CN104227404A - Module assembly turning machine and matched assembly of module assembly turning machine - Google Patents
Module assembly turning machine and matched assembly of module assembly turning machine Download PDFInfo
- Publication number
- CN104227404A CN104227404A CN201410440522.3A CN201410440522A CN104227404A CN 104227404 A CN104227404 A CN 104227404A CN 201410440522 A CN201410440522 A CN 201410440522A CN 104227404 A CN104227404 A CN 104227404A
- Authority
- CN
- China
- Prior art keywords
- assembly
- module
- chain
- tipper
- pallet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention relates to the technical field of an open wagon braking system and modular assembly work with turning requirements in other processes, in particular to a module assembly turning machine and a matched assembly of the module assembly turning machine, and also relates to a process for module assembly tire installation by using the set of equipment. The turning machine structurally comprises a portal support frame, wherein one side of the portal support frame is provided with a strut assembly, the top of the portal support frame is provided with a chain wheel mechanism, a chain is arranged on the chain wheel mechanism in a penetrating way, one end of the chain is connected with a module assembly ascending and descending turning table assembly, the other end of the chain is connected with an ascending and descending oil cylinder assembly arranged at one side of the portal support frame; the module assembly ascending and descending turning table assembly is formed by a turning frame body and a module assembly jig fixed on the turning frame body, and the turning frame body is connected with the chain. The module assembly turning machine and the matched assembly of the module assembly turning machine have the advantages that the work intensity of workers can be reduced, the product quality can be improved, and the production capacity can be improved.
Description
Technical field
The present invention relates to modularization assembling operating technology field open-top car brakes and other technique needing overturn, particularly a kind of mould assembles tipper and matching component thereof soon, also relates to the technique using this complete equipment to carry out the installation of module assembled tire.
Background technology
For the production of the vehicles such as open-top car C70, C80, its brakes and other technique need, in the modularization assembling work overturn, generally to need this equipment of tipper.Tipper under prior art, its structure generally comprises the base and flip body that are connected by turnover hinge, and tipper is connected with base by turnover hinge, is provided with rubber roll at the middle part of tipper, rubber tire frame is formed with base and is connected, and is overturn at any angle by goods quickly and easily.
But current this tipper, its structure is comparatively simple, and open-top car brakes etc. is needed to the assembly of upset, its fixing more complicated, cannot Fast Installation fix, thus reduces operating efficiency.
Summary of the invention
In order to solve the problem of prior art, the invention provides a kind of mould and assembling tipper and matching component thereof soon, it can the labour intensity of the person of lightening one's labor, and improves the quality of products, increase production capacity.
The technical solution adopted in the present invention is as follows:
A kind of mould assembles tipper soon, comprise gantry bracing frame, bracing frame side, described gantry is provided with pillar assembly, described bracing frame top, gantry is provided with chain-wheel mechanism, described chain-wheel mechanism is installed with chain, described chain one end link block assembling lifting roll-over table assembly, the other end is connected in the hoist cylinder assembly of bracing frame side, gantry; Described module assembled lifting roll-over table assembly is formed by overturning support body and being fixed on the module assembled tire overturn on support body, the chain described in described upset support body connects.
A kind of mould assembles tipper matching component soon, comprises module pallet transport trolley, module pallet transport trolley is provided with module pallet.
A kind of module assembled tire mounting process, comprises the following steps:
A, first by overturn as claimed in claim 1 support body and on module assembled tire installment work face be placed in position upwards, and fall to extreme lower position, confirm that module pallet transport trolley is in outer fix;
B, successively 120 valves, auxiliary reservoir, two compartment reservoir, pressure limiting valve to be hung on module assembled tire with suspender, adjust installation site, and fixing with Quick action callipers clamping;
C, then carry out the assembly work of pipeline, after all installment works complete, cleared up instrument on tyre surface and other remains the article such as another accessory, started lift, module assembled tire and mounted braking object and rise to highest point, turn over turnback;
D, module pallet is placed on transport trolley, shift onto below the module assembled tire that risen, its each site location is alignd with relevant position, whereabouts lift, mounted brake component is dropped on pallet, decontrols chucking clamp, lifting elevator, module pallet and dolly are released, with crane, pallet is winched to storage place.
