CN104240940B - A kind of semi-automatic magnetic toroid winding machine - Google Patents
A kind of semi-automatic magnetic toroid winding machine Download PDFInfo
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Abstract
A kind of semi-automatic magnetic toroid winding machine of disclosure, including frame, magnet ring drive rotating device, thread-moving device, display screen and controller；Magnet ring drive rotating device includes two rolling press-wheels and a driven pinch roller, two rolling press-wheels and a driven pinch roller distribution triangular in shape and encloses the magnet ring clamping position forming dynamic adjusting size inside it；Magnet ring drive rotating device also include the first drive motor, X axis extend the first power transmission shaft and be in transmission connection respectively in two the first identical drive mechanisms of the first power transmission shaft Yu aforementioned two rolling press-wheels；Thread-moving device include the second servomotor, lifting linking member mechanism and for dial up or down line dial line bar；Erecting is equipped with the stroke inductive switch for controlling to dial line bar lifting position；Thereby, it is achieved that the semi-automatic winding operation to small-sized magnet rings, reduce the labor intensity of workman, decrease production and processing cost, meanwhile, its coiling uniform close flat, non-overlapping or intersect knotting phenomenon, it is ensured that Product processing quality.
Description
Technical field
The present invention relates to magnet ring coiling art, refer in particular to the semi-automatic magnetic toroid winding machine that a kind of winding efficiency is high and processing quality is good.
Background technology
At present, in the every profession and trades such as electronics, telecommunication electrical equipment, the application of magnet ring inductance coil is relatively broad, for larger-diameter magnet ring spooling equipment comparative maturity, but for small-sized magnet rings, being generally adopted hand winding, the magnet ring spooling equipment of aforementioned applicable larger diameter magnet ring is not suitable for small-sized magnet rings, and the close flat coiling especially for the thicker coiling of wire diameter, two-wire coiling is difficult to especially.
But, the words of pure hand winding, its winding efficiency coiling low, manual magnet ring pitch of the laps relatively costly, workman carries out that its labor intensity of winding operation is very big, fatiguability for a long time, cause its coiling uniformity it is difficult to ensure that, the uneven problem of quality easily occurs, be difficult to control product quality, be applied to the stability that can affect electronic product on electronic product and service life degree.
Therefore, it is badly in need of working out a kind of new technical scheme to solve the problems referred to above.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose is to provide a kind of semi-automatic magnetic toroid winding machine, which raises the efficiency of coiling, reduce the labor intensity of workman, decrease production and processing cost, simultaneously, its coiling uniform close flat, non-overlapping or intersect knotting phenomenon, it is ensured that Product processing quality.
For achieving the above object, the present invention adopts such as purgation technical scheme:
A kind of semi-automatic magnetic toroid winding machine, magnet ring drive rotating device, thread-moving device, display screen and the controller include frame, being arranged in frame；Wherein, this magnet ring drive rotating device includes two rolling press-wheels and a driven pinch roller, these two rolling press-wheels and a driven pinch roller distribution triangular in shape and enclose the magnet ring clamping position forming dynamic adjusting size inside it；
This magnet ring drive rotating device also includes the first drive motor, X axis extends the first power transmission shaft and be in transmission connection in two the first identical drive mechanisms of the first power transmission shaft Yu aforementioned two rolling press-wheels respectively, the driving of this first drive motor is connected to the first power transmission shaft；This first drive mechanism includes the first angular wheel, the second angular wheel, triconic gear, the 4th angular wheel, the second driving shaft of Y-axis extension, the 3rd power transmission shaft of Z-axis direction extension, the first synchronous pulley, Timing Belt and the second synchronous pulley；This first angular wheel is arranged on the first power transmission shaft, this second and third angular wheel is respectively arranged at the two-end part of second driving shaft and this second angular wheel engages the first angular wheel, and the 4th angular wheel is arranged at the 3rd power transmission shaft lower end part and is engaged in triconic gear；This first synchronous pulley is arranged at the 3rd power transmission shaft upper-end part of driving, and this toothed belt transmission is connected to first and second synchronous pulley, this second synchronous pulley and the coaxially connected setting of aforementioned rolling press-wheel；
This thread-moving device include the second servomotor, lifting linking member mechanism and for dial up or down line dial line bar；This lifting linking member mechanism includes the first swing arm, the second swing arm, guide rail, slide block and elevating lever；This guide rail is extended up and down, and this slide block offers through hole, and guide rail passes through hole the slideable setting of slide block opposite rail；Aforementioned second servomotor is connected to the driving output shaft that Y-axis is extended, this the first swing arm one end is connected on driving output shaft with driving output shaft swing type, this the second swing arm is articulated in the other end of the first swing arm, and second the fork other end be connected on slide block, this elevating lever lower end is connected on slide block, aforementioned group of line bar upper end is connected to elevating lever upper end, and group line bar lower end is formed with the clicking section for processing coiling；And, it being equipped with the stroke inductive switch for controlling to dial line bar lifting position in aforementioned erecting, in slide block, corresponding configuration has the trigger unit for triggering stroke inductive switch；
This controller is connected to aforementioned first drive motor, the second servomotor, stroke inductive switch and display screen, and is outside equipped with the foot switch for suspending the first drive motor, the second servomotor simultaneously in frame, and this foot switch is connected to controller.
