CN104260014B - The casting tool fixture that a kind of energy automated exchanged cutter puts in place - Google Patents
The casting tool fixture that a kind of energy automated exchanged cutter puts in place Download PDFInfo
- Publication number
- CN104260014B CN104260014B CN201410491621.4A CN201410491621A CN104260014B CN 104260014 B CN104260014 B CN 104260014B CN 201410491621 A CN201410491621 A CN 201410491621A CN 104260014 B CN104260014 B CN 104260014B
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- Prior art keywords
- casting tool
- place
- sleeve
- puts
- height
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/002—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
- B23Q17/005—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders by measuring a force, a pressure or a deformation
Abstract
The invention discloses the casting tool fixture that a kind of energy automated exchanged cutter puts in place, comprise base plate and corner oil cylinder, the periphery, bottom of corner oil cylinder is set with the sleeve that highly can be elevated, the periphery of sleeve is evenly provided with several locating pieces, an axially extending bore be connected with tracheae is provided with in each locating piece, every root tracheae is provided with the pressure sensor be connected with PLC, and the top of corner oil cylinder is provided with the auto lock handle be connected with PLC; The height of sleeve is less than the height of locating piece.After adopting said structure, above-mentioned pressure sensor can detect casting tool, and whether clamping puts in place, when detecting that foundry goods workpiece tool is not in place, sleeve raises casting tool jacking, rear decline, casting tool is made automatically to carry out coordinating with locating piece and install, till pressure sensor detection meets the requirements.Whole detection and adjustment process are and automatically complete, and do not need manual operation, install accurate positioning, production efficiency is high.
Description
Technical field
The present invention relates to auxiliary clamp during a kind of casting tool clamping, particularly a kind of can the casting tool fixture that puts in place of automated exchanged cutter.
Background technology
Casting tool has following several installation locate mode:
1. shoulder is fixed: the fixed form that through hole cage plate adopts.By the insert of bottom with boss, after press-in cage plate, by screw, movable mold support plate or top clamping plate and cage plate are being compressed.If insert is oversize, enhancing screw can also be set in centre.Usual circular-patch is all with boss in one week, and non-circular insert only needs setting unit boss, large insert two sides band boss, little insert one-side band boss.For circular and when having direction to require, also needing sets up defences ships and resell on another market to prevent from misplacing.This fixed form is generally applicable to the die casting that the comparatively dark or cavity of die cavity or narrow insert can not use screw fastening.
2. screw fastening: screw fastening is adopted to cylinder insert or the more shallow mould of die cavity, also can adopt screw fastening to the single-cavity die casting of non-cylindrical insert, now, insert and cage plate and be screw between cage plate and seat board and fix.And for deep-small hole, for the ease of processing, insert often adopts the insert composed structure of more than two pieces as shown in the figure.
3. shoulder and straight pin coordinate fastening: when insert is thiner and quantity is many, and processing boss difficulty is comparatively large, now only insert outside two are processed into boss, all little inserts are connected in series, more all inserts are pressed into cage plate together with straight pin.
But, whether clamping puts in place above-mentioned Set and Positioning, namely to tool locating datum level, whether clamping puts in place in foundry goods roughing standard face, main or detected by artificial use clearance gauge at present, judges that the frock of foundry goods puts in place situation with rough clearance gauge data and working experience.This mode also exists and detects the problems such as inconvenience, precision is low, limitation is comparatively large, automaticity is poor, limits the production efficiency of cast product.
Application number disclosed in 1 day February in 2012 is No. 201110230286.9 Chinese invention patents, its denomination of invention is " casting tool detection clamp and detection method thereof ", it comprises base plate, corner oil cylinder and benchmark boss, and benchmark boss is made up of the benchmark boss with alignment pin and the interior benchmark boss of through hole of establishing; Inside establish the below of the benchmark boss of through hole, by pipeline, pressure sensor is housed, this pressure sensor connects with microcomputer controller.Above-mentioned patent application, by monitoring the change of pressure in each pressure sensor, whether have gap, that is to say no being in place if can monitor corresponding benchmark boss.