Upset support body comprises panel, riser is connected with by vertical rib plate above described panel side, the lower panels of described riser offside is connected with closure plate, the other both sides of described panel are connected with gripper shoe, be connected with side gusset between described panel and gripper shoe, between described lower panels and riser, be provided with bearing rib.
Module assembled tire comprises intermediate, is respectively arranged with two compartment reservoir locating support assembly above described intermediate, 120 valve locating supports, pressure limiting valve locating rack assembly, dust arrester frame assembly and auxiliary reservoir locating support assembly.
Module pallet comprises tray rack, is equipped with gripper shoe, pressure limiting valve bracket assembly above described tray rack, and offset plate pad and dust arrester adjustment plate, arrange runners assembly below described tray rack.
The present invention is made up of parts such as tipper, upset support body, module assembled tire, storage module pallet, module pallet transport trolleys.This equipment all adopts steel structural form manufacture.Have rational in infrastructure, good stability, the feature such as durable.Adopt manual operation control system, to adapt to the demand of various production technology.
1, tipper
Equipment forms: by hoist cylinder, lifting leading truck, gantry bracing frame, main shaft, worm gear, worm screw, and reductor, fluid pressure line and control system, electrically and the composition such as safety protection control system.
Equipment purposes:
Module assembled tire is arranged on flip body, drives flip body to rotate together with module assembled tire, be mainly used in modularization assembling work open-top car brakes and other technique needing overturn.Accuracy and the versatility of assembly working can be improved.
2, support body is overturn
Be made up of steel construction, link together with tipper.Be mainly used in stuck-module assembling tyre, make it under the drive of tipper, carry out rotary movement, complete upset work.
3, module assembled tire
(1) equipment composition (being suitable for vehicle: C70, C80)
Being the module identical with the installation dimension of gondola car chassis brakes, being fixed on the upset support body of tipper, is the core of this equipment.Its purposes is, the brake component and pipeline that need location and installation can be fitted together on request, then be turned over turnback with tipper, be placed on delivery tray, complete assembly working.
4, storage module pallet
The disk shaped support body corresponding with module installation dimension and shape, its occupation and use is inverted in the above the brake component assembled on module assembled tire and pipe-line system, then place it on lifting installation car, be transported to below gondola car chassis, aligned position, make it rise suitable height, carry out mounting brake component and pipeline etc.
5, module pallet transport trolley
Dull and stereotyped wheel type manual dolly, for being transported to outside overturn system by the brake component assembled on tipper and pipe-line system, then hangs the storage place of specifying by brake component and pipe-line system with crane.
The beneficial effect that technical scheme provided by the invention is brought is:
The present invention can be used for modularization assembling work open-top car brakes and other technique needing overturn, it is with the labour intensity of the person of lightening one's labor, improve the quality of products, increase production capacity is design aim, under the prerequisite ensureing institute's production product quality, make every effort to equipment use, operation, maintaining are simple and convenient, and there is the features such as neat appearance.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the tipper structural front view (low level) that a kind of mould of the present invention assembles tipper and matching component thereof soon;
Fig. 2 is the tipper structural front view (high position) that a kind of mould of the present invention assembles tipper and matching component thereof soon;
Fig. 3 is the tipper structure left view (low level) that a kind of mould of the present invention assembles tipper and matching component thereof soon;
Fig. 4 is the tipper structure top view that a kind of mould of the present invention assembles tipper and matching component thereof soon;
Fig. 5 is the structural representation that a kind of mould of the present invention assembles tipper upset support body soon;
Fig. 6 is the Facad structure schematic diagram that a kind of mould of the present invention assembles the module assembled tire of tipper soon;
Fig. 7 is that the A-A of Fig. 6 is to structure sectional view;
Fig. 8 is that the B-B of Fig. 6 is to structure sectional view;
Fig. 9 is the structural front view that a kind of mould of the present invention assembles the module pallet of tipper soon;
Figure 10 is the structure top view that a kind of mould of the present invention assembles the module pallet of tipper soon;
The C-C of Figure 11 Figure 10 is to rotational structure sectional view.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment one
As shown in accompanying drawing 1-4, a kind of mould assembles tipper soon, comprise gantry bracing frame 1, bracing frame 1 side, described gantry is provided with pillar assembly 2, gantry bracing frame 1 top is provided with chain-wheel mechanism 3, described chain-wheel mechanism 3 is installed with chain 4, described chain 4 one end link block assembling lifting roll-over table assembly, the other end is connected in the hoist cylinder assembly 5 of gantry bracing frame 1 side; Described module assembled lifting roll-over table assembly is formed by overturning support body 6 and being fixed on the module assembled tire 7 overturn on support body 6, and described upset support body 6 connects described chain 4.
