Summary of the invention
The object of the invention is to improve the adjusting function between the winding head place bobbin bank and driven roller of the general weaving loom producing bobbin.
This object of the present invention is achieved by a kind of method of spin angular position of the winding head place adjustment barrel subrack for the weaving loom at production bobbin on the one hand, this bobbin bank keeps bobbin in the mode of rotatable movement, wherein, at described winding head place, the expectation angle of rotation base position of described bobbin bank is regulated as follows: the actual distance determining to be held in place between described bobbin in the bobbin bank at zero position place and measuring position relative to described driven roller, in described measuring position, detect that starting to carry out operation between described bobbin with described driven roller contacts; And determine correction when there is deviation between determined actual distance and desired distance value predetermined between described bobbin and described driven roller, wherein determined correction is used to subsequent winding process.
Advantageously, by method according to the present invention, achieve relative to driven roller regulating especially accurately to bobbin bank and therefore also to bobbin or bobbin, thus especially can also the bearing strength of regulating action between bobbin and driven roller more accurately.
Term " is expected angle of rotation base position " and is described the calibrating position of bobbin bank relative to driven roller in the sense of the present invention, and wherein, bobbin is arranged to driven roller spaced apart with actual distance, and this actual distance is equal with predetermined desired distance.If bobbin bank is positioned at angle of rotation base position, then this bobbin bank is disposed in the corresponding base position between its zero position to driven roller.
The zero position of bobbin bank be limited and because of but known position, bobbin bank is such as installed relative to the first time of corresponding winding head or is displaced to this zero position during power failure or after power failure.With regard to this respect, if identified after this zero position, then this zero position can operationally reliably as the reference reference position of position determining bobbin bank.
Term " starts operation contact " and describes so a kind of state in the sense of the present invention, and wherein, bobbin just rotates by driven roller.
In order to determine actual distance, bobbin bank is rotated around its pivotal axis, and in this scenario, bobbin bank move from its zero position towards driven roller, until just can determine to start operation contact.
Here, predetermined desired distance value relates to such desired distance, and this desired distance is present between driven roller and bobbin when bobbin bank is in its zero position.
On the other hand, object of the present invention is also achieved by a kind of method of spin angular position of the winding head place adjustment barrel subrack for the weaving loom at production bobbin, this bobbin bank keeps bobbin in the mode of rotatable movement, wherein, at described winding head place, regulate the expectation angle of rotation base position of described bobbin bank as follows relative to driven roller: described bobbin bank is pivoted to the desired locations being different from its zero position; Determine the actual distance between described bobbin and measuring position afterwards, in described measuring position, detect that starting to carry out operation between described bobbin with described driven roller contacts; And determine correction when there is deviation between determined actual distance and desired distance value predetermined between described bobbin and described driven roller, wherein determined correction is used to subsequent winding process.
By the method, also achieve and relative to driven roller, therefore bobbin bank is also regulated bobbin or bobbin especially accurately.
Compared with described first method scheme, in the second method scheme shown in this, before bobbin bank is pivoted to measuring position further from desired locations, first bobbin bank is located from its zero position or is pivoted to this desired locations in driven roller front.
If desired, if correction is only determined at these winding head places following, then can change second proposed method, at these winding head places, its result is that the sight control of obvious criticality deviation is identified in advance.If now bobbin bank to be arranged in the desired locations of the zero position being different from this bobbin bank, then easily can carry out sight control.
In view of above two proposed methods, if bobbin bank is moved to driven roller to determine measuring position repeatedly by the specific spin angular position as follows from this bobbin bank, then very accurately can determine current measurement position, that is: on the direction of driven roller, regulate pivotable bobbin bank by predetermined angle of rotation, and just acceleratedly after driven roller whether to rotate under the effect of driven roller to detect bobbin.
If can not detect the rotation of bobbin, then driven roller is stopped ideally and is carried out further angle of rotation adjustment, accelerates subsequently to driven roller etc.
When determining measuring position, in order to the effect of the starting power overcome required for static friction can also be considered, and after first time detects and to contact with the operation of driven roller, bobbin pipe can be retracted the amount rotated by the angle of carrying in advance again, gets back to driven roller after this to rotate to be transferred with less angle.Repeat this process, until can not detect that operation connects in last angle rotation place.As a result, this decisive spin angular position can accurately be determined especially, and at this decisive spin angular position, the effect of starting power recedes into the background.
