, we utilize the migration technology of jacquard needle on Jacquard sley bar to realize the braiding of thick tissue, as shown in Fig. 3-2, Fig. 4-2, it organizes S1 and S2 to cause the coil of this even number line to reach three pins than coil multispan needle gage of first line by the skew of the control jacquard needle when weaving even number line, namely knits out three pin warp plain stitch in tricot tissue.This tissue is thicker than Liang Zhen warp plain stitch 21,22 more closely knit.Yarn S1-1 on front needle-bar Jacquard sley bar is identical with 21-1 when braiding first line, then it is still the same with 21-1 when this sley bar puts rear needle-bar, when getting back to front needle-bar owing to offseting a pin again on pin position originally, so again across lopping on the pin position of a pin, finally pendulum is to identical with 21-1 during rear needle-bar, therefore the fabric S1-1 knit out is longer than the underlap of 21-1 and many one, so fabric is thicker close.In like manner, the yarn S2-1 on rear needle-bar Jacquard sley bar also offsets a pin lopping again, so knit out the fabric of three pin warp plain stitch equally when weaving even number line on script 22-1 pin position.And be the cloth cover fabric making whole piece nine points of trousers all knit out thicker, so from the ankle screw socket position of nine points of trousers until weave the jacquard needle all controlled all Jacquard sley bars and skew all occurs realize three pins when braiding even number line and weave through flat technology.This three pin warp plain stitch fabrics across three needle knittings, thicker than Liang Zhen warp plain stitch close, more firm, will the warming nine points of trousers of thicker individual layer being more suitable for spring cool, dress in season on cool autumn days be knit out with the use of thicker yarn.
In sum, the present invention's nine points of trousers weave the elementary organization of forward and backward pieces of cloth F and B fabric by Jacquard sley bar G1, G2, G3, G4, and (front needle-bar is as Fig. 3-1, rear needle-bar is as Fig. 4-1), and nine points of trousers cloth covers of thicker three pin warp plain stitch (, as Fig. 3-2, rear needle-bar is as Fig. 4-2 for front needle-bar) are woven into by jacquard needle migration technology.Namely pieces of cloth F before needle-bar forms a piece before, rear needle-bar forms one piece of rear fabric panel B, for realizing knitting out tubular fabric simultaneously, just the knitting process of point stitch bond must be carried out to front and back pieces of cloth by two pieces of pieces of cloth are made into tubular fabric in front and back parting bonding station 1,2,3,4 yarn that utilizes the migration technology of jacquard needle to control this position.
The weave effect of these nine points of trousers as shown in Figure 10, is make according to people's lower part of the body leg shape, so have the tubular fabric in two legs portion and one to be positioned at the waist abdomen crotch tubular fabric of buttocks.
The present invention's nine points of trousers from the bottom to top, are namely taken up one's knitting by ankle screw socket position L, terminate until woven crotch tubular fabric.
The braid method of nine points of trousers of the present invention comprises the following steps:
First: whether each braiding line of each the root pin in a Ai Zhou (Piezo) the Jacquard sley bar that the present invention adopts can be controlled separately to offset, and its offset distance is a needle gage.
When there is not skew in jacquard needle, Jacquard sley bar G1, G2 and G3, G4 will still press its basic weave Ji Liang pin warp plain stitch, and (front needle-bar is as 21, rear needle-bar is as 22) weave, as needle-bar before the yarn 21-1(in Fig. 3-1), the yarn 22-1 in Fig. 4-1.But as previously mentioned, the present invention's nine points of trousers need braiding than two pins on request through flat thicker close fabric tissue, so utilize all jacquard needles of the migration technology of jacquard needle when two pins are woven into even number line on the basis of flat elementary organization on Jacquard sley bar all to offset a pin lopping and form the fabric of braiding three pin warp plain stitch (front needle-bar is as Fig. 3-2, rear needle-bar is as Fig. 4-2), so in fact three pin warp plain stitch is exactly the cloth cover fabric tissue of the present invention's nine points of trousers.