Above-mentioned casting tool installs the detection fixture and frock that whether put in place, really provides convenience for operator and user, but, still there is following deficiency:
Namely 1. when finding that casting tool is installed not in place, when also pressure sensor institute detected pressures is less than setting value, microcomputer controller can only carry out early warning, can not adjust, and after still needing manually to have been removed by foundry goods, reapposes and locates adjustment, and then detection.Artificial location Adjusting accuracy is low, and generally all need multi-pass operation, regulation time is long, and efficiency is low.
2. in process; when corner oil cylinder occurs that clamping loosens; when pressure sensor institute detected pressures is less than setting value; microcomputer controller also can only carry out early warning; when scene does not have operating personnel, equipment will autostop, when scene is unattended or when repairing for a long time; this equipment also will stay cool always, and this will have a strong impact on the working (machining) efficiency of production.
3. bottom benchmark boss top or casting tool during the inner out-of-flatness of positioning chamber, directly foundry goods is removed the method put down again and position, be difficult to casting tool is in place, casting tool is generally needed to rotate, exchange the pairing order of casting tool inner chamber and benchmark boss, accurately location can be installed.Like this, will increase the labour intensity of operating personnel, production efficiency also will reduce.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, and provide a kind of and install that accurate positioning, automaticity are high, production efficiency is high can the casting tool fixture that puts in place of automated exchanged cutter.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
The casting tool fixture that a kind of energy automated exchanged cutter puts in place, comprise PLC, tracheae, base plate and be arranged at the corner oil cylinder at base plate center, the periphery, bottom of described corner oil cylinder is set with the sleeve that a height can be elevated, the periphery of sleeve is evenly provided with several locating pieces, an axially extending bore be connected with tracheae is provided with in each locating piece, tracheae described in every root is provided with the pressure sensor be connected with PLC, the top of described corner oil cylinder is provided with the auto lock handle be connected with PLC; The height of described sleeve is less than the height of locating piece.
The lift in height of described sleeve driven by the motor be arranged in base plate, and this motor is connected with PLC.
Described sleeve can make casting tool to be installed rotate vertically.
The height of described sleeve is 1/2nd of locating piece height.
The material of described sleeve is chromium steel.
The described lift in height stating sleeve driven by cylinder.
Described locating piece has 4 at least.
The bottom of described base plate is provided with several legs.
After the present invention adopts said structure, above-mentioned pressure sensor can detect casting tool, and whether clamping puts in place, when detecting that foundry goods workpiece tool is not in place, instruction auto lock handle is removed locking by PLC, sleeve raises after casting tool jacking certain displacement, again declines, and makes casting tool again automatically carry out coordinating with locating piece and install, auto lock handle is locked, till pressure sensor detection meets the requirements.Whole detection and adjustment process are and automatically complete, and do not need manual operation, install accurate positioning, automaticity is high, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the casting tool fixture that a kind of energy of the present invention automated exchanged cutter puts in place.
Wherein have: 1. base plate; 2. leg; 3. corner oil cylinder; 4. auto lock handle; 5.PLC; 6. sleeve; 7. locating piece; 8. tracheae; 9. pressure sensor; 10. axially extending bore; 11. motors.
Detailed description of the invention
For making the object of the embodiment of the present invention and technical scheme clearly, below in conjunction with the accompanying drawing of the embodiment of the present invention, the technical scheme of the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is a part of embodiment of the present invention, instead of whole embodiments.Based on described embodiments of the invention, the every other embodiment that those of ordinary skill in the art obtain under without the need to the prerequisite of creative work, all belongs to the scope of protection of the invention.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, and all terms used herein (comprising technical term and scientific terminology) have the meaning identical with the general understanding of the those of ordinary skill in field belonging to the present invention.Should also be understood that those terms defined in such as general dictionary should be understood to have the meaning consistent with the meaning in the context of prior art, unless and define as here, can not explain by idealized or too formal implication.
The implication of the "and/or" described in the present invention refers to respective individualism or both simultaneous situations include interior.
The implication of " inside and outside " described in the present invention refers to relative to equipment itself, in the direction of sensing equipment inside is, otherwise is outward.
When the implication of " left and right " described in the present invention refers to reader just to accompanying drawing, the left side of reader is a left side, and the right of reader is the right side.
The indirect connection that can be the direct connection between parts also can be by other parts between parts of the implication of " connection " described in the present invention.
Below in conjunction with accompanying drawing and concrete better embodiment, the present invention is further detailed explanation.