As a kind of preferred version, being provided with for regulating the screw rod regulating mechanism that rolling press-wheel rotates around the 3rd power transmission shaft in described frame, this screw rod regulating mechanism includes the vertical gear being sheathed on the 3rd power transmission shaft but do not rotate with it and the adjusting screw rod being engaged on this vertical gear；Aforementioned first synchronous pulley, Timing Belt and the second synchronous pulley are arranged in a casing, and aforementioned rolling press-wheel is positioned at above casing, and this casing is connected with aforementioned vertical gear and in company with vertical gear spinning movement.
As a kind of preferred version, described second servomotor and the inter-agency reduction gearing mechanism that is connected to of lifting linking member, the output shaft that drives that the Y-axis of aforementioned second servomotor connection is extended is the power output shaft of reduction gearing mechanism.
As a kind of preferred version, described stroke inductive switch is adjustable-height stroke inductive switch, it is provided with the installing plate that relative frame is fixing, offering the installation regulating tank of vertically extending and through installing plate left and right end face on this installing plate, the trip inductive switch one end is stretched in left-right direction in installation regulating tank and is locked on installing plate by the detachable adjustable type of screw.
As a kind of preferred version, described stroke inductive switch space type is provided with two or more, and its stroke inductive switch above controls switch for slowing down.
As a kind of preferred version, clicking section, described group of line bar lower end is push down on the pushing pin or to the crochet hook of line of rising to the bait of line.
The present invention compared with prior art has clear advantage and beneficial effect, specifically, as shown from the above technical solution, its mainly by controller, magnet ring drive rotating device, thread-moving device, stroke inductive switch, display screen and foot switch setting with cooperate, achieve the semi-automatic winding operation to small-sized magnet rings, indirect labor's coiling improves the efficiency of coiling, reduce the labor intensity of workman, reduce production and processing cost, simultaneously, its coiling uniform close flat, non-overlapping or intersect knotting phenomenon, it is ensured that Product processing quality；And, the setting of its foot switch and the second servomotor, make can stop in time when in winding process, workman pinpoints the problems stepping on to process in time under continuation, it coordinates stroke inductive switch can realize correct coiling accurate metering, only dial line bar and press to bottom completely, when making the inductive switch position that trigger unit arrives lowest part, it just count once around the number of turns, avoid lacking completely around or how around problem appearance.Compared to manual magnetic toroid winding machine, the control of the product of the present invention is more flexible, it is to avoid coiling is lack of standardization or the generation of incomplete phenomena, it is ensured that product quality real stable.It is 40～120mm that this equipment is applicable to magnet ring external diameter, and wire diameter is 2.0～3.0mm, 1～4 line simultaneously and around.
For more clearly setting forth the architectural feature of the present invention, technological means and the specific purposes reached thereof and function, below in conjunction with accompanying drawing and specific embodiment, the present invention is described in further detail:
Accompanying drawing explanation
Fig. 1 is the perspective view of embodiments of the present invention；
Fig. 2 is the partial structurtes schematic diagram of thread-moving device in embodiments of the present invention；
Fig. 3 is that in embodiments of the present invention, stroke inductive switch arranges structural representation；
Fig. 4 is the partial structurtes schematic diagram of embodiments of the present invention middle magnetic ring drive rotating device；
Fig. 5 is control principle brief block diagram in embodiments of the present invention.
