CN104264122B - Clamp for coating tapered surfaces of valve seats - Google Patents
Clamp for coating tapered surfaces of valve seats Download PDFInfo
- Publication number
- CN104264122B CN104264122B CN201410461960.8A CN201410461960A CN104264122B CN 104264122 B CN104264122 B CN 104264122B CN 201410461960 A CN201410461960 A CN 201410461960A CN 104264122 B CN104264122 B CN 104264122B
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- CN
- China
- Prior art keywords
- fixture
- vertical shaft
- valve seat
- conical surface
- coating
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
- C23C14/505—Substrate holders for rotation of the substrates
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemically Coating (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a clamp for coating tapered surfaces of valve seats. The clamp comprises a rotatable main shaft and an indexing rotary device arranged at the top end of the main shaft, wherein a plurality of combined clamp bodies which can rotate are uniformly arranged at the top end of the indexing rotary device along the circumferential direction, and each combined clamp body comprises a vertical shaft which can rotate and a cylindrical carbon-plated mounting frame sleeved on the periphery of the vertical shaft. A plurality of hanger bodies are uniformly arranged on each carbon-plated mounting frame along the circumferential direction, each hanger body comprises a strip-like base body, and a plurality of clamp holes for placing workpieces to be processed are uniformly arranged on each strip-like base body. After the structure is adopted, each combined clamp body can rotate, coating operation can be performed on all the workpieces to be processed on all the hanger bodies in the combined clamp body, the revolution of the main shaft can complete the coating switching operation in each combined clamp body, and the coating operation can be automatically performed on the tapered surfaces of 2000-3000 valve seats by clamping once, so that the production efficiency is high.
Description
Technical field
The present invention relates to one of valve seat conical surface coating processes auxiliary device, particularly one kind are used for the valve seat conical surface
The fixture of coating.
Background technology
Valve module be reach state four, state five discharge Common Rail Electronic Control Fuel Injection System in fuel injector important spare part.Due to
Its machining accuracy is high, needs special process and processing unit (plant).
At present, in valve seat conical surface coating processes, there is following deficiency:
1., after clamped one time, coating processing can only be carried out to 1 or several valve seat, processing quantity is few, automaticity
Low, low production efficiency is it is difficult to meet needed for production.
2. the valve seat conical surface only needs area to carry out coating processing, but in existing coating processes, due to putting
Put the fixture of valve seat built on the sand or the reason such as blow-by, usually make the surface being not required to carry out coating processing, be also attached to part
Coating, thus leading to the generation of defective products, percent defective is high.
For this reason, our company's united organization person skilled, carry out the tackling key problem of this product key processing technique, and designed
Manufacture local and plate charcoal fixture.
Content of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, and provides a kind of clamped one time quantity
Many, high degree of automation and the fixture for valve seat conical surface coating that coating location is accurate, qualification rate is high.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
A kind of fixture for valve seat conical surface coating, including revolvable main shaft and the indexing being fixedly installed on main shaft top
Slewing equipment, the top circumference of indexing slewing equipment is evenly arranged with the built-up jig body of several energy rotations, each combination
Clamp body all includes the vertical shaft of energy rotation and is set in vertical shaft periphery and can install with the plating carbon of the cylinder of vertical shaft rotating
Frame；Wherein, every vertical shaft is all paralleled with main shaft, and the circumference of each plating carbon installing rack is evenly arranged with several hanger bodies,
Each hanger body all includes the strip matrix being fixedly connected with plating carbon installing rack, and each strip matrix is evenly arranged with several
For placing the fixture hole of workpiece to be processed.
Each described hanger body is with described plating carbon installing rack and is detachably connected, and each described hanger body also includes arranging
Cover plate outside strip matrix, each cover plate is provided with several punched out corresponding with fixture hole site.
Each described fixture hole particularly of hanging is interconnected, after workpiece to be processed is put into, the fixture hole that is interconnected
Inside can form the cavity volume of vacuum.