As shown in Figure 1, the casting tool fixture that a kind of energy automated exchanged cutter puts in place, comprise PLC5, tracheae 8, be arranged at the base plate 1 on several legs 2 and be arranged at the corner oil cylinder 3 at base plate 1 center, the periphery, bottom of described corner oil cylinder 3 is set with the sleeve 6 that a height can be elevated.The periphery of sleeve 6 is evenly provided with several locating pieces 7, is preferably 4.Be provided with an axially extending bore 10 be connected with tracheae 8 in each locating piece 7, tracheae 8 described in every root be provided with the pressure sensor 9 be connected with PLC5, the top of described corner oil cylinder 3 is provided with the auto lock handle 4 be connected with PLC5.
The height of above-mentioned sleeve 6 is less than the height of locating piece 7, and the height of preferred sleeve 6 is 1/2nd of locating piece 7 height.Like this, sleeve 6 will not affect the normal mounting of casting tool, and in addition, sleeve 6 also has one to be elevated space.
The lift in height of above-mentioned sleeve 6 has following several embodiment:
Embodiment one
The lift in height of above-mentioned sleeve 6 driven by the motor 11 be arranged in base plate 1, and this motor 11 is connected with PLC5.Motor 11 is connected by some pieces of arcs with bottom sleeve 6, is preferably 3 pieces.Arc can move up and down and carry out spacing to the axial displacement of sleeve 6 in base plate.Because motor 11 is connected with PLC5, therefore PLC5 can carry out setting to the lifting of sleeve 6 and control.
Embodiment two
The lift in height of above-mentioned sleeve 6 driven by the motor 11 be arranged in base plate 1, and this motor 11 is connected with PLC5.Motor 11 is connected by the elevating lever be arranged on base plate 1 with bottom sleeve 6.
Embodiment three
The lift in height of above-mentioned sleeve 6 driven by cylinder.
In addition, above-mentioned sleeve 6 can make casting tool to be installed rotate vertically.As being set with a bearing on the periphery of sleeve 6, after sleeve 6 is by casting tool jack-up, by swivel bearing, casting tool to be installed can be made to rotate vertically, thus the orientation problem brought when can overcome positioning chamber inside out-of-flatness bottom locating piece 7 top or casting tool.Also namely by making casting tool rotate, exchanging the pairing order of casting tool inner chamber and locating piece 7, thus accurately location being installed.
Further, the material of above-mentioned sleeve 6 is chromium steel, and the hardness of sleeve 6 is high, and load-bearing is large, can bear the weight of casting tool.
During use, above-mentioned pressure sensor 9 can detect casting tool, and whether clamping puts in place, when detecting that foundry goods workpiece tool is not in place, instruction auto lock handle 4 is removed locking by PLC5, and sleeve 6 raises after casting tool jacking certain displacement, again decline, make casting tool again automatically carry out coordinating with locating piece 7 and install, auto lock handle 4 is locked, if desired, aforesaid operations can be repeated, till pressure sensor 9 detection meets the requirements.Above-mentioned whole detection and adjustment process are and automatically complete, and do not need manual operation, install accurate positioning, automaticity is high, production efficiency is high.
Claims (8)
1. the casting tool fixture that puts in place of an energy automated exchanged cutter, comprise PLC(5), tracheae (8), base plate (1) and be arranged at the corner oil cylinder (3) at base plate (1) center, it is characterized in that: the periphery, bottom of described corner oil cylinder (3) is set with the sleeve (6) that a height can be elevated, the periphery of sleeve (6) is evenly provided with several locating pieces (7), an axially extending bore (10) be connected with tracheae (8) is provided with in each locating piece (7), tracheae (8) described in every root is provided with and PLC(5) pressure sensor (9) that is connected, the top of described corner oil cylinder (3) is provided with and PLC(5) the auto lock handle (4) that is connected, the height of described sleeve (6) is less than the height of locating piece (7).
2. according to claim 1 can the casting tool fixture that puts in place of automated exchanged cutter, it is characterized in that: the lift in height of described sleeve (6) driven by the motor (11) be arranged in base plate (1), this motor (11) and PLC(5) be connected.
3. according to claim 2 can the casting tool fixture that puts in place of automated exchanged cutter, it is characterized in that: described sleeve (6) can make casting tool to be installed rotate vertically.