In addition, object of the present invention is alternatively achieved by a kind of method of spin angular position of the winding head place adjustment barrel subrack for the weaving loom at production bobbin, this bobbin bank keeps bobbin in the mode of rotatable movement, wherein, regulate described bobbin bank relative to the expectation angle of rotation base position of described driven roller as follows at described winding head place: described bobbin is placed on described driven roller; Afterwards described bobbin bank is pivoted back to measuring position, in described measuring position, detects that starting loss between described bobbin with described driven roller operates and contact; Actual distance between the described bobbin determining described measuring position and be held in place in the described bobbin bank at its zero position place; And determine correction when there is deviation between determined actual distance and desired distance value predetermined between described bobbin and described driven roller, wherein determined correction is used to subsequent winding process.
By the advantage that they are all, this alternative methods is also applicable to relative to driven roller regulating especially accurately to bobbin bank and therefore also to bobbin or bobbin.
Term " starts loss operation contact " and describes the time in the sense of the present invention, locates, between bobbin and driven roller, produce relative movement in this time.In other words, bobbin starts speed (the namely lower speed) revolution being different from driven roller speed of revolutions.
Compared with above-mentioned two method schemes, before determining measuring position, first bobbin bank is placed on driven roller, from then on starts and then bobbin bank to be returned its zero position by pivotable.
Object of the present invention is also achieved by a kind of method of spin angular position of the winding head place adjustment barrel subrack for the weaving loom at production bobbin, this bobbin bank keeps bobbin in the mode of rotatable movement, wherein, regulate described bobbin bank relative to the expectation angle of rotation base position of described driven roller as follows at described winding head place: described bobbin is placed on described driven roller; Afterwards described bobbin bank is pivoted back to measuring position, in described measuring position, detects that starting loss between described bobbin with described driven roller operates and contact; Determine the actual distance between described measuring position from the described bobbin be held in place in the described bobbin bank at the different desired locations place of its zero position; And determine correction when there is deviation between determined actual distance and desired distance value predetermined between described bobbin and described driven roller, wherein determined correction is used to subsequent winding process.
Compared with described third method scheme, in the 4th method scheme shown in this, before bobbin bank is pivoted back to its zero position further, from being positioned at the desired locations in driven roller front, first bobbin bank is located from its zero position or is pivoted back to this desired locations.
For after this at the winding process at independent winding head place, if determined correction is stored in the storage device with fail safe and searchable mode, is favourable, thus determined correction also can be permanent available or be at least stored into and redefine correction in the early time.
Especially, if for each winding head not only relative to desired distance and actual distance but also cumulative ground or alternatively correction is stored in the storage device with fail safe and searchable mode relative to desired locations and measuring position, can again be provided after such as changing utilizing different form of tubes batch, then up-coiler can again significantly more quickly for.
Such memory storage can such as be associated with winding head computing machine.But it also can be arranged in the mainframe computer of the weaving loom producing bobbin, so that can the correction of centralized management winding head.
It is evident that, plurality of devices can be utilized such as to regulate relative to such angle of rotation of the bearing support of winding head to detect bobbin bank.
The distortion of especially preferred embodiment provides determines actual distance by regulating the angle of rotation of bobbin bank, and wherein said spin angular position is measured by by pulse disc, incremental encoder or stepper motor.
All these devices are utilized very reliably to determine and to check actual distance.
In this respect, cumulative ground or alternatively, can measure via stepper motor in the sense of the present invention if such angle of rotation regulates, be then favourable, utilize this stepper motor, bobbin bank is roughly set by relative to driven roller.Advantageously, actual distance can be determined quite accurately at once based on the step number of corresponding execution.The angle adjustment often walking 1.8 ° can cause point-device measurement, also can realize significantly higher degree of separation (resolution) at bobbin bank place by gear reduction.But, it is evident that, the alternative stepper motor with other value can also be used.
When determining or check/when calibrating angle of rotation base position, in the current situation, actual distance between bobbin and driven roller by advantageously to regulate with the angle of rotation of bobbin bank or especially proportional with the step number of optional existing stepper motor mode is measured, therefore especially also can carry out accurate especially position to bobbin bank determine bobbin relative to driven roller.
Angle of rotation regulates and treats that the suitable proportion between the distance measured between bobbin and the side surface of especially driven roller successfully can be derived by the geometry ratio that winding head is known, if therefore this is associated in and is found according to the present invention herein, then of the present inventionly have superiority and can both be achieved.
