CN104723039A - Numerically-controlled gantry milling and drilling machine for machining underframe of rail passenger car and machining method thereof - Google Patents
Numerically-controlled gantry milling and drilling machine for machining underframe of rail passenger car and machining method thereof Download PDFInfo
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- CN104723039A CN104723039A CN201510131139.4A CN201510131139A CN104723039A CN 104723039 A CN104723039 A CN 104723039A CN 201510131139 A CN201510131139 A CN 201510131139A CN 104723039 A CN104723039 A CN 104723039A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/015—Frames, beds, pillars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/012—Portals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/002—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
- B23Q17/003—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders by measuring a position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/26—Fluid-pressure drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/385—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously using a gear and rack mechanism or a friction wheel co-operating with a rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
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Abstract
The invention discloses a numerically-controlled gantry milling and drilling machine for machining an underframe of a rail passenger car. A machine tool bed of the numerically-controlled gantry milling and drilling machine is of an integrated frame structure. A small rail car capable of moving on ground rails is arranged at the lower portion of the machine tool bed. At least two machining positions are arranged in the length direction of a workpiece. The front side and the rear side of each position are provided with underframes. Clamping devices are arranged between the front end of a left machine tool bed body and the corresponding underframe, between the rear end of the left machine tool bed body, between the front end of a right machine tool bed body and the corresponding underframe and between the rear end of the right machine tool bed body and the corresponding underframe respectively. A lifting device and a synchronizing device are arranged between the machine tool bed and the small rail car. A method for using the numerically-controlled gantry milling and drilling machine to machine the underframe of the rail passenger car comprises the steps that the workpiece is hoisted in place; a host machine is moved to the first position; the host machine conducts clamping; the position of the workpiece is adjusted to the to-be-machined state; the workpiece is clamped; tool setting is conducted, and the original point of a workpiece coordinate system is found out; the workpiece is subjected to milling and drilling; the clamping devices loosen the workpiece, and the host machine is moved to the second position; the steps are repeated, and the machining content at the second position is completed; the steps are repeated to conduct machining of a next workpiece. The numerically-controlled gantry milling and drilling machine has the advantages of being simple in structure and low in cost.
Description
Technical field
The present invention relates to trolley coach technical field of processing equipment, particularly a kind of numerical control gantry drilling and milling machine and processing method thereof being applied to the processing of trolley coach underframe.
Background technology
Car body is one of most important building block in urban rail transit vehicles, and it is supported on bogie, and vehicle body bottom frame bottom and roof install a large amount of electromechanical equipments, forms the main body of vehicle.Car body is made up of underframe, both walls (comprising car door, vehicle window), front and back headwall, roof 6 major part.Large-scale trolley coach underframe is the aluminium alloy, carbon steel or the stainless steel large-sized component that are combined into by floor, side bar, welding structural element etc., it is the architecture basics of car body, it not only will bear the weight of all devices in car body itself and car, also transmit tractive force and the brake force of vehicle simultaneously, and bear the various complex loads such as bending, the torsion in running.Start once to adopt assembly welding after processing each parts separately to form the processing mode of whole car body, due to the impact of the factor such as error accumulation, welding deformation, the assembly precision comparison of the car body that this mode is processed is low, can not meet bullet train to car load car body at a high speed, the requirement of stable, reliability service; After starting to adopt parts assembly welding afterwards gradually, the process of overall machining, can effectively solve welding stress deformation, rigging error affected problem to car load precision.But also process equipment, processing technology, frock are had higher requirement simultaneously, not only need large-scale process equipment, also need to be equipped with Special processing tooling and be installed fixing.
Fig. 1, Fig. 2 are a kind of structural representation of trolley coach underframe (inversion), rail passenger car body Undercarriage structure adopts various section bar grafting assembly welding to form, it is the reference for assembling of bodywork assembly, usually underframe is divided into the unit such as floor, side bar, draw beam, pilot beam, sleeper beam and crossbeam, carry out modularized design, then assembly welding, cloth weldering reinforcement, form integral frame-type structure, side bar mainly bears longitudinal loading, transmit fore-and-aft direction power, crossbeam, floor bear vertical load, support guest room equipment and passenger etc. and lift underfloor machine; And draw beam, sleeper beam, pilot beam bear longitudinal direction and vertical load simultaneously, sleeper beam is for connecting bogie, for supporting the weight of car body, it is the place that car body directly connects with bogie, bear huge loading force, the installation requirements of braking and electrical pipeline to be met simultaneously, make sleeper beam must have the very high rigidity of structure, intensity and flatness.Sleeper beam is made up of the sleeper beam seat be welded on edge beam of underframe, sleeper beam seat is the box structure of heavy wall shape extrusion, have antitorque and resistant to bending high rigidity, the centre bore on A face and 8 connecting holes for being connected centrepin, and then connect draw beam, B face is for connecting side bearing, the two reserves the allowance of 5mm in short transverse difference 171mm, B face, removes for milling after whole underframe assembly welding completes, reach the planarity requirements of needs, to install bogie and vibration absorber.
