CN102581614A - Overall assembly device for valve 120 module - Google Patents
Overall assembly device for valve 120 module Download PDFInfo
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- CN102581614A CN102581614A CN2012100516054A CN201210051605A CN102581614A CN 102581614 A CN102581614 A CN 102581614A CN 2012100516054 A CN2012100516054 A CN 2012100516054A CN 201210051605 A CN201210051605 A CN 201210051605A CN 102581614 A CN102581614 A CN 102581614A
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Abstract
The invention discloses an overall assembly device for a valve 120 module, which belongs to the technical field of rail wagon assembly and comprises a stand column, a lifting mechanism, an overturn mechanism, a disassembly platform, a manipulator and an assembly component. The lifting mechanism is installed on the stand column and comprises a lifting platform, a lifting air cylinder, a guide part and a locking part. The overturn mechanism is installed on the lifting platform and comprises a motor, a reducer, a brake, a coupling and a module mount. The disassembly platform is connected onto the module mount. Each of the disassembly platform and the assembly platform comprises a jig, a pressure lifting valve clamp, a valve 120 clamp, a 50-L air cylinder clamp and an 11X17-L cylinder clamp. The manipulator comprises a fixed seat, a rotating device, a telescopic arm, a lifting bar and a module rotating mechanism. The overall assembly device is high in assembly precision and convenient in use and maintenance, labor intensity is relieved, and production efficiency is improved. The interchangeability requirement is met, and space of an assembly site is economized. The overall assembly device is widely applied to overall assembly of valve 120 modules of a rail wagon brake system.
Description
Affiliated technical field
The present invention relates to the member assembling device in the railway freight-car, especially braking system part assembling belongs to the railway freight-car assembling technology field.
Background technology
At present, 120 valve modules of brakes mainly comprise on the railway freight-car: 120 valves, auxiliary reservoir, two compartment reservoir, pressure limiting valve, combined type dust arrester and connect the braking pipe arrangement between these parts.Assemble method of the prior art mainly contains two kinds:
With each parts of 120 valve modules respectively by the lift cart jacking to installed surface, connect fastening each securing member behind each piping again.The major defect of this method is, because accumulated error between parts causes the powerful assembling of parts easily, labour intensity is big, and production efficiency is low.
2. earlier each parts in 120 valve modules are assembled in movably on the platform, fastening then each parts, under mobile platform to the car body of lifting, lifting platform carries out overall package again.The major defect of this method is: the no-fix during assembling of each valve, reservoir, be in free state, and cause the relative position of installed surface inconsistent, even the installing hole displacement occurs with the locating surface of mobile platform, cause powerful the assembling, influence the brakes assembling quality.
Summary of the invention
To the problems referred to above, the present invention provides a kind of 120 valve module overall package devices.
The technical solution adopted for the present invention to solve the technical problems is: 120 valve module overall package devices, comprise column, and also comprise elevating mechanism, switching mechanism, anti-assembly platform, manipulator and positive assembly platform; Elevating mechanism is installed on the column, and elevating mechanism is made up of hoistable platform, lifting reservoir, guiding parts, locking member; Switching mechanism is installed on the hoistable platform, and switching mechanism is made up of motor, decelerator, brake, shaft coupling, module mount pad; Connect anti-assembly platform on the module mount pad; Anti-assembly platform is made up of moulding bed, pressure limiting valve clamping device, 120 valve clamping devices, 50 liters of reservoir clamping devices, 11 * 17 liters of reservoir clamping devices; Manipulator is made up of holder, whirligig, telescopic arm, elevating lever, module rotating mechanism; Positive assembly platform is made up of moulding bed, pressure limiting valve clamping device, 120 valve clamping devices, 50 liters of reservoir clamping devices, 11 * 17 liters of reservoir clamping devices; Moulding bed is installed on the module rotating mechanism.
This device adopts switching mechanism cooperative mechanical hand mode to carry out 120 valve module overall package.The anti-assembly platform of replaceable suitable module on the tipper, platform is provided with 120 valve module positioning clamping devices, elevating mechanism, the positive assembly platform of configuration 120 valve modules on the manipulator.Each parts of 120 valve modules are fallen on the positive assembly platform through upset after assembling clamps on the anti-assembly platform, by manipulator 120 valve modules are lifted under the car body that needs to install again, realize the modularization assembling.
The invention has the beneficial effects as follows that assembly precision is high, operation and maintenance is convenient, has alleviated labour intensity, has improved production efficiency.Satisfy the interchangeability requirement, satisfy the production of multiple vehicle, practice thrift the assembling site space.Extensively apply to rail wagon brake system 120 valve module overall package, relate to the vehicle of brakes modularized designs such as open-top car, box car.
