CN104278361A - Composite sea-island fiber and preparation method thereof - Google Patents

Composite sea-island fiber and preparation method thereof Download PDF

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Publication number
CN104278361A
CN104278361A CN201410582850.7A CN201410582850A CN104278361A CN 104278361 A CN104278361 A CN 104278361A CN 201410582850 A CN201410582850 A CN 201410582850A CN 104278361 A CN104278361 A CN 104278361A
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polyamide
island
preparation
composite fiber
type composite
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CN201410582850.7A
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Chinese (zh)
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付丽红
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Qilu University of Technology
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Qilu University of Technology
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Abstract

The invention relates to a novel composite sea-island fiber and a preparation method thereof. According to the raw material components, a composition comprises a protein, wherein the weight percentage of the protein to the composition is 0.1-30 percent, and a weight ratio of polyamide to a vinyl polymer is (1-10):1. The preparation method comprises the following steps: mixing the composition and performing melt spinning under specific conditions, performing in-situ degradation and modification on the polymer by utilizing the protein, thereby obtaining the composite sea-island fiber with excellent performance of the protein. The composite sea-island fiber disclosed by the invention is controllable in fineness, protein content and performance. The preparation process is simple and easy to operate, solvents and coagulating liquid are not needed, the whole process is free of liquid waste and pollution-free, the utilization rate of the material is high, particularly the protein retention rate is high, the production cost is low, and mass production is easily realized. The composite fiber is high in activity, easy to color and good in sanitation properties and can be used for producing high-emulation leather, and micro fiber base fabrics can be treated by using the dry/wet dyeing and finishing technology of leather, so that the processing technology of the high-emulation leather is simplified.