As shown in Figure 5, upset support body 6 comprises panel 61, riser 63 is connected with by vertical rib plate 62 above described panel 61 side, closure plate 64 is connected with below the panel 61 of described riser 63 offside, described panel 61 is connected with gripper shoe 65 in both sides in addition, be connected with side gusset 66 between described panel 61 and gripper shoe 65, below described panel 61 and between riser 63, be provided with bearing rib 67.
As shown in accompanying drawing 6-8, module assembled tire 7 comprises intermediate 71, is respectively arranged with two compartment reservoir locating support assembly 72,120 valve locating support 73 above described intermediate 71, pressure limiting valve locating rack assembly 74, dust arrester frame assembly 75 and auxiliary reservoir locating support assembly 76.
Embodiment two:
A kind of mould assembles tipper matching component soon, comprises module pallet transport trolley, module pallet transport trolley is provided with module pallet.
As shown in accompanying drawing 9-11, module pallet comprises tray rack 8, is equipped with gripper shoe 13, pressure limiting valve bracket assembly 9 above described tray rack 8, and offset plate pad 10 and dust arrester adjustment plate 11, arrange runners assembly 12 below described tray rack 8.
Embodiment three:
A kind of module assembled tire mounting process, comprises the following steps:
A, first by overturn as claimed in claim 1 support body and on module assembled tire installment work face be placed in position upwards, and fall to extreme lower position, confirm that module pallet transport trolley is in outer fix;
B, successively 120 valves, auxiliary reservoir, two compartment reservoir, pressure limiting valve to be hung on module assembled tire with suspender, adjust installation site, and fixing with Quick action callipers clamping;
C, then carry out the assembly work of pipeline, after all installment works complete, cleared up instrument on tyre surface and other remains the article such as another accessory, started lift, module assembled tire and mounted braking object and rise to highest point, turn over turnback;
D, module pallet is placed on transport trolley, shift onto below the module assembled tire that risen, its each site location is alignd with relevant position, whereabouts lift, mounted brake component is dropped on pallet, decontrols chucking clamp, lifting elevator, module pallet and dolly are released, with crane, pallet is winched to storage place.
This equipment is lifting and the multidimensional action cantilevered machinery rotated, and should be specifically noted that following item during operation.
1) first to clear up the article near equipment during operating equipment, any article affecting device action must not be had to exist.And to check in detail on assembling tyre card and equipment, the article of the whether likely landing when rotating.
2) to confirm that mounted another part and assembling tyre are firmly fastened.There is no the phenomenon that may come off and loosen to exist.
3), when operating equipment lifting and rotation, anyone body part must not near the position that may injure health, and operating personnel, when commanding apparatus, should examine near equipment whether have people, can operate machine be elevated or rotate when confirmation is perfectly safe.
4) various action all should be undertaken by operational procedure.
The tipper of this equipment is the plant equipment of cantilever self-balancing type, and regular maintenance and the maintenance of carrying out equipment are very important.Should be regular or irregular examination and maintenance are carried out to equipment.Be beneficial to produce and carry out smoothly and the safety of operating personnel.