The something in common of all schemes proposed is, actual distance between bobbin and driven roller will be determined by them all the time, to check the adjusting function between bobbin bank and driven roller, and where necessary it calibrated and about bobbin stroke, it improved; And the determination of corresponding actual distance is in fact here undertaken by about the angular measurement regulated the angle of rotation of bobbin bank all the time.
Object of the present invention is realized by a kind of weaving loom producing bobbin, and this weaving loom has multiple winding head, and described winding head includes: bobbin bank, and this bobbin bank keeps bobbin in the mode of rotatable movement; Driven roller, this driven roller is for driving described bobbin; And actuating device, this actuating device is for regulating the spin angular position of described bobbin bank, described winding head comprises distance-measuring device, by this distance-measuring device, the mode that can be adjusted to ratio with the angle of rotation of described bobbin bank measures the actual distance between described bobbin and described driven roller.
By this weaving loom producing bobbin, can advantageously be performed according to method of the present invention.
Therefore, this distance-measuring device preferably includes pulse disc, incremental encoder or stepper motor.By this base part, the spin angular position of bobbin bank can be measured in the mode that structure is simple and reliable, distance between bobbin and driven roller can be determined by the mode proportional with the spin angular position of bobbin bank, this is because the geometrical measurements at winding head place is all known.
In this respect, if distance-measuring device also has computer device with from the actual distance between bobbin and driven roller and desired distance value to determine correction, then favourable, therefore, it is possible to carry out corresponding information processing individually, directly and independently at the corresponding winding head place of the weaving loom producing bobbin.
Utilize this distance-measuring device, especially accurately can measure actual distance based on the angle of rotation adjustment of bobbin bank or the step number of stepper motor and determine this actual distance thus in the simple mode of structure, especially can be advantageously implemented by the weaving loom of existing production bobbin according to method of the present invention.
If distance-measuring device also comprises the control setup for the bobbin bank that is shifted according to determined correction, then bobbin can be precisely placed the front of driven roller all the time before bobbin stroke.
The weaving loom producing bobbin is preferably bobbin-winding machine, utilizes this bobbin-winding machine to perform cross winding method to produce cross winding bobbin.
At the winding intersected coiled bobbin period of the day from 11 p.m. to 1 a.m, base region is divided into two kinds of windings, that is: precise winding and reeling at random, utilizes these two kinds of windings can to reel cross winding bobbin.
Particularly in the winding type for random winding, disadvantageously, winding ratio reduces turgidly, and the ratio that reels wherein is such as taked, in some winding ratio region integer-valued, cross winding bobbin to produce so-called lap wound or minute surface.In such lap wound district, yarn is become multiple continuous print winding layer and/or mutually very close by mounted on top.These lap wounds cause cross winding bobbin to become highly dense more in these regions, make such as may produce uneven dyeing in dyeing course.In addition, danger is, be positioned at mounted on top and/or mutually extremely close yarn region may horizontal sliding on another yarn region, and therefore can jam mutually, this then the usual unwinding characteristic for cross winding bobbin there is very negative impact.
In order to avoid such lap wound district, have developed a large amount of method and apparatus before this.Such as there is such method, in the scope in lap wound district, wherein determine the expectation slippage between bobbin and driven roller targetedly, therefore to reach the object of interrupting lap wound.How such slippage is determined to be described hereinafter.
In any case if can regulate the bearing strength between bobbin and driven roller more accurately, then such expectation slippage can be determined in obvious mode more targetedly and is limited to lap wound district more accurately.And the latter especially can be achieved when using two kinds of current method according to a further aspect in the invention.
Especially provide, when producing the weaving loom of bobbin by outfit or when being equipped with free bobbin, also preferential use these methods current.Advantageously, the weight of yarn or bobbin etc. here cuts little ice, and the diameter of bobbin is accurately known.
If be adjusted between 1mm to 20mm by desired distance value, then these methods that at least wherein bobbin bank is moved to desired locations simultaneously can advantageously be implemented, this is because now need the path that covers and measure less.As a result, the possible performance made a mistake is reduced again.
With regard to this respect, if desired distance value is adjusted between 3mm to 10mm, be then particularly advantageous.
Especially, the sight control of the distortion about above-mentioned second method very reliably can be performed by these values or distance.
If driven roller with the interactional process of bobbin in rotate with measuring speed, then the rotation of the bobbin caused by driven roller can advantageously be detected.
