CN201313248Y - Full-automatic microcomputer-control wheel-set removing and disassembling machine - Google Patents

Full-automatic microcomputer-control wheel-set removing and disassembling machine Download PDF

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Publication number
CN201313248Y
CN201313248Y CNU2008202304336U CN200820230433U CN201313248Y CN 201313248 Y CN201313248 Y CN 201313248Y CN U2008202304336 U CNU2008202304336 U CN U2008202304336U CN 200820230433 U CN200820230433 U CN 200820230433U CN 201313248 Y CN201313248 Y CN 201313248Y
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China
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wheel
walking
beam device
full
walking beam
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Expired - Lifetime
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CNU2008202304336U
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Chinese (zh)
Inventor
喻国锋
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HUBEI HEQIANG MACHINERY DEVELOPMENT Ltd BY SHARE Ltd
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Individual
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Abstract

A full-automatic microcomputer-control wheel-set removing and disassembling machine comprises a base, fixed beam devices, a movable beam device, a strut device, an oil cylinder device, a wheel-set rotating device, a material bearing and discharge trolley, a detecting system, a hydraulic system, an electric control system, and a high-pressure oiling system. The base, the fixed beam devices and the strut device form an enclosed frame structure; the movable beam device is arranged in the middle of the the enclosed frame structure; a main removing and disassembling oil cylinder device is arranged in one fixed beam device; a small oil cylinder device is mounted in the other smaller fixed beam device; the main oil cylinder device has the same axis as the small oil cylinder; a slider body is mounted in the movable beam device; the U-shaped opening of the movable beam body and the slider body faces laterally; a traveling-wheel walking mechanism is mounted at the lower part of the movable beam body; positioning clamping iron mechanisms are arranged at the upper part, the lower part and the middle part of the movable beam body; a positioning grove device is arranged on the strut body and the base; and a guide rail vertical to the axis of a piston rod is mounted on the base. The automatic microcomputer-control wheel-set removing and disassembling machine not only realizes the removal and disassembly of various wheel sets, but also lowers cost.