Utilize the migration technology of jacquard needle to realize thickness two kinds of Stitch Matchings at ankle screw socket position L to weave, namely needed for actual design, set some needle knitting three pins warp plain stitch (thick), some needle knitting Liang Zhen warp plain stitch (thin).Height and so forth set by alternate basis knits out the screw socket fabric being positioned at the present invention nine points of bottom of s trouser leg ankle positions.The braid method of three pin warp plain stitch (thick tissue) is as needle-bar before Fig. 3-2() and Fig. 4-2(after needle-bar) shown in, the braid method needle-bar as front in Fig. 3-1(of Liang Zhen warp plain stitch (thin tissue)) and Fig. 4-1 shown in (rear needle-bar).As mentioned above, Liang Zhen warp plain stitch is elementary organization's weave of braid method of the present invention, so directly braiding and need not control the skew of jacquard needle, and three pin warp plain stitch need the jacquard needle when weaving the even number line of elementary organization that skew lopping occurs.But can select only to use two of front and back needle-bar Jacquard sley bars due to the present invention's nine points of trousers and not make land used comb sley bar weave, so can occur when thick tissue the right meets thin tissue as in Fig. 8 × position occurs not having the yarn lopping of yarn pad and occurs dropped stitch situation, dropped stitch can cause the knitting needle needle latch of this pin position cannot open needle latch because not padding yarn lopping in ensuing braiding motion, and then cause later braiding cannot pad yarn lopping, cause the phenomenon such as broken yarn, fabric failure.For solving in Fig. 8 × the dropped stitch problem of position, as shown in Figure 9, the jacquard needle of braiding yarn 6s does not offset when braiding first line, by weave motion formation first coil of original setting, do not offset at needle back when its braiding second line and even number line, and there is skew when Jacquard sley bar moves on to before pin and can form double fabric, namely simultaneously on two adjacent knitting needles, pad yarn, so just can to mend in Fig. 8 × position on do not pad the problem that yarn causes dropped stitch.In addition, be thick tissue in parting bonding station 1,2,3,4 both sides of screw socket position L, its parting method of attachment is the same with the braid method in following step (4).
Second, the braiding of the front and back pieces of cloth stitching of waist abdomen crotch bottom position 6, be specially: front needle-bar Jacquard yarn guiding chase comb G1, skew is there is not and forms due coil in G2 when front needle-bar FN weaves first row, then there is skew formation coil when current needle-bar Jacquard sley bar puts rear needle-bar BN, there is skew when returning front needle-bar FN to cause forming a coil on the pin position of multispan one pin, there is not skew when arriving rear needle-bar BN again and do not form coil, so just complete a braiding circulation, and before achieving, rear fabric panel has yarn to be connected, see yarn 6F1 in Fig. 6.
Rear needle-bar Jacquard yarn guiding chase comb G3, G4 also do corresponding offset movement, skew is there is and causes this yarn to form coil at front pieces of cloth F in this sley bar when putting front needle-bar FN, do not occur when then swinging back rear needle-bar BN to offset the intrinsic coil of formation one, there is not skew when arriving front needle-bar FN again and do not form coil, there is skew when finally swinging back rear needle-bar BN on the pin position of multispan one pin, form coil and complete a braiding circulation, see yarn 7B1 in Fig. 7.
Utilize this technology set according to nine points of trousers actual design pin numbers and pin position and control the skew of its jacquard needle, the front and back pieces of cloth that just can realize waist abdomen crotch bottom position 6 are sewed up.At waist abdomen crotch bottom position 6, namely two leg cylinders need to the centre position of buttocks the connection setting some pins to weave front and back pieces of cloth, open the situation of crotch to prevent nine points of trousers.
3rd, between two legs of front and back pieces of cloth leg T and point stitch bond of the parting bonding station 1,2,3,4 of waist abdomen crotch D to form the tubular fabric of two legs and to be positioned at the braiding of a tubular fabric of waist abdomen crotch of buttocks.
Before and after pieces of cloth legs T two legs between and the braiding of parting bonding station 1,2,3,4 of waist abdomen crotch D, be specially: these parting bonding stations 1,2,3,4 are the parting bonding station of front and back pieces of cloth F, B, F1, B1, F2, B2, realized by parting joining technique and knit out the tubular fabric be separated with side yarn, namely forming independently tubular fabric.Such as the present invention nine points of trouser legs portion T are tubular fabrics of two independent separate, and two tubular fabrics merge into a large tubular fabric when being woven into waist abdomen crotch D, so parting bonding station 3,4 stops the braiding of front and back pieces of cloth point stitch bond when being woven into the bottom position 6 of waist abdomen crotch D, and parting bonding station 1,2 is until till the present invention's nine points of trousers have woven from ankle screw socket position L.