In view of proposed method constructs, regulate by the angle of rotation of bobbin bank, the actual distance between bobbin and driven roller can be measured in the sense of the present invention about the method and in the mode that structure is very simple and reliable, this is because in the size of winding head place bobbin bank, especially the position of bobbin bank rotation axis and the Leveraged rate (lever ratio) between bobbin bank rotation axis and the rotation axis remaining on bobbin are wherein known all the time.This is also applicable to the ratio at driven roller place.In addition, the size of bobbin is also known all the time.
In any case, can both by these according to method of the present invention, especially according to a first aspect of the invention with for the simple especially mode of the method, the source of trouble caused by structure situation (such as about the separate part of winding head or the mechanical tolerance of parts group) is compensated.As a result, the quality of the bobbin that will produce can be improved significantly.
In the past, can not carry out fully accurately detecting and especially produce the mechanical tolerance that may also change more or less in the time of run process of the weaving loom of bobbin, and therefore, in process bobbin bank regulated relative to driven roller, also can not consider these mechanical tolerances fully.
In other words: these methods are particularly suitable for determining that bobbin bank is revised them in addition relative to the errors present of driven roller.With regard to this respect, these methods are also at present for determining the method for bobbin bank relative to the errors present of driven roller.
According to a second aspect of the invention, the bearing strength especially changed based on bobbin diameter between bobbin and driven roller can utilize these methods obviously to be determined more accurately.
Particularly, the mechanical type between bobbin and driven roller interacts in other words also for bearing strength can especially obviously be regulated more accurately in bobbin stroke, and therefore finally, the quality of the bobbin that produce also obviously is improved.This is especially favourable to be combined in lap wound district during the random winding of cross winding bobbin, this is because produce slippage in the scope in such lap wound district between bobbin and driven roller, to reach the object of interrupting lap wound.This slippage is produced by the reduction of bearing strength usually, and this bearing strength is adjusted relative to the correspondingly relative shift of driven roller by bobbin bank.With regard to this respect, this bearing strength is regulated by bobbin bank motor targetedly.
In the past, especially usually by control setup (such as by stepper motor/spring members combination), the such bearing strength between driven roller and bobbin or bobbin bank is regulated purely, in described control setup, as already mentioned above, only mechanical tolerance can be considered in coarse mode.
According to a third aspect of the invention we, by using these methods advantageously to be calibrated winding head.This for corresponding weaving loom a large amount of existing winding heads especially favourable, this is because all winding heads can both be readjusted extremely effectively by the method.Therefore, at least in back to back bobbin stroke, bobbin bank also obviously can be regulated relative to driven roller more accurately, and the quality of the bobbin therefore will produced also obviously is improved.
Therefore use these methods, can guarantee that bobbin bank is not only accurately positioned relative to driven roller about its angle of rotation base position, and the spin angular position about corresponding cooperation in the route of follow-up bobbin stroke is accurately positioned all the time.
Term " driven roller " describes a kind of can contacting with bobbin or bobbin especially can be driven the rotary drive of bobbin (and being bobbin in the starting stage) by the friction of its periphery.This driven roller is usually also referred to as head roll.Ideally, head roll has reverse thread simultaneously, can be wound up on bobbin along bobbin width by yarn or be wound up on bobbin.With regard to this respect, other Yarn lateral-movement device can be removed from and thus reach the object of the yarn crossovers displacement advanced on bobbin in simply constructed mode by such driven roller.
It is evident that, above-mentioned also can at random be combined with the feature of the scheme in claim, can realize these advantages in correspondingly cumulative mode.
According to these methods of the present invention can preferably complete first time install after, the execution such as after restarting after bobbin change is other bobbin size, under electrical fault conditions, again winding head can be recalibrated simply.
Detailed description of the invention
In this single Figure, diagrammatically illustrate the winding head 1 in the weaving loom 3 producing bobbin 2, there is in the weaving loom 3 of this production bobbin 2 multiple such winding head 1.
The weaving loom 3 of the production bobbin 2 illustrated in this embodiment is especially the bobbin-winding machine 4 for the production of cross winding bobbin 5.
Each winding head 1 comprises bearing support 6, and this bearing support is provided with bobbin bank 10 and driven roller 11.
For this reason, the swinging strut 12 of support shaft form is utilized pivotally to be arranged on bearing support 6 and this bobbin bank 10 can be driven by stepper motor 15 around pivot axis 14 by bobbin bank 10 according to hand of rotation 13.With regard to this respect, the bobbin bank 10 driven by motor can move or be placed on driven roller 11 towards driven roller 11, or is removed by from driven roller 11 or be lifted away from.Here, according to the bobbin diameter also increased in bobbin stroke, bobbin bank 10 must be adjustable relative to driven roller 11.