Each described plating carbon installing rack all includes being set in the sleeve of vertical shaft periphery and is fixedly installed on sleeve upper and lower ends
Autorotation disk, each autorotation disk is all detachably connected with vertical shaft, and each hanger body is all fixedly connected with autorotation disk and sleeve.
Described built-up jig body has 6, and vertical shaft has 6, and the distance between every vertical shaft and main shaft are all equal.
It is evenly arranged with 16 hanger bodies in the circumference of each described plating carbon installing rack.
It is evenly arranged with 25 fixture holes on each specific strip matrix of described extension.
After the present invention adopts said structure, each combinations thereof clamp body rotation, institute in this built-up jig body can be made
There are all workpieces to be processed hung particularly to carry out coating operation, the revolution of main shaft, can complete between each built-up jig body
Coating switches operation, so that the fixture of the application, after clamped one time, can automatically carry out 2000-3000 part work to be processed
The coating operation of part (i.e. the valve seat conical surface), high degree of automation, production efficiency is also greatly improved.In addition, above-mentioned cover plate clamps work
The design of part, both ensure that simple operation during clamping workpiece, increased clamping quantity, can guarantee that workpiece to be processed is not required to again
The sealing at plating carbon coating position, so that coating location is accurately, passing rate of processing is high.Further, above-mentioned fixture in the hole portion is true
Empty sealing setting, and the setting of autorotation disk, are ensureing sealing property, while making coating location accurate, are alleviating fixture again
Deadweight.
Brief description
Fig. 1 is a kind of overall main structure diagram for valve seat conical surface coated fixture of the present invention；
Fig. 2 is the overall overlooking the structure diagram being used for valve seat conical surface coated fixture in Fig. 1；
Fig. 3 is the structural representation of each built-up jig body；
Fig. 4 is the structural representation of strip matrix；
Fig. 5 be in Fig. 4 strip matrix along the sectional view of a-a；
Fig. 6 is the structural representation of cover plate.
Wherein have: 1. main shaft；2. index slewing equipment；3. vertical shaft；4. plate carbon installing rack；5. autorotation disk；6. hanger body；7.
Strip matrix；8. fixture hole；9. cover plate；10. punched out；11. sleeves；12. bases.
Specific embodiment
The present invention is further detailed explanation with concrete better embodiment below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of fixture for valve seat conical surface coating, including revolvable main shaft 1 be fixedly installed on master
The indexing slewing equipment 2 on axle 1 top.Main shaft 1 is preferably fixed on the base 12 of built-in motor, and indexing slewing equipment 2 can be
Many indexing reversing frames, six decile reversing frames as shown in Figure 1 or index rotary disk one more.
The built-up jig body of several energy rotations is evenly arranged with the top circumference of indexing slewing equipment 2.As Fig. 1 institute
Show, the top of six supports of six decile reversing frames is respectively provided with a built-up jig body, has 6 built-up jigs altogether
Body.
As shown in Figures 2 and 3, each built-up jig body all includes the vertical shaft 3 of energy rotation and is set in vertical shaft 3 periphery
And the plating carbon installing rack 4 of the cylinder that can rotate with vertical shaft 3.Wherein, every vertical shaft 3 is all paralleled with main shaft 1, every vertical shaft 3
All equal with the distance between main shaft 1.So, during coating processing, can guarantee that the frequency of rotation or revolution is consistent, coating uniform
Adhesion performance of property and coating etc. also all can be guaranteed.
Each plates and is evenly arranged with several hanger bodies 6 in the circumference of carbon installing rack 4, preferably 16.Each hanger body 6
Preferably be and be detachably connected with plating carbon installing rack 4, so can facilitate the clamping of workpiece to be processed (i.e. the valve seat conical surface, similarly hereinafter) with
Dismounting, coating processing when, can first workpiece to be processed be put in each hanger body 6, then by hanger body 6 successively with plating carbon installing rack
4 are installed, and improve the working (machining) efficiency of coating.