This parting joining technique is realized by the skew controlling the jacquard needle of this particular location, and specific implementation is as follows.For a tubular fabric (other tubular fabric weaves in like manner), needing the marginal position realizing tubular fabric, front and back pieces of cloth must engage and be separated with the yarn outside the cylinder of side, otherwise the cylinder formed has residual yarn connection, cause the imperfect even damaged of tubular fabric.The concrete pin position of this marginal position need the skew of the front and back jacquard needle simultaneously controlling this position could realize point stitch bond of front and back pieces of cloth.As shown in Figure 5, first, at the right marginal position of tubular fabric, this position jacquard needle of the Jacquard sley bar G2 of front needle-bar occurs when front needle-bar weaves first coil to offset and causes the pin position of the coil of this formation originally or not coil, then when this sley bar swings to rear needle-bar there is skew and form a coil at rear needle-bar in this jacquard needle, there is skew when swinging back front needle-bar again to cause the pin position across a pin forms coil, finally pendulum does not still form coil by the way to get there of elementary organization, as yarn 5F1 to not offseting during rear needle-bar; This position jacquard needle of the Jacquard sley bar G4 of rear needle-bar does not offset when front needle-bar weaves first coil and does not still form coil by the way to get there of elementary organization, then when this sley bar swings to rear needle-bar, this jacquard needle does not offset and still forms a coil by the way to get there of elementary organization, pendulum forms to there is skew during front needle-bar the coil being positioned at front needle-bar again, there is skew when finally putting needle-bar after the meeting to cause the pin position of the coil of this formation originally or not coil, as yarn 5B1.The front and back pieces of cloth so just achieving this pin position are connected and are separated with the yarn outside the cylinder of side, namely complete point stitch bond on the right of cylinder, and form basic consistent with the cloth covering weave effect of this position tissue.In like manner, also point stitch bond of pieces of cloth before and after realizing is needed on the left side of tubular fabric, this position jacquard needle of front needle-bar Jacquard sley bar G1 does not offset when braiding first line and still forms a coil by former elementary organization way to get there, when G1 puts rear needle-bar, this jacquard needle does not occur to offset and does not form coil, skew occurs when swinging back front needle-bar again causes coil originally not formed, finally to there is skew formation coil in pendulum during rear needle-bar, see yarn 5F2; Skew formation coil is there is in this position jacquard needle of rear needle-bar Jacquard sley bar G3 at front needle-bar, when swinging back rear needle-bar, skew occurring causes original coil not formed, pendulum does not still form coil by former elementary organization weave to there is not skew during front needle-bar again, when finally swinging back rear needle-bar, skew occurring causes this yarn forming coil across on the pin position of a pin, sees yarn 5B2.All tubular fabrics all carry out braiding according to actual design height by well-behaved stitch bond technology circulation and realize.
The application of all not mentioned comb sley bar of the ground to machine (front needle-bar GB1 and rear needle-bar GB2) in above-mentioned braid method, because the braiding of the present invention's nine points of trousers can only utilize the Jacquard sley bar of front and back needle-bar to complete when not making land used comb sley bar.Certainly in order to increase firmness and the thickness of nine points of trousers, we also can answer land used to comb sley bar, but ground comb sley bar can only use pillar stitch in tricot tissue or inlaid thread tissue.
Needed for nine points of trousers actual design sizes, in conjunction with factors such as yarn actual (real) thickness, tension force, one-body molded nine points of trousers of the SEWING SEQUENCE not having tradition nine points of trousers and the joint thread caused thereof can be woven by method of the present invention.
Protection scope of the present invention is not limited to above-mentioned embodiment, and obviously, those skilled in the art can carry out various change and distortion to the present invention and not depart from the scope of the present invention and spirit.If these are changed and distortion belongs in the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intentional comprises these changes and distortion.
