CN104237250A - Automatic tag inspection and detection assembly - Google Patents
Automatic tag inspection and detection assembly Download PDFInfo
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- CN104237250A CN104237250A CN201410459991.XA CN201410459991A CN104237250A CN 104237250 A CN104237250 A CN 104237250A CN 201410459991 A CN201410459991 A CN 201410459991A CN 104237250 A CN104237250 A CN 104237250A
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Abstract
The invention relates to an automatic tag inspection and detection assembly. The automatic tag inspection and detection assembly comprises a circular detection disc, as well as a first detection device, a second detection device and a code spraying labeling device, which are sequentially arranged on the side circumference along the rotation direction of the detection disc, wherein at least four tag workstations are arranged on the edge of the upper surface of the detection disc at intervals, the first detection device, the second detection device and the code spraying labeling device are respectively and correspondently arranged on the outer sides of three adjacent tag workstations in sequence, and each tag workstation is used for storing a tag. According to the automatic tag inspection and detection assembly, the planar detection and the linear detection are integrated into one device, various flaws can be detected at one time, and different labels can be respectively sprayed onto the tags with different flaws by the code spraying labeling device, so that the tags can be arranged in a classifying manner, the parallelism between a lens and the tag can be better adjusted by a plane adjusting device, the focal length can be adjusted by a lifting device, the use is more convenient, and the automatic tag inspection and detection assembly is suitable for detecting various tags.
Description
Technical field
The present invention relates to a kind of tag detection device, particularly relate to a kind of robotization label check and detect assembling.
Background technology
Electronic product, the article such as household electrical appliances usually can be pasted or stud with the label with business designaton.The label made can produce the defects such as flaw, cut, pit and shape profile in appearance because of the reason in manufacturing process and storage and transport process usually, for the consideration of the aspect such as attractive in appearance, needs will be rejected after label defective will be with to be detected by outward appearance, be stayed by specification product and be arranged on product.Adopt the mode of discernable by eye flaw can not meet the needs detecting trickle flaw, the equipment work efficiency that can detect polytype flaw in prior art is excessively slow, and very difficult disposablely detects multiple flaw.
Employing CCD camera of the prior art is compared and is detected the equipment of flaw, comparatively complicated in the mode adapting to adjust in label process not of the same race CCD camera lens focus, and do not have a kind ofly to set the depth of parallelism that can adjust lens plane and label plane, the fine adjustment simultaneously in adjusting focal length process and coarse adjustment process are also comparatively complicated.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, provide a kind of can to various appearances flaw disposable detect robotization label check detect assembling.
For achieving the above object, the technical solution used in the present invention is: a kind of robotization label check detects assembling, comprise: circular detection dish, and along first pick-up unit that sets gradually of side week in described detection disc spins direction, second detection device, coding labelling apparatus, it is characterized in that, the edge of described detection dish upper surface is equidistantly provided with at least four labelling station, what be corresponding in turn to outside three wherein adjacent labelling station arranges described first pick-up unit, described second detection device and described coding labelling apparatus, described labelling station is for placing label.
In a preferred embodiment of the present invention, described first pick-up unit is face property pick-up unit, and described property pick-up unit is provided with face property CCD camera, and described property CCD camera camera lens is positioned at directly over corresponding described labelling station.
In a preferred embodiment of the present invention, described property CCD camera connects the first plane adjusting device, described first plane adjusting device connection sliding block, described slide block is arranged on the column with double sided slider bar, the coarse adjustment screw mandrel that described column is provided with and accurate adjustment screw mandrel all can drive described property CCD camera to move up and down at vertical direction, and described first plane adjusting device can adjust the depth of parallelism of X-direction and Y-direction between lens plane and label plane respectively by two arc blocks of two groups of form fit.
In a preferred embodiment of the present invention, described second detection device is linearity test device, described linearity test device comprises light source and the linear CCD camera of the work of cooperatively interacting, described light source and described linear CCD camera are arranged on slide simultaneously and also move back and forth in X direction, described linear CCD camera lens is positioned at directly over corresponding described labelling station, and light can be irradiated on label by described light source.