Accompanying drawing identifier declaration:
1, frame the 2, first drive motor
3, controller 4, rolling press-wheel
5, driven pinch roller the 6, first power transmission shaft
7, first angular wheel the 8, second angular wheel
9, triconic gear the 10, the 4th angular wheel
11, second driving shaft the 12, the 3rd power transmission shaft
13, the second servomotor 14, dial line bar
15, reduction gearing mechanism the 16, first swing arm
17, the second swing arm 18, guide rail
19, slide block 20, elevating lever
21, output shaft 22, stroke inductive switch are driven
23, trigger unit 24, installing plate
25, regulating tank 26, screw are installed
27, foot switch 28, vertical gear
29, adjusting screw rod 30, casing
31, display screen
Detailed description of the invention
Refer to shown in Fig. 1 to Fig. 5, that show the concrete structure of embodiments of the present invention, magnet ring drive rotating device, thread-moving device, display screen 31 and the controller 3 that this semi-automatic magnetic toroid winding machine includes frame 1, is arranged in frame 1；Wherein, this magnet ring drive rotating device includes two rolling press-wheels 4 and a driven pinch roller 5, these two rolling press-wheels 4 and driven pinch roller 5 distribution triangular in shape and enclose the magnet ring clamping position forming dynamic adjusting size inside it.
This magnet ring drive rotating device also includes the first drive motor 2, X axis extends the first power transmission shaft 6 and being in transmission connection respectively in two the first identical drive mechanisms of the first power transmission shaft 6 with aforementioned two rolling press-wheels 4, this first drive motor 2 drives and is connected to the first power transmission shaft 6；This first drive mechanism includes first angular wheel the 7, second angular wheel 8, triconic gear the 9, the 4th angular wheel 10, the second driving shaft 11 of Y-axis extension, the 3rd power transmission shaft the 12, first synchronous pulley of Z-axis direction extension, Timing Belt and the second synchronous pulley；This first angular wheel 7 is arranged on the first power transmission shaft 6, this second angular wheel 8, triconic gear 9 are respectively arranged at the two-end part of second driving shaft 11 and this second angular wheel 8 engages the first angular wheel 7, and the 4th angular wheel 10 is arranged at the 3rd power transmission shaft 12 lower end part and is engaged in triconic gear 9；This first synchronous pulley is arranged at the 3rd power transmission shaft 12 upper-end part of driving, and this toothed belt transmission is connected to first and second synchronous pulley, this second synchronous pulley and the aforementioned coaxially connected setting of rolling press-wheel 4.
This thread-moving device include the second servomotor 13, lifting linking member mechanism and for dial up or down line dial line bar 14；This lifting linking member mechanism includes reduction gearing mechanism the 15, first swing arm the 16, second swing arm 17, guide rail 18, slide block 19 and elevating lever 20；This guide rail about 18 is extended, and this slide block 19 offers through hole, and guide rail 18 passes through hole the slideable setting of slide block 19 opposite rail 18；Aforementioned second servomotor 13 drives and is connected to reduction gearing mechanism 15, and the power output shaft of this reduction gearing mechanism 15 is the driving output shaft 21 that Y-axis is extended；This first swing arm 16 one end is connected on driving output shaft 21 with driving output shaft 21 swing type, this second swing arm 17 is articulated in the other end of the first swing arm 16, and second fork 17 other end be connected on slide block 19, this elevating lever 20 lower end is connected on slide block 19, aforementioned group of line bar 14 upper end is connected to elevating lever 20 upper end, and dial line bar 14 lower end and be formed with the clicking section for processing coiling, clicking section, this group of line bar 14 lower end can be push down on the pushing pin or to the crochet hook of line of rising to the bait of line.
Aforementioned frame 1 is provided with the stroke inductive switch 22 for controlling to dial line bar 14 lifting position, and in slide block 19, corresponding configuration has the trigger unit 23 for triggering stroke inductive switch 22；As shown in Figures 2 and 3, the trip inductive switch 22 is adjustable-height stroke inductive switch, it is provided with the installing plate 24 that relative frame 1 is fixing, offering the installation regulating tank 25 of vertically extending and through installing plate about 24 end face on this installing plate 24, the trip inductive switch 22 one end is stretched in left-right direction in installation regulating tank 25 and is locked on installing plate 24 by the detachable adjustable type of screw 26；Herein, the trip inductive switch 22 space type is provided with two or more, and its stroke inductive switch above controls switch for slowing down.
As shown in Figure 5, this controller 3 is connected to aforementioned first drive motor the 2, second servomotor 13, stroke inductive switch 22 and display screen 31, this display screen 31 for show set winding turns, actual around the number of turns, turning speed (also referred to as pinch roller speed), dial the drag hook speed (or push rod speed) of line bar 14, drag hook position, servo situation and machine running status etc. magnet ring, can also select manually to rise or Manual descending, certainly, dialling the clicking section, lower end of line bar 14 can accommodation be also push pin or to the crochet hook of line of rising to the bait.