Description

A kind of island-in-sea type composite fiber and preparation method thereof
Technical field
The present invention relates to a kind of island-in-sea type composite fiber and preparation method thereof.
Background technology
Islands-in-sea type fibre has indefinite Dao Heding island composite fibre two kinds, and current indefinite island composite fibre commonly uses polyamide section and polyethylene melting blending, forms indefinite island composite fibre, then under certain condition, by sea component organic solvent extraction, forms island phase.Because island only has single component polyamide mutually, performance is single, and polyamide backbone structure and composition are simple, and only contain carboxyl and amino at molecule chain end, unprotected side chain, thus the dyeing of polyamide fiber is deeply not irregular, and Color is poor, and sanitation performance is bad.Compared with having the collagenous fibres of different side-chain structure, its performance differs greatly, and collagen is typical polyampholyte, and natural leather is the space network woven by collagenous fiber bundle.
Superfine fiber chemical leather take superfine polyamide fiber as matrix, polyurethane forms for elastomer composite, for making comfortable, health and the excellent high artificial leather microfiber synthetic leather of tinctorial property, mainly chemistry or physical modification are carried out, to increase its active group to superfine fibre or super fine base cloth at present.With the super fine base cloth of 15% sulfur acid pretreatment, polyamide fiber is hydrolyzed, then with collagen-modified, dye-uptake and COLOR FASTNESS can be increased (see " functional material " 2014,45) sanitation performance (patent CN201310647565.4) of superfine fiber chemical leather, is improved.But this method is owing to being process super fine base cloth, the consumption of acid is large, intensity is high, operation easier is large, the difficult control of degree for the treatment of, technique is loaded down with trivial details, and a large amount of high-concentration waste acid solutions and the useless treatment fluid containing crosslinking agent in production process, can be produced, especially the retention of collagen is low, and the collagen content in modified fibre is little, wayward; And spread multiple with pre-processed collagenous fiber network and island superfluorescent fiber, the Ji Bu with three-dimensional structure is made again through highly dense water thorn, also the performance (CN201310748154.4) such as ventilative of base cloth can be improved, and the utilization rate of collagenous fibres is high, content is controlled, but the weak point of this method is, must previously prepared collagenous fiber network, the not only skewness of collagenous fibres in base cloth, and collagenous fibres and islands-in-sea type fibre also just simple physical doping.
Summary of the invention
Single for existing island-in-sea type composite fiber island phase component, stock-dye weak effect, sanitation performance are bad, and the existing performance for improving islands-in-sea type fibre, and the deficiency existing for processing method before and after the base molding with cloth adopted.The invention provides a kind of novel island-in-sea type composite fiber, namely collagen is utilized directly to carry out modification to the fiber before super fine leather base molding with cloth, the island of island-in-sea type composite fiber is made to have the characteristic of collagen and polyamide two kinds of components mutually, combine the respective advantage of bi-component, thus the production being conducive to super fine leather adopts dry/wet dyeing and finishing process technology of leather, simplify the production process of high imitation leather, its performance is removed from office closer to natural leather.
Meanwhile, this invention additionally provides the preparation method of this novel island-in-sea type composite fiber, utilizes collagen ira situ degradation polymer-modified, and melting directly spins standby island-in-sea type composite fiber.
A kind of novel island-in-sea type composite fiber, raw material components is as follows:
A kind of composition, wherein protein-contg percentage by weight is 0.1% ~ 30%,
The mass ratio of polyamide and vinyl polymer is 1 ~ 10:1;
Described albumen is the degradation product being selected from collagen or collagen, and the degradation product of described collagen is selected from collagen peptide or gelatin;
Described a kind of composition is the mixture containing albumen, polyamide and vinyl polymer, and wherein the mass ratio of polyamide and vinyl polymer is 1 ~ 10:0 ~ 1.
Described polyamide is selected from polyamide-6 or polyamide-66, preferential polyamide-6; Described vinyl monomer is selected from polyethylene or polystyrene, preferably polyethylene.
The novel island-in-sea type composite fiber of one of the present invention, select a kind of suitable albumen to do modifier (as collagen or its degradation product), a kind of polyamide (as polyamide-6 or polyamide-66) of modification, or the composite fibre of a kind of polyamide of modification and vinyl polymer (as polyethylene or polystyrene).
The preparation method of a kind of novel island-in-sea type composite fiber of the present invention, comprises the following steps:
(1) mixed with vinyl polymer by polyamide, the mass ratio of polyamide and vinyl polymer is 1 ~ 10:1;
(2) joined by albumen in step (1), the percentage by weight of albumen and composition is 0.1% ~ 30%;