Description of drawings
Fig. 1 is a general structure sketch map of the present invention (front view);
Fig. 2 is a manipulator and positive assembly platform vertical view partly among Fig. 1;
Fig. 3 is the vertical view of elevating mechanism among Fig. 1, switching mechanism and anti-assembly platform part;
Fig. 4 is an elevating mechanism front view among Fig. 1;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the vertical view of Fig. 4;
Fig. 7 is a switching mechanism front view among Fig. 1;
Fig. 8 is the vertical view of Fig. 7;
Fig. 9 is an anti-assembly platform front view among Fig. 1;
Figure 10 is the left view of Fig. 9;
Figure 11 is the vertical view of Fig. 9;
Figure 12 is a manipulator front view among Fig. 1;
Figure 13 is the vertical view of Figure 12;
Figure 14 is a positive assembly platform front view among Fig. 1;
Figure 15 is the vertical view of Figure 14.
Parts and numbering among the figure:
The 1-column,
The 2-elevating mechanism, the 2-1-hoistable platform, 2-2-lifting reservoir, the 2-3-guiding parts,
The 2-4-locking member;
The 3-switching mechanism, the 3-1-motor, the 3-2-decelerator, the 3-3-brake,
The 3-4-shaft coupling, 3-5-module mount pad;
The anti-assembly platform of 4-, the 4-1-moulding bed, 4-2-pressure limiting valve clamping device, 4-3-120 valve clamping device,
4-4-50 rises the reservoir clamping device, 4-5-11 * 17 liter reservoir clamping device;
The 5-manipulator, the 5-1-holder, the 5-2-whirligig, the 5-3-telescopic arm,
The 5-4-elevating lever, 5-5-module rotating mechanism;
The positive assembly platform of 6-, the 6-1-moulding bed, 6-2-pressure limiting valve clamping device, 6-3-120 valve clamping device,
6-4-50 rises the reservoir clamping device, 6-5-11 * 17 liter reservoir clamping device.
The specific embodiment
Below in conjunction with embodiment the present invention is further specified.
Referring to Fig. 1-15,120 valve module overall package device, comprise column 1, also comprise elevating mechanism 2, switching mechanism 3, anti-assembly platform 4, manipulator 5 and positive assembly platform 6; Elevating mechanism 2 is installed on the column 1, and elevating mechanism 2 is made up of hoistable platform 2-1, lifting reservoir 2-2, guiding parts 2-3, locking member 2-4; Switching mechanism 3 is installed on the hoistable platform 2-1, and switching mechanism 3 is made up of motor 3-1, decelerator 3-2, brake 3-3, shaft coupling 3-4, module mount pad 3-5; Module mount pad 3-5 goes up and connects anti-assembly platform 4; Anti-assembly platform 4 is made up of moulding bed 4-1, pressure limiting valve clamping device 4-2,120 valve clamping device 4-3,50 liters of reservoir clamping device 4-4,11 * 17 liters of reservoir clamping device 4-5; Manipulator 5 is made up of holder 5-1, whirligig 5-2, telescopic arm 5-3, elevating lever 5-4, module rotating mechanism 5-5; Positive assembly platform 6 is made up of moulding bed 6-1, pressure limiting valve clamping device 6-2,120 valve clamping device 6-3,50 liters of reservoir clamping device 6-4,11 * 17 liters of reservoir clamping device 6-5; Moulding bed 6-1 is installed on the module rotating mechanism 5-5.
Number of assembling steps is following:
Earlier 120 valve module parts are winched on the anti-assembly platform 4 with hoisting apparatus, each positioning parts is clamped on this platform, hoistable platform 2-1 moves up and down along column; Drive anti-assembly platform 4 and move up and down, switching mechanism 3 drives anti-assembly platform 4 upsets, adopt between each parts bolt connect fastening after; Unclamp the locking member 2-4 of lowering or hoisting gear; Start lifting reservoir 2-2, the switching mechanism 3 that hoistable platform 2-1 is reached is lifted to certain altitude together with anti-assembly platform 4, locking hoistable platform 2-1; Start the switching mechanism power supply, with 180 ° (like Fig. 7) of anti-assembly platform 4 upsets; The artificial assembly mechanical hand 5 that rotates rotates counterclockwise (rotation direction is shown in Fig. 2 arrow) with telescopic arm 5-3, makes telescopic arm 5-3 go up positive assembly platform 6 and is positioned under the anti-assembly platform 4; Solid mechanical hand 5 unclamps hoistable platform locking member 2-4, starts lifting reservoir 2-2; Anti-assembly platform 4 is dropped to certain altitude, and locking hoistable platform 2-1 unclamps 120 valve member clamp mechanism; 120 valve members are fallen on the positive assembly platform 6, steadily behind the location, unclamp locking member 2-4; Start lifting mechanism, anti-assembly platform 4 is risen to certain altitude, locking hoistable platform 2-1.Manipulator 5 is rotated counterclockwise again, telescopic arm 5-3 and assembling car body are met at right angles, elongation telescopic arm 5-3 delivers to the car body below with 120 valve modules, assembles.After assembling is accomplished,, rotate counterclockwise 180 ° with telescopic arm 5-3 withdrawal, fixing.Start switching mechanism 3, with 180 ° of anti-assembly platform 4 revolutions, unclamp locking member 2-4, decline hoistable platform 2-1 is in original position, and locking begins the next round circulation.