4. according to claim 1 and 2 can the casting tool fixture that puts in place of automated exchanged cutter, it is characterized in that: the height of described sleeve (6) is 1/2nd of locating piece (7) height.
5. according to claim 1 can the casting tool fixture that puts in place of automated exchanged cutter, it is characterized in that: the material of described sleeve (6) is chromium steel.
6. according to claim 1 can the casting tool fixture that puts in place of automated exchanged cutter, it is characterized in that: the lift in height of described sleeve (6) driven by cylinder.
7. according to claim 1 can the casting tool fixture that puts in place of automated exchanged cutter, it is characterized in that: described locating piece (7) has 4 at least.
8. according to claim 1 can the casting tool fixture that puts in place of automated exchanged cutter, it is characterized in that: the bottom of described base plate (1) is provided with several legs (2).
Priority Applications (1)
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CN201410491621.4A CN104260014B (en) | 2014-09-24 | 2014-09-24 | The casting tool fixture that a kind of energy automated exchanged cutter puts in place |
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CN201410491621.4A CN104260014B (en) | 2014-09-24 | 2014-09-24 | The casting tool fixture that a kind of energy automated exchanged cutter puts in place |
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CN104260014A CN104260014A (en) | 2015-01-07 |
CN104260014B true CN104260014B (en) | 2015-12-30 |
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Families Citing this family (8)
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CN105179395A (en) * | 2015-08-03 | 2015-12-23 | 芜湖真空科技有限公司 | Glass flatting machine |
CN105150134A (en) * | 2015-08-18 | 2015-12-16 | 无锡乐华自动化科技有限公司 | Using method for casting tool fixture |
CN105058118B (en) * | 2015-08-18 | 2018-06-19 | 遵义航天新力精密铸锻有限公司 | A kind of casting tool fixture of energy automated exchanged cutter in place |
CN104999296A (en) * | 2015-08-18 | 2015-10-28 | 无锡乐华自动化科技有限公司 | Adjusting method of automatic in-place clamping of casting tool clamping tool |
CN105058103A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Automatic adjusting and positioning method for casting fixture |
CN105058119A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tool fixture |
CN105058104A (en) * | 2015-08-18 | 2015-11-18 | 无锡乐华自动化科技有限公司 | Casting tooling fixture capable of achieving automatic positioning adjusting |
CN108817256A (en) * | 2018-07-24 | 2018-11-16 | 浙江长华汽车零部件股份有限公司 | High-accuracy high-efficiency wing nut automatic integratedization punch forming device |
Family Cites Families (8)
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JP4493952B2 (en) * | 2003-08-08 | 2010-06-30 | 株式会社コスメック | Clamping device |
CN202028971U (en) * | 2011-03-17 | 2011-11-09 | 上海三一精机有限公司 | Clamping and detecting device for worktable |
CN102335831A (en) * | 2011-08-11 | 2012-02-01 | 温州瑞明工业股份有限公司 | Casting tool detection fixture and detection method thereof |
CN202571899U (en) * | 2012-05-17 | 2012-12-05 | 安徽全柴锦天机械有限公司 | Hydraulic fixture for rough milling of upper face and lower face of cylinder body |
CN202877906U (en) * | 2012-07-16 | 2013-04-17 | 昌利锻造有限公司 | Pressure display square box clamp device |
CN203221349U (en) * | 2013-04-07 | 2013-10-02 | 明电舍(杭州)电气系统有限公司 | Clamp jig for machining casting |
CN103302513A (en) * | 2013-05-21 | 2013-09-18 | 苏州惠瑞自动化集成有限公司 | Automatic gripping device capable of sensing pressure |
CN203390578U (en) * | 2013-08-21 | 2014-01-15 | 山东新安凯动力科技有限公司 | Automatic PLC (Programmable Logic Controller) control clamp |
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Effective date of registration: 20161228 Address after: 224300 Yancheng City County, Sheyang Province Town Park Road, Tai Hing South Road, No. 6, No. Patentee after: Yancheng Tianyuan Power Equipment Co. Ltd. Address before: 214000 Huishan Economic Development Zone, Jiangsu province Hui Cheng Road, No. 77, No. Patentee before: Wuxi Kangbaisi Machinery Technology Co., Ltd. |