(3) by the composition of step (2), join in melt spinning machine, melt spinning at 150-300 DEG C;
(4) by gained spinning, solidifying by cooling in wind, oil, reel, dry, obtain island-in-sea type composite fiber product.
Preferably, described polyamide is selected from polyamide-6 or polyamide-66.
Preferably, described vinyl polymer is selected from polyethylene.
Described collagen or the degradation product of collagen, extract by Animal Skin, bone and Leather Solid Waste; Preferably, the degradation product of collagen is selected from collagen peptide or gelatin.
Described composition, be the mixture wherein containing albumen, polyamide and vinyl polymer, being at room temperature the particle of solid, is molten state under specified temp; Wherein the mass ratio of polyamide and vinyl polymer is 1 ~ 10:1.
Described composition, can be after polyamide mixes with albumen, then mix with vinyl polymer.
Described mixing can be the mixing of molten state or the particle mixing of solid.
Preferably, the spinning temperature in step (3) is 170 DEG C ~ 290 DEG C.
As the one in the albumen collagen of modifier or the catabolite (collagen peptide or gelatin) of collagen, they derive from Animal Skin, bone and Leather Solid Waste.By the composition containing albumen 0.1% ~ 30%, under specified conditions and set point of temperature, melt spinning.
For ensureing the island-in-sea type composite fiber obtaining suitable modification, wherein the mass ratio of polyamide and vinyl polymer is preferably 1:1.With the catabolite of collagen, especially derive from the collagen degradation thing of Leather Solid Waste, the island-in-sea type composite fiber that cost compare is low can be obtained.
Island-in-sea type composite fiber prepared by the present invention, when line density is 35-70dtex, its ultimate strength can reach 30-40CN, elongation at break 80-300%.And the protein content of this composite fibre, fibre fineness, intensity and percentage elongation, can be regulated and controled according to actual needs.The preparation technology of composite fibre is simple, is easy to operation; Do not need solvent and solidification liquid, whole process is without waste liquid, pollution-free, and the utilization rate of material is high, and production cost is low, is suitable for quantizing to produce; This composite fibre also according to different requirement, can be selected reagent material and the equipment of different brackets, makes gained island-in-sea type composite fiber can be applicable to the purposes of different field.
The island-in-sea type composite fiber that the present invention utilizes collagen-modified polymer to prepare, island component has the feature of collagen and polyamide two component, and the activity of composite fibre is high, and easy coloring, sanitation performance are good.The production of high imitation leather can be made, adopt dry/wet dyeing and finishing process technology of leather to process super fine base cloth, thus greatly simplify the machining process of high imitation leather.Employing collagen ira situ degradation is polymer-modified, melting directly spins standby island-in-sea type composite fiber, and the utilization rate of collagen and polymer is high, and the collagen content in island-in-sea type composite fiber is high, and the performance of composite fibre is easy to regulation and control.
Detailed description of the invention
Below by embodiment, the present invention is specifically described; what be necessary to herein means out is following instance; only be used to further illustrate the present invention; can not be interpreted as limiting the scope of the invention, the person skilled in the art in this field can make some nonessential improvement and adjustment according to the invention described above content to the present invention.
embodiment 1
Composition of raw materials: collagen 15g, 27g polyamide-6, polyethylene 25g;
27g polyamide-6 and polyethylene 25g are mixed, at 100-250 DEG C under melting, adds 15g collagen, melt temperature 260-280 DEG C;
By gained spinning, solidifying by cooling in wind, oil, reel, dry, obtain island-in-sea type composite fiber product.
embodiment 2
Composition of raw materials: gelatin 10g, 38g polyamide-6, polyethylene 12g;
10g gelatin is joined in 38g polyamide-6 mix, add polyethylene 12g and mix, after at 190-270 DEG C melt spinning;
By gained spinning, solidifying by cooling in wind, oil, reel, dry, obtain island-in-sea type composite fiber product.
embodiment 3
Composition of raw materials: gelatin 0.5g, 32g polyamide-66, polyethylene 18g;
0.5g gelatin, 32g polyamide-66 and polyethylene 18g are mixed, melt spinning at 170-290 DEG C;
By gained spinning, solidifying by cooling in wind, oil, reel, dry, obtain island-in-sea type composite fiber product.
embodiment 4
Composition of raw materials: collagen peptide 15g, 300g polyamide-6, polyethylene 200g;
By 15g collagen peptide, join in the polyethylene of 300g polyamide-6 and 200g, after mixing, melt spinning at 100-280 DEG C;
By gained spinning, solidifying by cooling in wind, oil, reel, dry, obtain island-in-sea type composite fiber product.
embodiment 5
Composition of raw materials: gelatin 15g, 255g polyamide-6, polyethylene 245;
Gelatin 15g is joined in 255g polyamide-6, melting at 120-250 DEG C, in melting process, add polyethylene 245g, melt spinning at 255-280 DEG C;
By gained spinning, solidifying by cooling in wind, oil, reel, dry, obtain island-in-sea type composite fiber product.