Description of reference numerals list
F: front pieces of cloth;
B: rear fabric panel;
X: the present invention's nine points of trousers;
1: the anter formed by the jacquard needle of this position of G2, G4 and the connecting line of rear panel, be positioned at leg outer side position, the right side parting bonding station of two pieces of pieces of cloth namely;
2: the anter formed by the jacquard needle of this position of G1, G3 and the connecting line of rear panel, be positioned at leg outer side position, the left side parting bonding station of two pieces of pieces of cloth namely;
3: the anter formed by the jacquard needle of this position of G2, G4 and the connecting line of rear panel, be positioned at left inboard leg position;
4: the anter formed by the jacquard needle of this position of G1, G3 and the connecting line of rear panel, be positioned at right inboard leg position;
6: pieces of cloth connection bit before and after the waist abdomen crotch bottom being positioned at buttocks;
L: be positioned at nine points of trousers screw sockets that the effect of narrowing is worked in ankle position;
F1: the front pieces of cloth of left leg;
F2: the front pieces of cloth of right leg;
B2: the rear fabric panel of right leg;
B1: the rear fabric panel of left leg;
T: leg;
D: waist abdomen crotch;
21: two pins of front needle-bar Jacquard sley bar G1, G2 braiding are through flat basic organizational structure;
21-1: two pins that front needle-bar Jacquard sley bar G1, G2 weave are through the yarn of flat elementary organization;
22: two pins of rear needle-bar Jacquard sley bar G3, G4 braiding are through flat basic organizational structure;
22-1: two pins that rear needle-bar Jacquard sley bar G3, G4 weave are through the yarn of flat elementary organization;
S1: three pins of front needle-bar Jacquard sley bar G1, G2 braiding are through flat basic organizational structure;
S1-1: three pins that front needle-bar Jacquard sley bar G1, G2 weave are through the yarn of flat elementary organization;
S2: three pins of rear needle-bar Jacquard sley bar G3, G4 braiding are through flat basic organizational structure;
S2-1: three pins that rear needle-bar Jacquard sley bar G3, G4 weave are through the yarn of flat elementary organization;
5F1: on the right side of tubular fabric, parting bonding station is positioned at the jacquard needle braid method of front needle-bar Jacquard sley bar G2;
5B1: on the right side of tubular fabric, parting bonding station is positioned at the jacquard needle braid method of rear needle-bar Jacquard sley bar G4;
5F2: on the left of tubular fabric, parting bonding station is positioned at the jacquard needle braid method of front needle-bar Jacquard sley bar G1;
5B2: on the left of tubular fabric, parting bonding station is positioned at the jacquard needle braid method of rear needle-bar Jacquard sley bar G3;
6F1: front needle-bar Jacquard sley bar G1, G2 are not only at the braid method that front needle-bar weaves three pin warp plain stitch but also connects at the front and back pieces of cloth of rear needle-bar lopping.
7B1: rear needle-bar Jacquard sley bar G3, G4 are not only at the braid method that rear needle-bar weaves three pin warp plain stitch but also connects at the front and back pieces of cloth of front needle-bar lopping.
FN: front needle-bar and knitting needle;
BN: rear needle-bar and knitting needle;
M: two-needle bar band Jacquard sley bar Raschel looms device;
GB1: front needle-bar ground comb sley bar;
G1: the first half plane No. Jacquard sley bar in a front needle-bar Ai Zhou (Piezo) Jacquard sley bar;
G2: second half plane No. Jacquard sley bar in a front needle-bar Ai Zhou (Piezo) Jacquard sley bar;
G3: the first half plane No. Jacquard sley bar in a rear needle-bar Ai Zhou (Piezo) Jacquard sley bar;
G4: second half plane No. Jacquard sley bar in a rear needle-bar Ai Zhou (Piezo) Jacquard sley bar;
GB2: rear needle-bar ground comb sley bar;
S: yarn;
6S: yarn.
Claims (11)
1. the seamless nine points of trousers of one-body molded thicker, these nine points of trousers integrated woven on double-needle bed raschel warp knitting machine forms, be divided into front pieces of cloth (F) and rear fabric panel (B), it is characterized in that: described front pieces of cloth (F) and rear fabric panel (B) seamlessly couple together at the upper parting joining technique that adopts of parting bonding station (1,2,3,4).