Description

Full-automatic microcomputer control wheel is to dismounting machine
Technical field
The utility model relates to railway locomotive equipment machinery, is applicable to home and abroad different model standard gauge, broad gauge, narrow gauge EMUs, urban track traffic (subway, light rail), moves back the requirement of unloading with right wheel, axletree, brake disc, gear, reduction boxes of wheel such as the passenger vehicle of 2~3 brake discs, general wagons.
Background technology
Along with train repeatedly raises speed, cause the right design of vehicle wheel to be brought in constant renewal in, braked plate wheel right appearance to adapting to steady, the safe and reliable needs of high-speed cruising with 2,3 by former not band brake dish, make the original axle press-fitting machine of wheel shop, carshop or locomotive depot not fit into these novel demands of maintenance being unloaded at ordinary times (decomposition) to wheel to moving back of taking turns.Particularly China recent years passenger transport market fast development, speed per hour 200km/h, 300km/h, the preliminary operation of 350km/h EMUs, the various special right appearance of taking turns, bring of the continuous increase of various braked wheels to the maintenance amount, and move back that to unload difficulty big, move back and unload the quality requirement raising, simple frock by domestic existing equipment and making at present carries out wheel, moving back of brake disc unloaded, constantly efficient is low, noise is big, the labor strength height, and move back unload of poor quality, dangerous again, wheel to EMUs band gearbox unloads at all and can not carry out moving back especially, must have advanced reliably full-automatic microcomputer control wheel to dismounting machine satisfy various different wheels to maintenance and when making to wheel, axletree, brake disc, gear, moving back of parts such as reduction box unloaded, improve to move back and unload efficient, guarantee that institute moves back to unload part and axletree does not sustain damage.We once released double end oil cylinder wheel to dismounting machine and applied for patent for this reason, but still can not satisfy market and the client requirement to aspects such as price and functions.
Summary of the invention
In order to solve the deficiencies in the prior art, the utility model provides a kind of full-automatic microcomputer control wheel to dismounting machine, when it can not only satisfy various different wheels to maintenance and manufacturing moving back of part such as wheel, axletree, brake disc, gear, reduction box are unloaded, guaranteeing that institute moves back unloads part and axletree does not sustain damage, and reduces the cost cost.
In order to achieve the above object, the technical solution of the utility model is, a kind of full-automatic microcomputer control wheel is to dismounting machine, comprise base, the built-in beam device, the walking beam device, leg unit, cylinder apparatus, wheel is to whirligig, the holder dump car, detection system, hydraulic system, electric control system, the high pressure injection system, described base is equipped with the built-in beam device on the two ends, described leg unit is contained in the top of built-in beam device, constitute the frame structure of sealing, the walking beam device is located between the frame structure of sealing, it is characterized in that: be equiped with main moving back in the described built-in beam device one and unload cylinder apparatus, be equiped with the small oil tank device in another less built-in beam device, main, small oil tank device coaxial line, described walking beam device has one roughly to be I-shaped walking beam body, slide body wherein is housed, have the chute that moves forward and backward for slide body on the walking beam body, the U type open side of walking beam body and slide body is opened, wheeled walking mechanism is equipped with away in the bottom of walking beam body, location gib mechanism is installed in the middle part up and down of walking beam body, on Body of pillar and base, be provided with the locating slot device, the vertical guide rail that is equipped with the piston rod axis on the described base.
Slide body in the described walking beam body can about same fashionable dress, also can only adorn one of them.
Described slide body adopts whole steel-casting, and the little U template of its end face is replaceable.
Describedly walk wheeled walking mechanism, be connected with motor, reductor.
Described location gib mechanism connects the rectangle gib before oil cylinder, oil cylinder piston bar are housed on bearing.
Described holder dump car is by car body, carriage and lowering or hoisting gear, slewing equipment, walking mechanism, carriage lifting measurement mechanism, compositions such as balance weight, walking mechanism is equipped with in described car body lower end, slewing equipment is equipped with in the upper end, described slewing equipment is at motor, gear is housed before the reductor, front end is equipped with carriage and lifting, measurement mechanism, described carriage and lowering or hoisting gear are installation brackets on elevating mechanism, carriage has two trailing arms, carriage is connected with motor, reductor, screw mandrel-nut is paid, and be equipped with by motor the car body lower end, reductor, the walking mechanism that wheel constitutes.
The utility model is compared with " the full-automatic microcomputer control of double end oil cylinder wheel is to dismounting machine ", and the one, there are one built-in beam device and cylinder apparatus less; The 2nd, the slide body in the walking beam device can be adorned one also can adorn two, can use flexibly as required; The 3rd, the walking beam device is not to move along axis, but advances and retreat with the axis normal direction, and base and leg unit on correspondence are provided with an anchor point.
The beneficial effects of the utility model are, not only wide accommodation: can satisfy and move back the needs that unload the many kinds of many specifications; Move back and unload the efficient height: whole moving back unloaded process mechanism degree height, thereby guaranteed that higher moving back unload efficient; Quality is secure: institute moves back and unloads part and axletree can not sustain damage.And because on one side built-in beam device and cylinder apparatus, design lessly, reduced cost, thereby satisfied the different levels requirement of client.
Description of drawings
Fig. 1 is the utility model main frame schematic diagram.
Fig. 2 is the utility model schematic top plan view.
Fig. 3 is that the wheel of band brake dish is right.
Fig. 4, Fig. 5 move back to unload the technical process schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further specified.By Fig. 1 to Fig. 5 as can be known, the utility model discloses a kind of full-automatic microcomputer control wheel to dismounting machine, comprise base 1, built-in beam device 2, walking beam device 3, leg unit 4, cylinder apparatus 5, wheel is to whirligig 6, holder dump car 7, detection system 8, hydraulic system 9, electric control system 10, high pressure injection system 11, described base is equipped with built-in beam device 2 on 1 two ends, described leg unit 4 is contained in the top of built-in beam device 2, constitute the frame structure of sealing, assurance has enough rigidity intensity, move back the needs that unload to satisfy, walking beam device 3 is located between the frame structure of sealing, be equiped with main moving back in the described built-in beam device one and unload cylinder apparatus 51, there be enough moving back to unload strength to satisfy, be equiped with less cylinder apparatus 52 in another less built-in beam device, therefore cost-saved, main, small oil tank device coaxial line, described walking beam device 3 has one roughly to be I-shaped walking beam body 31, slide body 32 wherein is housed, have the chute 33 that moves forward and backward for slide body on the walking beam body, U type opening 34 sides of walking beam body and slide body are opened, wheeled walking mechanism 35 is equipped with away in the bottom of walking beam body, location gib mechanism 36 is installed in the middle part up and down of walking beam body, on Body of pillar and base, be provided with locating slot device 37, the vertical guide rail 12 that is equipped with the piston rod axis on the described base uses for walking beam device 3 advance and retreat.
Slide body in the described walking beam body can about same fashionable dress, also can only adorn one of them.
Described slide body adopts whole steel-casting, and the little U template of its end face is replaceable.
Describedly walk wheeled walking mechanism, be connected with motor, reductor.
Described location gib mechanism connects the rectangle gib before oil cylinder, oil cylinder piston bar are housed on bearing.
Described holder dump car is made up of car body, carriage and lowering or hoisting gear, slewing equipment, walking mechanism, carriage lifting measurement mechanism, balance weight etc., walking mechanism is equipped with in described car body lower end, slewing equipment is equipped with in the upper end, described slewing equipment is before motor, reductor gear to be housed, front end is equipped with carriage and lifting, measurement mechanism, carriage lifting measurement mechanism has been to detect institute's support roller to center line and the contour function of dismounting machine oil cylinder piston bar center line, and assurance institute support roller is to being withstood by dismounting machine is top fast.Described carriage and lowering or hoisting gear are installation brackets on elevating mechanism, and carriage has two trailing arms, and carriage is connected with motor, reductor, screw mandrel-nut and pays, and the walking mechanism that is made of motor, reductor, wheel is equipped with in the car body lower end.For guaranteeing the dolly even running, can adorn balance weight on it, make it with the institute support roller to balancing each other.
The described side that whirligig 6 is contained in left built-in beam of taking turns, it is made up of fixed mount, telescopic arm, motor, rubber wheel, telescopic arm measurement mechanism etc.Because the scope of application of equipment is wide, wheel to behind the location its take turns on part may interfere with walking beam U type mouth, at this moment install driven wheel rotation solved this problem; Described high pressure injection system 11 is installed in right built-in beam one side, for wheel oiling is moved back when unloading and uses, and the right axis hole of wheel is swollen under the effect of hydraulic oil, reduces to move back and unloads strength, is convenient to move back and unloads.
By Fig. 3 to Fig. 5 as can be known, wheel holds in the palm on the dump car 7 being hung in will move back the wheel that unloads by the material loading whilrley crane, enter to move back and unload in the main frame, to take turns holder will be got and clamping, send into the dismounting machine station behind the Rotate 180 degree, axletree places the U-shaped opening of walking beam body, the position of fastening walking beam device, the major-minor emptying cylinder piston rod that moves back in two stretches out, withstand axletree by the tip mechanism that is contained in its front end, to wheel axis hole is injected the bloated hole of hydraulic oil, as shown in Figure 4, move back and unload left side when wheel revolver and lean against on the walking beam body, one of oil cylinder is unloaded towards main moving back in the left side, and the master moves back emptying cylinder piston rod work jacking forward, and wheel unloads until the left side, the holder dump car holds up axletree and wheel and withdraws from tune and enter in the dismounting machine again, repeats can back off as shown in Figure 5 the right wheel of above-mentioned action; In like manner can move back unload with a plurality of brake discs or the band reductor various take turns right.
As same fashionable dress about the slide body in the walking beam body, then these facility have and " the double end oil cylinder is taken turns dismounting machine " identical action function and operation principle.