As shown in Figure 1 and Figure 5, it is outside equipped with the foot switch 27 for suspending first drive motor the 2, second servomotor 13 simultaneously in frame 1, this foot switch 27 is connected to controller 3, so, can stepping in time when workman pinpoints the problems in winding process and stop processing in time, compare full automatic magnetic toroid winding machine, the control of the product of the present invention is more flexible, avoid coiling lack of standardization or the generation of incomplete phenomena, it is ensured that product quality real stable.
And, in conjunction with shown in Fig. 1 and Fig. 4, being provided with for regulating the screw rod regulating mechanism that rolling press-wheel 4 rotates around the 3rd power transmission shaft 12 in this frame 1, this screw rod regulating mechanism includes the vertical gear 28 being sheathed on the 3rd power transmission shaft 12 but do not rotate with it and the adjusting screw rod 29 being engaged on this vertical gear 28；Aforementioned first synchronous pulley, Timing Belt and the second synchronous pulley are arranged in a casing 30, aforementioned rolling press-wheel 4 is positioned at above casing 30, this casing 30 is connected and in company with the spinning movement of vertical gear 28 with aforementioned vertical gear 28, so, it is easy to the feeding of magnet ring, blanking, it is also possible to according to the magnet ring clamping position that next two rolling press-wheels of on-demand adjustment 4 of the size of magnet ring and a driven pinch roller 5 enclose.
The design focal point of the present invention is in that, its mainly by controller, magnet ring drive rotating device, thread-moving device, stroke inductive switch, display screen and foot switch setting with cooperate, achieve the semi-automatic winding operation to small-sized magnet rings, indirect labor's coiling improves the efficiency of coiling, reduce the labor intensity of workman, reduce production and processing cost, simultaneously, its coiling uniform close flat, non-overlapping or intersect knotting phenomenon, it is ensured that Product processing quality；And, the setting of its foot switch and the second servomotor, make can stop in time when in winding process, workman pinpoints the problems stepping on to process in time under continuation, it coordinates stroke inductive switch can realize correct coiling accurate metering, only dial line bar and press to bottom completely, when making the inductive switch position that trigger unit arrives lowest part, it just count once around the number of turns, avoid lacking completely around or how around problem appearance.Compared to manual magnetic toroid winding machine, the control of the product of the present invention is more flexible, it is to avoid coiling is lack of standardization or the generation of incomplete phenomena, it is ensured that product quality real stable.
The above, it it is only presently preferred embodiments of the present invention, not the technical scope of the present invention is imposed any restrictions, therefore every any trickle amendment, equivalent variations and modification above example made according to the technical spirit of the present invention, all still fall within the scope of technical solution of the present invention.
Claims (6)
1. a semi-automatic magnetic toroid winding machine, it is characterised in that: magnet ring drive rotating device, thread-moving device, display screen and the controller include frame, being arranged in frame；Wherein, this magnet ring drive rotating device includes two rolling press-wheels and a driven pinch roller, these two rolling press-wheels and a driven pinch roller distribution triangular in shape and enclose the magnet ring clamping position forming dynamic adjusting size inside it；
This magnet ring drive rotating device also includes the first drive motor, X axis extends the first power transmission shaft and be in transmission connection in two the first identical drive mechanisms of the first power transmission shaft Yu aforementioned two rolling press-wheels respectively, the driving of this first drive motor is connected to the first power transmission shaft；This first drive mechanism includes the first angular wheel, the second angular wheel, triconic gear, the 4th angular wheel, the second driving shaft of Y-axis extension, the 3rd power transmission shaft of Z-axis direction extension, the first synchronous pulley, Timing Belt and the second synchronous pulley；This first angular wheel is arranged on the first power transmission shaft, this second and third angular wheel is respectively arranged at the two-end part of second driving shaft and this second angular wheel engages the first angular wheel, and the 4th angular wheel is arranged at the 3rd power transmission shaft lower end part and is engaged in triconic gear；This first synchronous pulley is arranged at the 3rd power transmission shaft upper-end part of driving, and this toothed belt transmission is connected to first and second synchronous pulley, this second synchronous pulley and the coaxially connected setting of aforementioned rolling press-wheel；
This thread-moving device include the second servomotor, lifting linking member mechanism and for dial up or down line dial line bar；This lifting linking member mechanism includes the first swing arm, the second swing arm, guide rail, slide block and elevating lever；This guide rail is extended up and down, and this slide block offers through hole, and guide rail passes through hole the slideable setting of slide block opposite rail；Aforementioned second servomotor is connected to the driving output shaft that Y-axis is extended, this the first swing arm one end is connected on driving output shaft with driving output shaft swing type, this the second swing arm is articulated in the other end of the first swing arm, and second the fork other end be connected on slide block, this elevating lever lower end is connected on slide block, aforementioned group of line bar upper end is connected to elevating lever upper end, and group line bar lower end is formed with the clicking section for processing coiling；And, it being equipped with the stroke inductive switch for controlling to dial line bar lifting position in aforementioned erecting, in slide block, corresponding configuration has the trigger unit for triggering stroke inductive switch；
This controller is connected to aforementioned first drive motor, the second servomotor, stroke inductive switch and display screen, and is outside equipped with the foot switch for suspending the first drive motor, the second servomotor simultaneously in frame, and this foot switch is connected to controller.