From Fig. 1, Fig. 2, rail passenger car body underframe has distinctive big cross section thin plate box design feature, its length reaches 24.2 meters, width 2.82 meters, complex-shaped and irregular, its processing characteristic is, 1, not only need large-scale process equipment, 2, also need to be equipped with Special processing tooling and be installed fixing; Just the prior art situation analysis of above-mentioned 2 is as follows below:
What 1, adopt for the process equipment of trolley coach underframe at present is the large-sized numerical control planer-type process equipment of large span, Long travel, fixed-beam and movable beam type two kinds whether can be divided into cross beam movement, the design feature of movable gantry numerical control drilling milling machine is that portal frame moves, workbench is fixed, so it does not limit the weight of workpiece, can processing super long type part, along with improving constantly of its automation performance and Composite degree, obtain and apply more and more widely.Movable gantry numerical control drilling milling machine, its structure comprises lathe bed, gantry, cross slid platform, workbench, hydraulic power unit and electrical control gear, gantry is by being installed on drive unit between gantry upright post and lathe bed and transmission device makes X to movement along the line slideway be installed on lathe bed, cross slid platform is by slide unit, slide plate forms, drive unit and transmission device is provided with between slide unit and gantry beam, slide unit is driven to move along the line slideway on gantry beam as Y-direction, unit head and slide plate are connected, drive unit and transmission device is provided with between slide plate and slide unit, slide plate and unit head is driven to move along the line slideway be installed on slide unit as Z-direction.As State Intellectual Property Office disclosed in the 17 days July in 2013 by Lu Songmao, Xue Jing designs clearly, application number is 201310130111.X, name is called the application for a patent for invention of movable gantry multifunctional numerical control drilling and milling machine, comprise lathe bed, control box and electrical control cubicles, column is supported on lathe bed slidably, column is fixed with beam mechanism, upper brill milling mechanism is supported on beam mechanism slidably, electrical control cubicles is installed on beam mechanism, lathe bed is Split type structure, comprise left part lathe bed and right part lathe bed, left part lathe bed and right part lathe bed are connected by middle link, workbench is packed on link, left column, right column are supported on left part lathe bed and right part lathe bed respectively by slide mechanism slidably, beam mechanism across and be installed on left column and right column, upper brill milling mechanism is contained on mobile fagging, the main shaft that mobile support strip moves brill milling mechanism moves along beam mechanism, the elevating movement of main shaft is controlled by elevating mechanism, movable plate in elevating mechanism is supported on brill milling mechanism slidably, and movable plate drives main shaft to carry out ascending, descending campaign.
The article that " Shandong industrial technology " magazine the 8th phase in 2014 delivers, author is Li Bao state of Changchun Railway Vehicle Co., Ltd., title is " passenger train aluminium alloy underframe integral processing ", describe 30 meters of movable gantry five-shaft linkage numerical control machining centers that equipment Imported From German EMH Company FOOKE company of Changchun Railway Vehicle Co., Ltd. produces, its running shaft size can meet the requirement of underframe overall processing, the main tapping of 42kW electro spindle, meets the characteristic that aluminium alloy cuts the high-power low moment of torsion of high rotating speed.Even if the Large Machining Center of this import, because machine tooling area is huge, Integral operating platform cost is high, installs difficulty, so abandon Integral operating platform scheme, have employed segmentation workbench scheme; And frock and work pieces process position interfere and require that clamping position must possess function adjustable flexibly, therefore have employed on two longitudinal rail and the fixture scheme of movable beam as pedestal, the above folding frock of uniform lifting workpieces height is installed.