Claims (8)

1. a novel island-in-sea type composite fiber, is characterized in that, raw material components is as follows:
A kind of composition, wherein protein-contg percentage by weight is 0.1% ~ 30%,
The mass ratio of polyamide and vinyl polymer is 1 ~ 10:1;
Described albumen is selected from the degradation product of collagen or collagen, and described collagen degradation thing is selected from collagen peptide or gelatin.
2. a preparation method for novel island-in-sea type composite fiber as claimed in claim 1, it is characterized in that, step is as follows:
(1) mixed with vinyl polymer by polyamide, the mass ratio of polyamide and vinyl polymer is 1 ~ 10:1;
(2) joined by albumen in step (1), the percentage by weight of albumen and composition is 0.1% ~ 30%;
(3) by the composition of step (2), join in melt spinning machine, melt spinning at 150-300 DEG C;
(4) by gained spinning, solidifying by cooling in wind, oil, reel, dry, obtain island-in-sea type composite fiber product.
3. the preparation method of a kind of novel island-in-sea type composite fiber as claimed in claim 2, it is characterized in that, described polyamide is selected from polyamide-6 or polyamide-66.
4. the preparation method of a kind of novel island-in-sea type composite fiber as claimed in claim 2, is characterized in that, the composition described in step (2), wherein containing albumen, is at room temperature the particle of solid, and heating is lower is molten state.
5. the preparation method of a kind of novel island-in-sea type composite fiber as claimed in claim 2, is characterized in that, the composition described in step (2), can be after polyamide mixes with albumen, then mix with vinyl polymer.
6. the preparation method of a kind of novel island-in-sea type composite fiber as claimed in claim 2, is characterized in that, described vinyl polymer is polyethylene.
7. the preparation method of a kind of novel island-in-sea type composite fiber as claimed in claim 2, is characterized in that, described mixing can be the mixing of molten state or the particle mixing of solid.
8. the preparation method of a kind of novel island-in-sea type composite fiber as claimed in claim 2, is characterized in that, the spinning temperature in step (3) is 180-290 DEG C.
CN201410582850.7A 2014-10-28 2014-10-28 Composite sea-island fiber and preparation method thereof Pending CN104278361A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107164970A (en) * 2017-06-15 2017-09-15 泉州众信超纤科技股份有限公司 Collagen is combined treasured island matte micro fiber leather and its preparation technology

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005042250A (en) * 2003-07-23 2005-02-17 Kuraray Co Ltd Leather-like sheet and method for producing the same
CN101333693A (en) * 2008-08-05 2008-12-31 无锡双象超纤材料股份有限公司 Superfine denier polyamide short fibre and producing method thereof
CN102071495A (en) * 2010-07-28 2011-05-25 烟台万华超纤股份有限公司 Figured sea-island super-fine fiber, and preparation method thereof and synthetic leather preparing process method using same
CN102168321A (en) * 2011-04-09 2011-08-31 禾欣可乐丽超纤皮(嘉兴)有限公司 Sea-island type composite fiber manufacture method
CN102561052A (en) * 2012-01-15 2012-07-11 山东同大海岛新材料股份有限公司 Method for producing superfine fiber synthetic leather
CN103572403A (en) * 2012-08-07 2014-02-12 香港理工大学 Composite fibers of polypeptide and chemical fibers and preparation method of composite fibers

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005042250A (en) * 2003-07-23 2005-02-17 Kuraray Co Ltd Leather-like sheet and method for producing the same
CN101333693A (en) * 2008-08-05 2008-12-31 无锡双象超纤材料股份有限公司 Superfine denier polyamide short fibre and producing method thereof
CN102071495A (en) * 2010-07-28 2011-05-25 烟台万华超纤股份有限公司 Figured sea-island super-fine fiber, and preparation method thereof and synthetic leather preparing process method using same
CN102168321A (en) * 2011-04-09 2011-08-31 禾欣可乐丽超纤皮(嘉兴)有限公司 Sea-island type composite fiber manufacture method
CN102561052A (en) * 2012-01-15 2012-07-11 山东同大海岛新材料股份有限公司 Method for producing superfine fiber synthetic leather
CN103572403A (en) * 2012-08-07 2014-02-12 香港理工大学 Composite fibers of polypeptide and chemical fibers and preparation method of composite fibers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107164970A (en) * 2017-06-15 2017-09-15 泉州众信超纤科技股份有限公司 Collagen is combined treasured island matte micro fiber leather and its preparation technology

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