In a preferred embodiment of the present invention, described light source connects by motor-driven rotating shaft, and described rotating shaft can drive described light source to rotate, and described shaft axis is parallel to Y-direction.
In a preferred embodiment of the present invention, described linear CCD camera connects the second plane adjusting device, described second plane adjusting device connection sliding block, described slide block is arranged on the column with double sided slider bar, the coarse adjustment screw mandrel that described column is provided with and accurate adjustment screw mandrel all can drive described linear CCD camera to move up and down at vertical direction, and described second plane adjusting device can by the depth of parallelism of Y-direction between two arc block adjustment linear CCD camera lens planes of form fit and below label plane.
In a preferred embodiment of the present invention, the shower nozzle of coding labelling apparatus is positioned at above corresponding described labelling station, described shower nozzle can do reciprocal linear towards label ink-jet, reciprocal linear coding and described detection dribbling are moved described label and are rotated and make the coding vestige on label form reservation shape to mark.
In a preferred embodiment of the present invention, described coding labelling apparatus is arranged in the stationary installation outside described detection dish, described coding labelling apparatus ink-jet can be sprayed on follow described detection dish rotate label on form specific markers.
In a preferred embodiment of the present invention, each described labelling station is equipped with fixed sturcture, described label shape coupling can be fixed by described fixed sturcture.
In a preferred embodiment of the present invention, described detection tray bottom center is provided with DD motor, and described DD motor can drive described detection dish periodic rotary.
The invention solves the defect existed in background technology, the present invention is detected face property and linearity test is combined on same equipment, disposablely can detect multiple flaw, and coding labelling apparatus can by with marks different in the label air brushing of different flaw, to place label disaggregatedly, plane adjusting device better can adjust the depth of parallelism between camera lens and label, and jacking gear can adjusting focal length, use more convenient, be applicable to the detection of multiple label.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the three-dimensional structure diagram of the preferred embodiments of the present invention;
Fig. 2 is the vertical view of the preferred embodiments of the present invention;
Fig. 3 is the front view of the preferred embodiments of the present invention;
Fig. 4 is the rear view of the preferred embodiments of the present invention;
Fig. 5 is the left view of the preferred embodiments of the present invention;
Fig. 6 is the right view of the preferred embodiments of the present invention;
Fig. 7 is the face property pick-up unit three-dimensional structure diagram of the preferred embodiments of the present invention;
Fig. 8 is the linearity test device three-dimensional structure diagram of the preferred embodiments of the present invention;
In figure: 1, detection dish, 2, face property pick-up unit, 3, linearity test device, 4, coding labelling apparatus, 5, labelling station, 6, face property CCD camera, 7, linear CCD camera, 8, light source, the 9, first plane adjusting device, the 10, second plane adjusting device, 11, accurate adjustment screw mandrel, 12, coarse adjustment screw mandrel, 13, arc block, 14, slide, 15, motor, 16, rotating shaft, 17, shower nozzle, 18, DD motor, 19, limit sensors.
Embodiment
The present invention is further detailed explanation in conjunction with the accompanying drawings and embodiments now, and these accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in figures 1-8, a kind of robotization label check detects assembling, comprise: circular detection dish 1, and along the first pick-up unit, second detection device, the coding labelling apparatus 4 that set gradually in the side week that 1 sense of rotation is coiled in detection, it is characterized in that, the edge that 1 upper surface is coiled in detection is equidistantly provided with at least four labelling station 5, what be corresponding in turn to outside three wherein adjacent labelling station 5 arranges the first pick-up unit, second detection device and coding labelling apparatus 4, and labelling station 5 is for placing label.
First pick-up unit is face property pick-up unit 2, and face property pick-up unit 2 is provided with face property CCD camera 6, and face property CCD camera 6 camera lens is positioned at directly over corresponding labelling station 5.