Claims (1)
1. a valve module overall package device comprises column (1), it is characterized in that, also comprises elevating mechanism (2), switching mechanism (3), anti-assembly platform (4), manipulator (5) and positive assembly platform (6); Elevating mechanism (2) is installed on the column (1), and elevating mechanism (2) is made up of hoistable platform (2-1), lifting reservoir (2-2), guiding parts (2-3), locking member (2-4); Switching mechanism (3) is installed on the hoistable platform (2-1), and switching mechanism (3) is made up of motor (3-1), decelerator (3-2), brake (3-3), shaft coupling (3-4), module mount pad (3-5); Module mount pad (3-5) is gone up and is connected anti-assembly platform (4); Anti-assembly platform (4) is made up of moulding bed (4-1), pressure limiting valve clamping device (4-2), 120 valve clamping devices (4-3), 50 liters of reservoir clamping devices (4-4), 11 * 17 liters of reservoir clamping devices (4-5); Manipulator (5) is made up of holder (5-1), whirligig (5-2), telescopic arm (5-3), elevating lever (5-4), module rotating mechanism (5-5); Positive assembly platform (6) is made up of moulding bed (6-1), pressure limiting valve clamping device (6-2), 120 valve clamping devices (6-3), 50 liters of reservoir clamping devices (6-4), 11 * 17 liters of reservoir clamping devices (6-5); Moulding bed (6-1) is installed on the module rotating mechanism (5-5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210051605.4A CN102581614B (en) | 2012-03-01 | 2012-03-01 | Overall assembly device for valve 120 module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210051605.4A CN102581614B (en) | 2012-03-01 | 2012-03-01 | Overall assembly device for valve 120 module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102581614A true CN102581614A (en) | 2012-07-18 |
| CN102581614B CN102581614B (en) | 2014-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210051605.4A Active CN102581614B (en) | 2012-03-01 | 2012-03-01 | Overall assembly device for valve 120 module |
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| Country | Link |
|---|---|
| CN (1) | CN102581614B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104227404A (en) * | 2014-09-01 | 2014-12-24 | 山东华樱轨道装备有限公司 | Module assembly turning machine and matched assembly of module assembly turning machine |
| CN110509953A (en) * | 2019-08-15 | 2019-11-29 | 成都中车四方轨道车辆有限公司 | A kind of brake unit turnover device |
| CN110743731A (en) * | 2019-10-14 | 2020-02-04 | 凯文斯流体控制(江苏)有限公司 | Production and assembly integrated equipment for stop valve |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5364067A (en) * | 1994-02-18 | 1994-11-15 | Kelsey-Hayes Corporation | Vehicular anti-lock brake system hydraulic control valve and method of making same |
| CN201098892Y (en) * | 2007-04-11 | 2008-08-13 | 齐齐哈尔轨道交通装备有限责任公司 | Assembly vehicle use for mounting railway vehicle components |
| CN202498349U (en) * | 2012-03-01 | 2012-10-24 | 南车眉山车辆有限公司 | Overall assembly device for valve 120 module |
-
2012
- 2012-03-01 CN CN201210051605.4A patent/CN102581614B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5364067A (en) * | 1994-02-18 | 1994-11-15 | Kelsey-Hayes Corporation | Vehicular anti-lock brake system hydraulic control valve and method of making same |
| CN201098892Y (en) * | 2007-04-11 | 2008-08-13 | 齐齐哈尔轨道交通装备有限责任公司 | Assembly vehicle use for mounting railway vehicle components |
| CN202498349U (en) * | 2012-03-01 | 2012-10-24 | 南车眉山车辆有限公司 | Overall assembly device for valve 120 module |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104227404A (en) * | 2014-09-01 | 2014-12-24 | 山东华樱轨道装备有限公司 | Module assembly turning machine and matched assembly of module assembly turning machine |
| CN110509953A (en) * | 2019-08-15 | 2019-11-29 | 成都中车四方轨道车辆有限公司 | A kind of brake unit turnover device |
| CN110743731A (en) * | 2019-10-14 | 2020-02-04 | 凯文斯流体控制(江苏)有限公司 | Production and assembly integrated equipment for stop valve |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102581614B (en) | 2014-06-18 |
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