1, before start work should each position state of careful checkout facility whether normal, each moving part and rotating part whether flexibly, with or without anomaly.Whether running check equipment lubrication is good.
2, whether activity freely, if any abnormality, should be corrected in time will to see the jacking condition looking into lift at any time.If when having both sides to be elevated the generation of nonsynchronous phenomenon, the length (the chain length adjusting bolt in adjustment accompanying drawing) of elevating chain should be adjusted in time.
3, due to long-time use, when belt occurs to loosen, belt tension bolt should be regulated.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a mould assembles tipper soon, comprise gantry bracing frame, bracing frame side, described gantry is provided with pillar assembly, it is characterized in that, described bracing frame top, gantry is provided with chain-wheel mechanism, described chain-wheel mechanism is installed with chain, described chain one end link block assembling lifting roll-over table assembly, the other end is connected in the hoist cylinder assembly of bracing frame side, gantry; Described module assembled lifting roll-over table assembly is formed by overturning support body and being fixed on the module assembled tire overturn on support body, the chain described in described upset support body connects.
2. mould assembles a tipper matching component soon, comprises module pallet transport trolley, it is characterized in that, described module pallet transport trolley is provided with module pallet.
3. a module assembled tire mounting process, comprises the following steps:
A, first by overturn as claimed in claim 1 support body and on module assembled tire installment work face be placed in position upwards, and fall to extreme lower position, confirm that module pallet transport trolley is in outer fix;
B, successively 120 valves, auxiliary reservoir, two compartment reservoir, pressure limiting valve to be hung on module assembled tire with suspender, adjust installation site, and fixing with Quick action callipers clamping;
C, then carry out the assembly work of pipeline, after all installment works complete, cleared up instrument on tyre surface and other remains the article such as another accessory, started lift, module assembled tire and mounted braking object and rise to highest point, turn over turnback;
D, module pallet is placed on transport trolley, shift onto below the module assembled tire that risen, its each site location is alignd with relevant position, whereabouts lift, mounted brake component is dropped on pallet, decontrols chucking clamp, lifting elevator, module pallet and dolly are released, with crane, pallet is winched to storage place.
4. a kind of mould according to claim 1 assembles tipper soon, it is characterized in that, described upset support body comprises panel, riser is connected with by vertical rib plate above described panel side, the lower panels of described riser offside is connected with closure plate, the other both sides of described panel are connected with gripper shoe, are connected with side gusset between described panel and gripper shoe, are provided with bearing rib between described lower panels and riser.
5. a kind of mould according to claim 1 assembles tipper soon, it is characterized in that, described module assembled tire comprises intermediate, two compartment reservoir locating support assembly is respectively arranged with above described intermediate, 120 valve locating supports, pressure limiting valve locating rack assembly, dust arrester frame assembly and auxiliary reservoir locating support assembly.