Face property CCD camera 6 connects the first plane adjusting device 9, first plane adjusting device 9 connection sliding block, slide block is arranged on the column with double sided slider bar, the coarse adjustment screw mandrel 12 that column is provided with and accurate adjustment screw mandrel 11 all can drive face property CCD camera 6 to move up and down at vertical direction, and the first plane adjusting device 9 can adjust the depth of parallelism of X-direction and Y-direction between lens plane and label plane respectively by two arc blocks 13 of two groups of form fit.
Second detection device is linearity test device 3, linearity test device 3 comprises light source 8 and the linear CCD camera 7 of the work of cooperatively interacting, light source 8 and linear CCD camera 7 are arranged on slide 14 simultaneously and also move back and forth in X direction, linear CCD camera 7 camera lens is positioned at directly over corresponding labelling station 5, and light can be irradiated on label by light source 8.Light source 8 connects the rotating shaft 16 driven by motor 15, and rotating shaft 16 can rotate by driving light source 8, and rotating shaft 16 axis being parallel is in Y-direction.
Linear CCD camera 7 connects the second plane adjusting device 10, second plane adjusting device 10 connection sliding block, slide block is arranged on the column with double sided slider bar, the coarse adjustment screw mandrel 12 that column is provided with and accurate adjustment screw mandrel 11 all can move up and down in vertical direction leading linear CCD camera 7, and the second plane adjusting device 10 can adjust the depth of parallelism of Y-direction between linear CCD camera 7 lens plane and below label plane by two arc blocks 13 of form fit.
The shower nozzle 17 of coding labelling apparatus 4 is positioned at above corresponding labelling station 5, and shower nozzle 17 can do the linear ink-jet towards label, and linear coding and detection dish 1 drive label to rotate to make the coding vestige on label form reservation shape and mark.
Coding labelling apparatus 4 is arranged in the stationary installation outside detection dish 1, and ink-jet can be sprayed on to follow on label that detection dish 1 rotates and form specific markers by coding labelling apparatus 4.Each labelling station 5 is equipped with fixed sturcture, and label shape coupling can be fixed by fixed sturcture.Detection is coiled 1 bottom centre and is provided with DD motor 1815, DD motor 1815 detection can be driven to coil 1 periodic rotary.
One. face property pick-up unit 2 specifically describes as follows:
Face property CCD camera 6, the jacking gear that can be elevated CCD camera, and the plane adjusting device of the depth of parallelism between CCD camera lens plane and label plane can be regulated, camera lens is arranged towards label, plane adjusting device can adjust the depth of parallelism of X-direction and Y-direction between lens plane and label plane respectively by two arc blocks 13 of two groups of form fit, jacking gear realizes the lifting of rail mounted and then the spacing between adjustment camera lens and label by slide rail and slide block cooperation.Jacking gear after replacing tags detected, can adapt to the requirement of different label focusing by the focal length adjusting camera lens; Plane adjusting device can come adjustable lens and the depth of parallelism of labelling station 5 between label by fine setting, and such CCD can the flaw of better tags detected.
The convex block cooperatively interacted and spill block form one group of rotational structure, two groups of rotational structure stacked on top of one another together, the axis that two groups of rotational structures are rotated mutually is mutually vertical in lens plane, two groups of rotational structures respectively between adjustable lens planes and label plane in the depth of parallelism of X-direction and Y-direction.
The two arc blocks 13 cooperatively interacted are divided into the convex block that is provided with convex surface and are provided with concave surface spill block, what convex surface and concave were coincide is set together, convex block and spill block at least one be fixedly installed, another connects CCD camera and two arc blocks 13 can be made to relatively rotate.