Claims (6)

1, full-automatic microcomputer control wheel is to dismounting machine, comprise base, the built-in beam device, the walking beam device, leg unit, cylinder apparatus, wheel is to whirligig, the holder dump car, detection system, hydraulic system, electric control system, the high pressure injection system, described base is equipped with the built-in beam device on the two ends, described leg unit is contained in the top of built-in beam device, constitute the frame structure of sealing, the walking beam device is located between the frame structure of sealing, it is characterized in that: be equiped with main moving back in the described built-in beam device one and unload cylinder apparatus, be equiped with the small oil tank device in another less built-in beam device, main, small oil tank device coaxial line, described walking beam device has one roughly to be I-shaped walking beam body, slide body wherein is housed, have the chute that moves forward and backward for slide body on the walking beam body, the U type open side of walking beam body and slide body is opened, wheeled walking mechanism is equipped with away in the bottom of walking beam body, location gib mechanism is installed in the middle part up and down of walking beam body, on Body of pillar and base, be provided with the locating slot device, the vertical guide rail that is equipped with the piston rod axis on the described base.
2, a kind of full-automatic microcomputer control wheel as claimed in claim 1 is characterized in that dismounting machine: the slide body in the described walking beam body can about same fashionable dress, also can only adorn one of them.
3, a kind of full-automatic microcomputer control wheel as claimed in claim 1 is to dismounting machine, and it is characterized in that: described slide body adopts whole steel-casting, and the little U template of its end face is replaceable.
4, a kind of full-automatic microcomputer control wheel as claimed in claim 1 is characterized in that dismounting machine: describedly walk wheeled walking mechanism, be connected with motor, reductor.
5, a kind of full-automatic microcomputer control wheel as claimed in claim 1 is characterized in that dismounting machine: described location gib mechanism connects the rectangle gib before oil cylinder, oil cylinder piston bar are housed on bearing.
6, a kind of full-automatic microcomputer control wheel as claimed in claim 1 is to dismounting machine, it is characterized in that: described holder dump car is by car body, carriage and lowering or hoisting gear, slewing equipment, walking mechanism, carriage lifting measurement mechanism, compositions such as balance weight, walking mechanism is equipped with in described car body lower end, slewing equipment is equipped with in the upper end, described slewing equipment is at motor, gear is housed before the reductor, front end is equipped with carriage and lifting, measurement mechanism, described carriage and lowering or hoisting gear are installation brackets on elevating mechanism, carriage has two trailing arms, carriage is connected with motor, reductor, screw mandrel-nut is paid, and be equipped with by motor the car body lower end, reductor, the walking mechanism that wheel constitutes.
CNU2008202304336U 2008-12-19 2008-12-19 Full-automatic microcomputer-control wheel-set removing and disassembling machine Expired - Lifetime CN201313248Y (en)