2. semi-automatic magnetic toroid winding machine according to claim 1, it is characterized in that: be provided with for regulating the screw rod regulating mechanism that rolling press-wheel rotates around the 3rd power transmission shaft in described frame, this screw rod regulating mechanism includes the vertical gear being sheathed on the 3rd power transmission shaft but do not rotate with it and the adjusting screw rod being engaged on this vertical gear；Aforementioned first synchronous pulley, Timing Belt and the second synchronous pulley are arranged in a casing, and aforementioned rolling press-wheel is positioned at above casing, and this casing is connected with aforementioned vertical gear and in company with vertical gear spinning movement.
3. semi-automatic magnetic toroid winding machine according to claim 1, it is characterized in that: described second servomotor and the inter-agency reduction gearing mechanism that is connected to of lifting linking member, the output shaft that drives that the Y-axis of aforementioned second servomotor connection is extended is the power output shaft of reduction gearing mechanism.
4. semi-automatic magnetic toroid winding machine according to claim 1, it is characterized in that: described stroke inductive switch is adjustable-height stroke inductive switch, it is provided with the installing plate that relative frame is fixing, offering the installation regulating tank of vertically extending and through installing plate left and right end face on this installing plate, the trip inductive switch one end is stretched in left-right direction in installation regulating tank and is locked on installing plate by the detachable adjustable type of screw.
5. semi-automatic magnetic toroid winding machine according to claim 4, it is characterised in that: described stroke inductive switch space type is provided with two or more, and its stroke inductive switch above controls switch for slowing down.
6. semi-automatic magnetic toroid winding machine according to claim 1, it is characterised in that: clicking section, described group of line bar lower end is push down on the pushing pin or to the crochet hook of line of rising to the bait of line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410467032.2A CN104240940B (en) | 2014-09-12 | 2014-09-12 | A kind of semi-automatic magnetic toroid winding machine |
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| CN201410467032.2A CN104240940B (en) | 2014-09-12 | 2014-09-12 | A kind of semi-automatic magnetic toroid winding machine |
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| CN104240940A CN104240940A (en) | 2014-12-24 |
| CN104240940B true CN104240940B (en) | 2016-07-27 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105632754B (en) * | 2016-03-29 | 2017-12-12 | 珠海市科瑞思机械科技有限公司 | One kind auxiliary winding displacement, thread drawing mechanism and automatic coil winding machine |
| CN107464690A (en) * | 2017-09-13 | 2017-12-12 | 张毅 | A kind of semiautomatic winding machine |
| CN107910180B (en) * | 2017-11-15 | 2020-01-03 | 扬州威立德光电科技有限公司 | Magnetic ring winding machine convenient to place |
| CN108847351B (en) * | 2018-09-29 | 2023-12-22 | 广州市番禺致丰微电器有限公司 | Semi-automatic magnetic ring thread hooking machine of air defense hook and counting system thereof |
| CN113192751B (en) * | 2021-05-31 | 2023-04-14 | 深圳市艾默锝科技有限公司 | Winding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06260362A (en) * | 1993-03-05 | 1994-09-16 | Fuji Xerox Co Ltd | Winding machine for toroidal coil |
| JP5680912B2 (en) * | 2010-09-03 | 2015-03-04 | 日特エンジニアリング株式会社 | Toroidal coil manufacturing equipment |
| CN202736751U (en) * | 2012-06-27 | 2013-02-13 | 诸暨斯通机电设备制造有限公司 | Novel magnetic ring winding machine |
| CN103943356B (en) * | 2013-01-23 | 2016-08-03 | 厦门天迈节能照明有限公司 | The cincture mechanism of magnetic toroid winding machine |
| CN203366998U (en) * | 2013-05-10 | 2013-12-25 | 金力 | Semi-automatic small-sized magnet ring winding machine |
| CN204144055U (en) * | 2014-09-12 | 2015-02-04 | 东莞市必德电子科技有限公司 | A kind of semi-automatic magnetic toroid winding machine |
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