CCD camera connects plane adjusting device, and plane adjusting device connection sliding block, slide block is arranged on the column with double sided slider bar, and the coarse adjustment screw mandrel 12 that column is provided with and accurate adjustment screw mandrel 11 all can drive CCD camera to move up and down at vertical direction.Two chutes on double sided slider bar structure matching slide block, this kind of structure is compared with single rail structure, and its deflection in the horizontal direction greatly reduces, and the elevating movement of slide block on column is more steady, and camera lens produces the harmful effect factor departed from also to be reduced greatly.
The pitch of coarse adjustment screw mandrel 12 is greater than accurate adjustment screw mandrel 11 pitch, and coarse adjustment screw mandrel 12 is set in the screw of slide block, and slide block connects column and CCD camera.
Two slide plates that can relatively move up and down are provided with between slide block and plane adjusting device, accurate adjustment screw mandrel 11 can regulate the relative motion between two slide plates, two pieces of slide plates can be driven relative sliding along the vertical direction by accurate adjustment screw mandrel 11, and then the spacing between adjustment camera lens among a small circle and label.
CCD camera covers in box body, and the box body above and below CCD camera is provided with windows, and such camera lens can clap the photo of label taking label by windowing of below just.
Connected by L-shaped plate between plane adjusting device and slide block, the inner side of L-shaped plate bending part is provided with the arcuate structure of thickening.The thickening layer of arcuate structure can strengthen the ability of anti-deformation of L-shaped plate, and the factor making to adjust the reason generation influence of crust deformation angle due to bindiny mechanism between CCD camera and column in the process of each mechanism reduces greatly.
Face phase pick-up unit, as shown in Figure 7, label is fixed in the station immediately below camera lens, by the adjustment of accurate adjustment screw mandrel 11 and coarse adjustment screw mandrel 12, CCD camera can be followed slide block entirety and be moved up and down, focal length between camera lens and label is adjusted to correct position, then plane adjusting device is adjusted, plane adjusting device is by adjusting the angle of lens plane X-direction and Y-direction, making can be parallel between camera lens and label plane, after adjustment terminates, face property CCD camera 6 gets the image of detected label and the test pattern comparison of its storage inside by clapping, detect difference in image, and judge whether it is flaw.
Two. face property pick-up unit 2 specifically describes as follows:
Cooperatively interact the light source 8 of work and CCD camera, CCD camera lens face aims at label, oblique for light can be irradiated on label by light source 8, it is characterized in that, CCD camera connects plane adjusting device and jacking gear, plane adjusting device can adjust the depth of parallelism of Y-direction between lens plane and label plane, jacking gear can regulate the spacing between camera lens and label, light source 8 connection rotary device, whirligig can rotate by driving light source 8, turning axle 16 is to being parallel to Y-direction, light source 8 and CCD camera are co-located on Traverse Displacement Unit and also move back and forth in X direction.Jacking gear after replacing tags detected, can adapt to the requirement of different label focusing by the focal length adjusting camera lens; Plane adjusting device can come adjustable lens and the depth of parallelism of labelling station 5 between label by fine setting, and such CCD can the flaw of better tags detected; When oblique line source 8 can be irradiated on label surface by whirligig, the place of the vertical and label plane of lucky aligning camera lens, camera lens and light source 8 can the same point on label be focused on, according to adjustment jacking gear or other factors, whirligig can adjust light source 8 at any time and be irradiated to position on label, use more flexible, the Traverse Displacement Unit along C direction can drive the surface sweeping shooting of a light source 8 and camera line line in X direction simultaneously.
It is stacked together that plane adjusting device comprises the two arc blocks 13 cooperatively interacted, be respectively the convex block that is provided with convex surface and be provided with concave surface spill block, what convex surface and concave were coincide is set together, convex block and spill block at least one be fixedly installed, another connects CCD camera and two arc blocks 13 can be made to relatively rotate.
The axis that convex block and spill block rotate mutually at the plane in parallel of camera lens in X-direction.Because CCD camera is linear CCD camera 7, plane adjusting device only need adjust the angle in camera lens and label plane X direction, makes line line parallel, without the need to adjusting the depth of parallelism of Y-direction.