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Application Number Priority Date Filing Date Title
CNU2008202304336U CN201313248Y (en) 2008-12-19 2008-12-19 Full-automatic microcomputer-control wheel-set removing and disassembling machine

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Application Number Priority Date Filing Date Title
CNU2008202304336U CN201313248Y (en) 2008-12-19 2008-12-19 Full-automatic microcomputer-control wheel-set removing and disassembling machine

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493467A (en) * 2015-01-04 2015-04-08 宁波力品格自动化科技有限公司 Gas spring expanding oiling and oil sealing guider press-fitting integrated device
CN104723067A (en) * 2015-04-02 2015-06-24 湖北合强机械发展股份有限公司 Fully automatic wheel set withdrawal machine
CN105773114A (en) * 2016-02-26 2016-07-20 燕山大学 Motor train unit wheel set retreating and detaching machine
CN108568653A (en) * 2017-03-14 2018-09-25 北京新联铁集团股份有限公司 Wheel is to gear wheel dismounting machine and its feeding device
CN109794905A (en) * 2019-03-21 2019-05-24 湖北合强机械发展股份有限公司 Rim dismounting machine
CN110293391A (en) * 2019-07-26 2019-10-01 中铁第四勘察设计院集团有限公司 100% low-floor tramcar independent wheelset demountor of one kind and method for dismounting
CN111702445A (en) * 2020-06-22 2020-09-25 北京恒信凯博科技有限公司 Special hydraulic cylinder maintenance machine equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493467A (en) * 2015-01-04 2015-04-08 宁波力品格自动化科技有限公司 Gas spring expanding oiling and oil sealing guider press-fitting integrated device
CN104723067A (en) * 2015-04-02 2015-06-24 湖北合强机械发展股份有限公司 Fully automatic wheel set withdrawal machine
CN104723067B (en) * 2015-04-02 2017-10-10 湖北合强机械发展股份有限公司 Full-automatic wheel is to dismounting machine
CN105773114A (en) * 2016-02-26 2016-07-20 燕山大学 Motor train unit wheel set retreating and detaching machine
CN108568653A (en) * 2017-03-14 2018-09-25 北京新联铁集团股份有限公司 Wheel is to gear wheel dismounting machine and its feeding device
CN109794905A (en) * 2019-03-21 2019-05-24 湖北合强机械发展股份有限公司 Rim dismounting machine
CN110293391A (en) * 2019-07-26 2019-10-01 中铁第四勘察设计院集团有限公司 100% low-floor tramcar independent wheelset demountor of one kind and method for dismounting
CN111702445A (en) * 2020-06-22 2020-09-25 北京恒信凯博科技有限公司 Special hydraulic cylinder maintenance machine equipment

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: HUBEI HEQIANG MACHINERY DEVELOPMENT CO., LTD.

Free format text: FORMER OWNER: YU GUOFENG

Effective date: 20130402

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 436000 EZHOU, HUBEI PROVINCE TO: 436004 EZHOU, HUBEI PROVINCE

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Effective date of registration: 20130402

Address after: 436004 Hubei city of Ezhou Province East Road No. 55 Strong Machinery Development Co. Ltd.

Patentee after: Hubei Heqiang Machinery Development Co., Ltd.

Address before: 436000 Hubei city of Ezhou Province East Avenue in the middle of the new Temple Industrial Park Strong Machinery Development Co. Ltd.

Patentee before: Yu Guofeng

C56 Change in the name or address of the patentee

Owner name: HUBEI HEQIANG MACHINERY DEVELOPMENT LIMITED BY SHA

Free format text: FORMER NAME: HUBEI HEQIANG MACHINERY DEVELOPMENT CO., LTD.

CP03 Change of name, title or address

Address after: 55 No. 436004 Hubei city of Ezhou Province East Avenue

Patentee after: Hubei Heqiang Machinery Development Limited By Share Ltd.

Address before: 436004 Hubei city of Ezhou Province East Road No. 55 Strong Machinery Development Co. Ltd.

Patentee before: Hubei Heqiang Machinery Development Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20090923

CX01 Expiry of patent term