2. nine points of trousers as claimed in claim 1, it is characterized in that: the jacquard needle at parting bonding station of the Jacquard sley bar of front needle-bar, offset when front needle-bar weaves first coil, the pin position of the coil of this formation is originally caused or not coil, then when the Jacquard sley bar of front needle-bar swings to rear needle-bar there is skew and form a coil at rear needle-bar in this jacquard needle, there is skew when swinging back front needle-bar again to cause the pin position across a pin forms coil, finally pendulum does not still form coil by the way to get there of elementary organization to not offseting during rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset when front needle-bar weaves first coil and does not still form coil by the way to get there of elementary organization, then when after, the Jacquard sley bar of needle-bar swings to rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset and still forms a coil by the way to get there of elementary organization, pendulum forms to there is skew during front needle-bar the coil being positioned at front needle-bar again, there is skew when finally putting needle-bar after the meeting to cause the pin position of the coil of this formation originally or not coil, thus complete a point stitch bond.
3. nine points of trousers as claimed in claim 1, is characterized in that: described front pieces of cloth (F) are identical with the pin number of rear fabric panel (B), and fabric structure is also identical.
4. nine points of trousers as claimed in claim 1, is characterized in that: the cloth cover of these nine points of trousers is organized as three pin warp plain stitch, and this three pins warp plain stitch is the thick tissue utilizing jacquard needle migration technology to thicken whole piece nine points of trousers cloth covers formation.
5. nine points of trousers as claimed in claim 4, it is characterized in that: the skew utilizing jacquard needle, when two pins are woven into even number line on the basis of flat elementary organization, all jacquard needles on Jacquard sley bar all offset a pin lopping and form the fabric of braiding three pin warp plain stitch.
6. nine points of trousers as claimed in claim 1, is characterized in that: the thick ankle screw socket (L) organizing these nine points of trousers of Structure composing of alternate setting that the thin tissue adopting Liang Zhen warp plain stitch to be formed in the ankle position of these nine points of trousers and three pin warp plain stitch are formed.
7. nine points of trousers as claimed in claim 6, it is characterized in that: when weaving ankle screw socket (L), the position of thin tissue is formed on described thick tissue the right, the jacquard needle weaving yarn does not herein offset when braiding first line, do not offset at needle back when its braiding second line, and skew occurs when Jacquard sley bar moves on to before pin can form double fabric, simultaneously on two adjacent knitting needles, pad yarn, thus avoid dropped stitch.
8. the manufacture method of the seamless nine points of trousers of one-body molded thicker, nine points of described trousers adopt double-needle bed raschel warp knitting machine integrated woven to form, be divided into front pieces of cloth (F) and rear fabric panel (B), these nine points of trousers also have ankle screw socket (L), it is characterized in that following aspect:
(1) arrange the elementary organization of warp knitting machine Jacquard sley bar, the pad yarn number of front needle-bar Jacquard sley bar is 10-11/12-11//(21), and the pad yarn number of rear needle-bar Jacquard sley bar is 11-12/11-10//(22);
(2) in elementary organization's braiding process, controlling jacquard needle skew when being woven into even number line causes the coil of this even number line reach three pins than coil multispan needle gage of first line thus knit out three pin warp plain stitch, and this three pins warp plain stitch is the thick tissue being compared to elementary organization;
(3) when the ankle screw socket of braiding nine points of trousers, utilizing the skew of jacquard needle to realize, thick tissue is alternate with thin tissue weaves;
(4) when weaving parting bonding station (1,2,3,4), the concrete pin position of parting bonding station controls the skew of the front and back jacquard needle of this position simultaneously to realize point stitch bond of front pieces of cloth (F) and rear fabric panel (B);
(5) when weaving waist abdomen crotch bottom position (6), point stitch bond of pieces of cloth (F) and rear fabric panel (B) before utilizing the skew of jacquard needle to realize.
9. manufacture method as claimed in claim 8, it is characterized in that: its braiding order is carried out from the bottom to top, namely taken up one's knitting by ankle screw socket (L) tubular fabric of two legs separated, until waist abdomen crotch bottom position (6), then weaves a complete crotch tubular fabric and terminate.