Jacking gear coordinates by slide rail and slide block the elevating movement realizing rail mounted, plane adjusting device connection sliding block, slide block is arranged on the column with double sided slider bar, and the coarse adjustment screw mandrel 12 that column is provided with and accurate adjustment screw mandrel 11 all can drive CCD camera to move up and down at vertical direction.Two chutes on double sided slider bar structure matching slide block, this kind of structure is compared with single rail structure, and its deflection in the horizontal direction greatly reduces, and the elevating movement of slide block on column is more steady, and camera lens produces the harmful effect factor departed from also to be reduced greatly.
Connected by L-shaped plate between plane adjusting device and slide block, the inner side of L-shaped plate bending part is provided with the arcuate structure of thickening.The thickening layer of arcuate structure can strengthen the ability of anti-deformation of L-shaped plate, and the factor making to adjust the reason generation influence of crust deformation angle due to bindiny mechanism between CCD camera and column in the process of each mechanism reduces greatly.
The pitch of coarse adjustment screw mandrel 12 is greater than accurate adjustment screw mandrel 11 pitch, and coarse adjustment screw mandrel 12 is set in the screw of slide block, and slide block connects column and CCD camera.
Two slide plates that can relatively move up and down also are provided with between slide block and plane adjusting device, accurate adjustment screw mandrel 11 can regulate the relative motion between two slide plates, two pieces of slide plates can be driven relative sliding along the vertical direction by accurate adjustment screw mandrel 11, and then the spacing between adjustment camera lens among a small circle and label.
Whirligig is the rotating shaft 16 that motor 15 drives, and rotating shaft 16 can rotate by driving light source 8, and rotating shaft 16 axis being parallel is in Y-direction.
Traverse Displacement Unit is the slide 14 with screw rod, and light source 8 and CCD camera are co-located on slide 14, and slide 14 axis being parallel is in X-direction, and light source 8 and CCD camera synchronously can be moved in X direction on slide 14.Slide 14 two ends are also provided with limit sensors 19, and limit sensors 19 when light source 8 and camera motion are to the end of both sides, can stop the rotation of screw mandrel, avoid derailing to occur.
Line phase pick-up unit, as shown in Figure 8, label is fixed in the station immediately below camera lens, by the adjustment of accurate adjustment screw mandrel 11 and coarse adjustment screw mandrel 12, CCD camera can be followed slide block entirety and be moved up and down, focal length between camera lens and label is adjusted to correct position, then plane adjusting device is adjusted, plane adjusting device is by the angle of adjustment lens plane X-direction, making in X direction can be parallel between camera lens and label plane, and then adjust rotating shaft 16, the line source 8 that light source 8 is irradiated can focus on label with camera lens, after adjustment terminates, face property CCD camera 6 carries out line sweep along Y-direction, then by-line surface sweeping in X direction, detect flaw.
The present invention in use, as shown in Figure 1, label to be checked is arranged in the station of dress discharge pit by (1), and then detection dish 1 drives this station to turn to bottom face property pick-up unit 2, face property pick-up unit 2 pairs of labels detect, and testing result is transferred to computing machine;
(2) detection dish 1 drives this station to turn to bottom linearity test device 3, and linearity test device 3 pairs of labels detect, and testing result is transferred to computing machine;
(3) detection dish 1 drives this station to turn to bottom coding labelling apparatus 4, draws code after the result that computing machine transmits according to face property pick-up unit 2 and linearity test device 3, coding labelling apparatus 4 by code air brushing on label;
(4) detection dish 1 drives this station to turn to initial dress discharge pit, takes out the label after detecting.
Above according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, related personnel in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on instructions, must determine technical scope according to right.
Claims (10)
1. a robotization label check detects assembling, comprise: circular detection dish, and along side week the first pick-up unit, second detection device, the coding labelling apparatus that set gradually in described detection disc spins direction, it is characterized in that, the edge of described detection dish upper surface is equidistantly provided with at least four labelling station, what be corresponding in turn to outside three wherein adjacent labelling station arranges described first pick-up unit, described second detection device and described coding labelling apparatus, and described labelling station is for placing label.