In this embodiment, select stepper motor 15 as follows, that is: make bobbin bank 10 can around pivot axis 14 often to walk 1.8 ° of angle pivotables.But, utilize reducing gear can realize obviously higher degree of separation.Consequently, also best adjustment can be done relative to driven roller 11 all the time at the bobbin 2 increased in bobbin stroke, such as in order to can adjust and regulate the interaction about the bearing strength 16 between bobbin 2 and driven roller 11 where necessary, therefore, as has been described above, especially sliding control can be carried out near lap wound district.
In order to can bobbin 2 or bobbin 17 be remained in bobbin bank 10 in the mode of rotatable movement, two relative rotatable bobbin base plates 18 (herein only being numbered in exemplary mode) are also arranged on swinging strut 12, and bobbin 17 is correspondingly clamped between described bobbin base plate.
Driven roller 11 correspondingly can be arranged on rotatably on bearing support 6 around fixing rotation axis 20 and can be driven by CD-ROM drive motor 21.
In order to yarn 22 can be allowed to advance on bobbin 2 in the mode reeled at random, can manufacture cross winding bobbin 5 in the current situation, driven roller 11 profit is equipped with reverse thread 23 in a known manner.Therefore, extra Yarn lateral-movement device can be saved.
Winding head 1 also has the distance-measuring device 24 be integrated in winding head computing machine (not shown) here, and this distance-measuring device is operatively electrically connected to stepper motor 15 by the first signal wire (SW) 15A and is connected to CD-ROM drive motor 21 by secondary signal line 21A.
In this embodiment, this distance-measuring device 24 is also equipped with computer device 25 and control setup 26, and computer device 25 is connected in internal electrical each other with control setup 26.
By this computer device 25, such as on winding head computing machine, directly correction can be calculated in this sense or in the present invention.
Control setup 26 also can alternatively be started so that manual pivotable bobbin bank 10 by two operation push-buttons 27 and 28 be placed on the leading flank 6A of bearing support 6.Operation push-button 27 and 28 is operatively electrically connected to control setup 26 by an other signal line 29.
Distance-measuring device 24 is also connected in the central computer (not shown here) of bobbin-winding machine 4 by central computer data line 30.
Be arranged on bobbin bank 10 and be also operationally connected to distance-measuring device 24 by other signal wire (SW) 32 for the rotation speed sensor 31 detecting the rotation of rotatable bobbin base plate 18, therefore, especially start to carry out operating between bobbin 17 with driven roller 11 contact or start state that loss operates when contacting can by corresponding Signal aspects on distance-measuring device 24.
In addition, especially, correction can in a retrievable manner by intermediate storage in corresponding intermediate memory 33, and therefore after more creeling and before starting further bobbin stroke, be again directly presented at winding head 1 place.Therefore, winding head 1 be able to quickly by again for.
Therefore, in order to change the bobbin of specific quantity, only after having changed several bobbin, before again checking, even can also abandon completely implementing this method.
In any case, by this distance-measuring device 24 or especially also by this control setup 26 and/or this computer device 25, can advantageously implement according to method of the present invention at each winding head 1 place before bobbin stroke starts, to check and to regulate angle of rotation base position.
Such control setup 26 and such computer device 25 also can be centrally located on the central computer of the weaving loom 3 of the production bobbin 2 in corresponding outfit for all winding heads 1 existed.
Can by here to be illustrated by example and the winding head 1 described performs according to all four kinds of methods of the present invention.
Therefore, bobbin bank 10 can utilize proposed all schemes to be such as positioned in correct expectation angle of rotation base position relative to bearing support, therefore bobbin bank 10 in bobbin stroke subsequently, can be regulated very precisely relative to driven roller 11 about its spin angular position.
As mentioned above, advantageously, this in fact also causes the bearing strength 16 acted between driven roller 11 and bobbin 2 to be according to circumstances extremely accurately conditioned all the time, such as can produce slippage between driven roller 11 and bobbin 2 in the scope in lap wound district.As a result, the bobbin 2 produced or the quality of cross winding bobbin 5 also can be significantly improved as described in detail above.
It is evident that, these method steps also can be supplemented by other method step, to realize favourable method remodeling.
It is evident that, embodiment described above is only the use one configuration to implement a methodology in accordance with the present invention according to the weaving loom of production bobbin of the present invention.With regard to this respect, configuration of the present invention is not limited in this embodiment.