10. manufacture method as claimed in claim 8, it is characterized in that: in the step of the ankle screw socket of braiding panty hose, set some needle knitting three pin warp plain stitch and some needle knitting Liang Zhen warp plain stitch, back and forth alternately be woven into predetermined height, when thick tissue the right braiding thin tissue, the jacquard needle weaving yarn does not herein offset when braiding first line, do not offset at needle back when its braiding second line, and skew occurs when Jacquard sley bar moves on to before pin can form double fabric, simultaneously on two adjacent knitting needles, pad yarn.
11. manufacture methods as claimed in claim 8, it is characterized in that: in the step of braiding parting bonding station, the jacquard needle at parting bonding station of the Jacquard sley bar of front needle-bar, offset when front needle-bar weaves first coil, the pin position of the coil of this formation is originally caused or not coil, then when the Jacquard sley bar of front needle-bar swings to rear needle-bar there is skew and form a coil at rear needle-bar in this jacquard needle, there is skew when swinging back front needle-bar again to cause the pin position across a pin forms coil, finally pendulum does not still form coil by the way to get there of elementary organization to not offseting during rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset when front needle-bar weaves first coil and does not still form coil by the way to get there of elementary organization, then when after, the Jacquard sley bar of needle-bar swings to rear needle-bar, the jacquard needle at parting bonding station of the Jacquard sley bar of rear needle-bar does not offset and still forms a coil by the way to get there of elementary organization, pendulum forms to there is skew during front needle-bar the coil being positioned at front needle-bar again, there is skew when finally putting needle-bar after the meeting to cause the pin position of the coil of this formation originally or not coil, thus complete a point stitch bond.
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| CN201310287169.5A CN104278428B (en) | 2013-07-09 | 2013-07-09 | One-body molded thicker is seamless nine points of trousers and manufacture method thereof |
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| CN201310287169.5A CN104278428B (en) | 2013-07-09 | 2013-07-09 | One-body molded thicker is seamless nine points of trousers and manufacture method thereof |
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| US4122555A (en) * | 1977-06-27 | 1978-10-31 | Alamance Industries, Inc. | Panty hose with crotch insert and method |
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| CN101545175A (en) * | 2009-04-01 | 2009-09-30 | 江南大学 | A warp knitting method for double-color jacquard seamless fabric |
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| JP2010222743A (en) * | 2009-03-24 | 2010-10-07 | Seiren Co Ltd | Tubular knit fabric and method for producing the same |
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| CN102742942A (en) * | 2012-07-16 | 2012-10-24 | 高要市红雨伞服饰有限公司 | Integrally formed ultra-thin seamless pantyhose and manufacture method thereof |
| CN102783717A (en) * | 2012-07-16 | 2012-11-21 | 高要市红雨伞服饰有限公司 | Integrated seamless pantyhose and manufacturing method thereof |
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4122555A (en) * | 1977-06-27 | 1978-10-31 | Alamance Industries, Inc. | Panty hose with crotch insert and method |
| CN101487164A (en) * | 2009-02-14 | 2009-07-22 | 江南大学 | Knitting method for warp-knitting jacquard seamless fabric |
| JP2010196185A (en) * | 2009-02-23 | 2010-09-09 | Nippon Mayer Ltd | Partially sewn three-dimensionally knitted shorts and method for producing the same |
| JP2010222743A (en) * | 2009-03-24 | 2010-10-07 | Seiren Co Ltd | Tubular knit fabric and method for producing the same |
| CN101545175A (en) * | 2009-04-01 | 2009-09-30 | 江南大学 | A warp knitting method for double-color jacquard seamless fabric |
| CN102517789A (en) * | 2011-12-30 | 2012-06-27 | 王敏其 | Weaving method for seamless non-snagging warp-knitted panty stockings |
| CN102742942A (en) * | 2012-07-16 | 2012-10-24 | 高要市红雨伞服饰有限公司 | Integrally formed ultra-thin seamless pantyhose and manufacture method thereof |
| CN102783717A (en) * | 2012-07-16 | 2012-11-21 | 高要市红雨伞服饰有限公司 | Integrated seamless pantyhose and manufacturing method thereof |
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| CN104278428B (en) | 2016-10-05 |
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