2. robotization label check according to claim 1 detects assembling, it is characterized in that: described first pick-up unit is face property pick-up unit, described property pick-up unit is provided with face property CCD camera, and described property CCD camera camera lens is positioned at directly over corresponding described labelling station.
3. robotization label check according to claim 2 detects assembling, it is characterized in that: described property CCD camera connects the first plane adjusting device, described first plane adjusting device connection sliding block, described slide block is arranged on the column with double sided slider bar, the coarse adjustment screw mandrel that described column is provided with and accurate adjustment screw mandrel all can drive described property CCD camera to move up and down at vertical direction, and described first plane adjusting device can adjust the depth of parallelism of X-direction and Y-direction between lens plane and label plane respectively by two arc blocks of two groups of form fit.
4. robotization label check according to claim 1 detects assembling, it is characterized in that: described second detection device is linearity test device, described linearity test device comprises light source and the linear CCD camera of the work of cooperatively interacting, described light source and described linear CCD camera are arranged on slide simultaneously and also move back and forth in X direction, described linear CCD camera lens is positioned at directly over corresponding described labelling station, and light can be irradiated on label by described light source.
5. robotization label check according to claim 4 detects assembling, it is characterized in that: described light source connects by motor-driven rotating shaft, and described rotating shaft can drive described light source to rotate, and described shaft axis is parallel to Y-direction.
6. the robotization label check according to claim 4 or 5 detects assembling, it is characterized in that: described linear CCD camera connects the second plane adjusting device, described second plane adjusting device connection sliding block, described slide block is arranged on the column with double sided slider bar, the coarse adjustment screw mandrel that described column is provided with and accurate adjustment screw mandrel all can drive described linear CCD camera to move up and down at vertical direction, and described second plane adjusting device can by the depth of parallelism of Y-direction between two arc block adjustment linear CCD camera lens planes of form fit and below label plane.
7. robotization label check according to claim 1 detects assembling, it is characterized in that: the shower nozzle of coding labelling apparatus is positioned at above corresponding described labelling station, described shower nozzle can do reciprocal linear towards label ink-jet, reciprocal linear coding and described detection dribbling are moved described label and are rotated and make the coding vestige on label form reservation shape to mark.
8. robotization label check according to claim 7 detects assembling, it is characterized in that: described coding labelling apparatus is arranged in the stationary installation outside described detection dish, described coding labelling apparatus ink-jet can be sprayed on follow described detection dish rotate label on form specific markers.
9. robotization label check according to claim 1 detects assembling, it is characterized in that: each described labelling station is equipped with fixed sturcture, and described label shape coupling can be fixed by described fixed sturcture.
10. robotization label check according to claim 1 detects assembling, and it is characterized in that: described detection tray bottom center is provided with DD motor, described DD motor can drive described detection dish periodic rotary.
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CN201410459991.XA CN104237250A (en) | 2014-09-11 | 2014-09-11 | Automatic tag inspection and detection assembly |
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CN107963278A (en) * | 2017-11-23 | 2018-04-27 | 江苏富联通讯技术有限公司 | A kind of automatic packaging machine |
CN107985690A (en) * | 2017-11-23 | 2018-05-04 | 江苏富联通讯技术有限公司 | A kind of control method of automatic packaging machine |
CN108001763A (en) * | 2017-11-23 | 2018-05-08 | 江苏富联通讯技术有限公司 | A kind of Intelligent packaging machine |
CN115266733A (en) * | 2022-08-03 | 2022-11-01 | 沛县万豪纺织科技有限公司 | Fabric defect detecting and marking equipment |
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CN115266733B (en) * | 2022-08-03 | 2024-01-23 | 沛县万豪纺织科技有限公司 | Embryo cloth flaw detection marking equipment |
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