As shown in Fig. 3, Fig. 4 and Fig. 5, each hanger body 6 all includes the strip matrix 7 being fixedly connected with plating carbon installing rack 4
With the cover plate 9 being arranged at strip matrix 7 outside.Wherein, each strip matrix 7 is evenly arranged with several be used for placing to be added
The fixture hole 8 of work workpiece, is preferably provided with 25 fixture holes 8.As shown in fig. 6, several and folder are provided with each cover plate 9
The corresponding punched out 10 in tool hole 8 position.During clamping, first several workpieces to be processed are put in corresponding fixture hole 8, then
Clamped using cover plate 9 and seal.This cover plate 9 clamps the design of workpiece, both ensure that simple operation performance during clamping workpiece,
Increased clamping quantity, can guarantee that workpiece to be processed is not required to plate the sealing at carbon coating position again, so that coating location is accurately,
Passing rate of processing is high.
In addition, the fixture hole 8 on each above-mentioned hanger body 6 is preferably homogeneously intercommunicated, after workpiece to be processed is put into, mutually
The cavity volume of vacuum can be formed inside the fixture hole 8 of connection.During clamping, can first processing workpiece be put in corresponding fixture hole 8 simultaneously
Clamped with cover plate 9, unification afterwards carries out vacuum pumping with vacuum extractor, thus it is possible, on the one hand, further ensuring hanger body 6
Sealing it is therefore prevented that be not required to coating plate carbon position by by mistake coating so that coating location is accurately, fraction defective reduces.Another
Aspect, makes the weight reduction of hanger body 6, easy to setup.
Further, as shown in figure 3, each above-mentioned plating carbon installing rack 4 all includes being set in the sleeve 11 of vertical shaft 3 periphery and consolidates
Surely it is arranged at the autorotation disk 5 of sleeve 11 upper and lower ends, each autorotation disk 5 is all detachably connected with vertical shaft 3, each hanger body 6 is equal
It is fixedly connected with autorotation disk 5 and sleeve 11.Due to there being gap between sleeve 11 and vertical shaft 3, only upper and lower two autorotation disks 5 and vertical shaft
3 are fixedly connected, thus alleviating the deadweight of plating carbon installing rack 4, namely the deadweight alleviating the application fixture.
In addition, being the cleannes ensureing fixture intracavity and workpiece to be processed, the application fixture is all using 304 stainless steels
Make.
When the application fixture uses, need first to carry out clamping to workpiece to be processed, the application once being capable of clamping 2000-3000
Part workpiece to be processed.After the completion of clamping, each built-up jig body presses set angle rotation, so as to make positioned at this built-up jig body
All workpieces to be processed on interior all hanger bodies 6 carry out coating operation.After a built-up jig body completes coating operation, main
Axle 1 is pressed set angle and is revolved round the sun once, switches to another one built-up jig body, then the rotation of built-up jig body and main shaft 1 revolve round the sun
Circulate successively, thus completing the coating operation of each built-up jig body.
Claims (6)
1. a kind of fixture for valve seat conical surface coating it is characterised in that: include revolvable main shaft (1) and be fixedly installed on master
The indexing slewing equipment (2) on axle (1) top, the top circumference of indexing slewing equipment (2) is evenly arranged with several can rotation
Built-up jig body, each built-up jig body all includes one can the vertical shaft (3) of rotation and be set in vertical shaft (3) periphery and can be with
Plating carbon installing rack (4) of the cylinder of vertical shaft (3) rotation；Wherein, every vertical shaft (3) is all paralleled with main shaft (1), and each plates carbon
Several hanger bodies (6) are evenly arranged with the circumference of installing rack (4), each hanger body (6) all includes and plating carbon installing rack (4)
The strip matrix (7) connecting, each strip matrix (7) is evenly arranged with several for the fixture hole placing workpiece to be processed
(8)；Each described hanger body (6) is with described plating carbon installing rack (4) and is detachably connected, and each described hanger body (6) is also wrapped
Include the cover plate (9) being arranged at outside strip matrix (7), each cover plate (9) is provided with several and fixture hole (8) position phase
Corresponding punched out (10).