6. a kind of mould according to claim 2 assembles tipper soon, it is characterized in that, described module pallet comprises tray rack, is equipped with gripper shoe, pressure limiting valve bracket assembly above described tray rack, offset plate pad and dust arrester adjustment plate, arrange runners assembly below described tray rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410440522.3A CN104227404A (en) | 2014-09-01 | 2014-09-01 | Module assembly turning machine and matched assembly of module assembly turning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410440522.3A CN104227404A (en) | 2014-09-01 | 2014-09-01 | Module assembly turning machine and matched assembly of module assembly turning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104227404A true CN104227404A (en) | 2014-12-24 |
Family
ID=52216776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410440522.3A Pending CN104227404A (en) | 2014-09-01 | 2014-09-01 | Module assembly turning machine and matched assembly of module assembly turning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104227404A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004001940A (en) * | 2002-05-31 | 2004-01-08 | Honda Motor Co Ltd | Heavy-parts loading device |
| CN102581614A (en) * | 2012-03-01 | 2012-07-18 | 南车眉山车辆有限公司 | Overall assembly device for valve 120 module |
| CN202438824U (en) * | 2011-12-22 | 2012-09-19 | 南车长江车辆有限公司 | 120 valve modularized assembling apparatus for wind braking system of railway track |
| CN103418980A (en) * | 2013-08-15 | 2013-12-04 | 于华北 | Turnover machine for open wagon |
| CN203557098U (en) * | 2013-10-22 | 2014-04-23 | 南车石家庄车辆有限公司 | Rapid assembly tooling of flatcar 120-valve module |
| CN203791970U (en) * | 2014-04-10 | 2014-08-27 | 南车二七车辆有限公司 | Module assemblingtire for railway wagon brake device |
| CN204075701U (en) * | 2014-09-01 | 2015-01-07 | 山东华樱轨道装备有限公司 | A kind of module assembled tipper and matching component thereof |
-
2014
- 2014-09-01 CN CN201410440522.3A patent/CN104227404A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004001940A (en) * | 2002-05-31 | 2004-01-08 | Honda Motor Co Ltd | Heavy-parts loading device |
| CN202438824U (en) * | 2011-12-22 | 2012-09-19 | 南车长江车辆有限公司 | 120 valve modularized assembling apparatus for wind braking system of railway track |
| CN102581614A (en) * | 2012-03-01 | 2012-07-18 | 南车眉山车辆有限公司 | Overall assembly device for valve 120 module |
| CN103418980A (en) * | 2013-08-15 | 2013-12-04 | 于华北 | Turnover machine for open wagon |
| CN203557098U (en) * | 2013-10-22 | 2014-04-23 | 南车石家庄车辆有限公司 | Rapid assembly tooling of flatcar 120-valve module |
| CN203791970U (en) * | 2014-04-10 | 2014-08-27 | 南车二七车辆有限公司 | Module assemblingtire for railway wagon brake device |
| CN204075701U (en) * | 2014-09-01 | 2015-01-07 | 山东华樱轨道装备有限公司 | A kind of module assembled tipper and matching component thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202744222U (en) | Hand-operated upright column-type hydraulic crane | |
| CN203282964U (en) | Wheel assembly mounting and dismounting device | |
| CN201313248Y (en) | Full-automatic microcomputer-control wheel-set removing and disassembling machine | |
| CN204075701U (en) | A kind of module assembled tipper and matching component thereof | |
| CN208132856U (en) | Bearing-type wheel hub drawbench | |
| CN201211604Y (en) | Double head oil cylinder wheelset retrograded and unloading machine | |
| CN104227404A (en) | Module assembly turning machine and matched assembly of module assembly turning machine | |
| CN201367041Y (en) | Platform car for transporting heavy things | |
| CN209554661U (en) | A kind of loop wheel machine | |
| CN115650041A (en) | Detection maintenance workbench for bogie of urban rail transit electric bus | |
| CN205294661U (en) | Frame upset machine | |
| CN213802753U (en) | Locomotive unit brake dismounting device | |
| CN211076382U (en) | Missile hanging vehicle | |
| CN104386573A (en) | Finished railway vehicle lifting appliance | |
| CN202413992U (en) | Frame assembly turnover machine for heavy automobile finished automobile assembly line | |
| CN2587732Y (en) | Rolling type bolster and side frame bogie turnover apparatus | |
| CN203682904U (en) | Electric portal frame | |
| CN112707316A (en) | Copper-clad steel plate suction hoisting and transferring device with low impact force | |
| CN108383004B (en) | Goods shelf crane | |
| CN205892636U (en) | Railway rails carries dolly for thing | |
| CN206394511U (en) | A kind of Liftable rail and handling system | |
| CN205687419U (en) | A kind of towing cable coaster for I-steel slideway | |
| CN204281041U (en) | Rail vehicle whole suspender | |
| CN218931493U (en) | Novel chain walking trolley | |
| CN108263959A (en) | A kind of cantilever crane with lifting truck and telescopic arm running trolley |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141224 |