2. the fixture for valve seat conical surface coating according to claim 1 it is characterised in that: each described hanger body (6)
On fixture hole (8) be interconnected, after workpiece to be processed is put into, inside the fixture hole (8) that is interconnected, vacuum can be formed
Cavity volume.
3. the fixture for valve seat conical surface coating according to claim 1 and 2 it is characterised in that: each described plating carbon peace
Shelve (4) and all include being set in the sleeve (11) of vertical shaft (3) periphery and the autorotation disk being fixedly installed on sleeve (11) upper and lower ends
(5), each autorotation disk (5) is all detachably connected with vertical shaft (3), and each hanger body (6) is all solid with autorotation disk (5) and sleeve (11)
Fixed connection.
4. the fixture for valve seat conical surface coating according to claim 1 it is characterised in that: described built-up jig body has 6
Individual, vertical shaft (3) has 6, and the distance between every vertical shaft (6) and main shaft (1) are all equal.
5. the fixture for valve seat conical surface coating according to claim 1 or 4 it is characterised in that: each described plating carbon peace
16 hanger bodies (6) are evenly arranged with the circumference shelving (4).
6. the fixture for valve seat conical surface coating according to claim 5 it is characterised in that: each described hanger body (6)
Strip matrix (7) on be evenly arranged with 25 fixture holes (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410461960.8A CN104264122B (en) | 2014-09-12 | 2014-09-12 | Clamp for coating tapered surfaces of valve seats |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410461960.8A CN104264122B (en) | 2014-09-12 | 2014-09-12 | Clamp for coating tapered surfaces of valve seats |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104264122A CN104264122A (en) | 2015-01-07 |
| CN104264122B true CN104264122B (en) | 2017-02-01 |
Family
ID=52155692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410461960.8A Active CN104264122B (en) | 2014-09-12 | 2014-09-12 | Clamp for coating tapered surfaces of valve seats |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104264122B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105586577B (en) * | 2015-12-21 | 2019-02-15 | 上海应用技术学院 | A kind of flexible rotating workbench preparing PVD coating for cutter |
| CN107794506A (en) * | 2016-08-30 | 2018-03-13 | 科森科技东台有限公司 | Vacuum coating tool for mobile fingerprint ring |
| CN106244993B (en) * | 2016-09-13 | 2019-10-11 | 宇龙计算机通信科技(深圳)有限公司 | A kind of vacuum plating pivoted frame and vacuum coating equipment |
| CN109652782A (en) * | 2019-01-28 | 2019-04-19 | 杭州东兴电讯材料有限公司 | A kind of valve pocket plated film special fixture |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1152765A (en) * | 1995-12-20 | 1997-06-25 | 三信精密株式会社 | Method and device for coating diamond-like carbon on heads and head drums of video cassette recorder |
| CN201148463Y (en) * | 2008-01-09 | 2008-11-12 | 金梁 | Clamp for performing vacuum coating and spray painting for lock body |
| CN204198845U (en) * | 2014-09-12 | 2015-03-11 | 南通星维油泵油嘴有限公司 | A kind of fixture for valve seat conical surface coating |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0925574A (en) * | 1995-07-07 | 1997-01-28 | Nissin Electric Co Ltd | Base body holder |
-
2014
- 2014-09-12 CN CN201410461960.8A patent/CN104264122B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1152765A (en) * | 1995-12-20 | 1997-06-25 | 三信精密株式会社 | Method and device for coating diamond-like carbon on heads and head drums of video cassette recorder |
| CN201148463Y (en) * | 2008-01-09 | 2008-11-12 | 金梁 | Clamp for performing vacuum coating and spray painting for lock body |
| CN204198845U (en) * | 2014-09-12 | 2015-03-11 | 南通星维油泵油嘴有限公司 | A kind of fixture for valve seat conical surface coating |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104264122A (en) | 2015-01-07 |
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