The process equipment of this kind of structure is directly fixed on workbench by workpiece to complete processing, therefore the length of workbench need be longer than workpiece, gantry need be moved in the scope exceeding workpiece total length, so long stroke is accurately processed, locates, the complexity of visible structure, the complexity of its structure is apparent, and price is also very expensive.
2, described above, the shape due to underframe is not a flat board, directly cannot process on the workbench of process equipment, therefore, need fix underframe by frock.State Intellectual Property Office disclosed in the 26 days February in 2014 by Bao Hongyang, Wang Juntian design, application number is 201310568276.5, name is called the application for a patent for invention of the large component processing automatic jig of rail vehicle, by Yuan Feng disclosed in 29 days January in 2014, the design such as Liu Kai, application number is 201310517132.7, name is called the application for a patent for invention of a kind of aluminum alloy car-body for metro large parts machined multifunctional universal frock, all propose the technical scheme being applied to fixing Special processing tooling that large-sized processing equipment is installed to large components such as vehicle body bottom frames, this kind of tool structure volume is large, sometimes there will be the phenomenon that head of operating with process equipment interferes, therefore working (machining) efficiency is greatly affected, in addition, due to underframe and floor panel structure totally different, this kind of frock is also difficult to the use that is installed adapting to multiple underframe, floor, has the limitation that the scope of application is little.
For this reason, need to develop the brill Milling Machining equipment that the rail passenger car body underframe processing can eliminating above-mentioned defect is provided.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, the numerical control gantry drilling and milling machine that a kind of structure is simple, with low cost, be applicable to the processing of trolley coach underframe is provided.
Present invention also offers a kind of processing method utilizing this equipment to carry out trolley coach underframe brill Milling Machining.
The technical solution adopted in the present invention is for achieving the above object:
A kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe, comprise lathe bed, gantry, Workpiece clamping device, Working piece positioning device, hydraulic power unit and electrical control gear, X can be made to movement in described gantry along the guide rail on lathe bed, gantry beam is slidably fitted with the cross slid platform along Y-direction movement, cross slid platform is slidably fitted with the unit head along Z-direction movement, it is characterized in that: described lathe bed comprises left lathe bed, right lathe bed, front tie-beam and rear tie-beam, left lathe bed, the front end of right lathe bed is connected by front tie-beam, left lathe bed, the rear end of right lathe bed is connected by rear tie-beam, form integrally-built frame lathe bed, the bottom at described left lathe bed, right lathe bed two ends, correspondingly with rear tie-beam to front tie-beam be respectively equipped with small rail car, small rail car can move back and forth along X direction of principal axis being fixed on foundation two tracks respectively, described Workpiece clamping device and Working piece positioning device are fixed on the foundation between two tracks, length direction along workpiece is provided with at least two processing stations, two underframe be fixed on foundation are respectively arranged with in the front side of each processing stations and rear side, two underframe of front side are positioned at the outside of front tie-beam and corresponding with the front end of left lathe bed, right lathe bed respectively, and two underframe of rear side are positioned at the outside of rear tie-beam and corresponding with the rear end of left lathe bed, right lathe bed respectively, be provided with clamping device between the front end of described left lathe bed, right lathe bed and corresponding underframe, between the rear end of left lathe bed, right lathe bed and corresponding underframe, be respectively arranged with clamping device.
In order to improve machining accuracy, in the present invention, lowering or hoisting gear and sychronisation are installed between described lathe bed and small rail car.When processing the workpiece as shown in Figure 1 and Figure 2 with the machined surface of differing heights, lathe bed can together rise together with the main frame on it by lowering or hoisting gear, cross over the peak of workpiece, height is reduced again after needing the position of processing, during to avoid processing the plane of lower position, main shaft stretches out long, the low machining accuracy brought of Stiffness Drop to be reduced.
In technique scheme, described lowering or hoisting gear comprises link, hoist cylinder, guide pin bushing A and guide pillar A, link is fixed on the outside of front tie-beam, rear tie-beam respectively, hoist cylinder and guide pin bushing A are installed on link, the piston rod rod end of hoist cylinder and small rail car are connected, guide pillar A is corresponding with guide pin bushing A, is installed on small rail car, can slide in guide pin bushing A;
In technique scheme, described sychronisation comprises gear, tooth bar, tooth bar mount pad, bearing block, synchronizing shaft, two bearing blocks are installed on the rear and front end outside left lathe bed respectively, synchronizing shaft is rotatably connected between two bearing blocks, the two ends of synchronizing shaft are separately installed with gear, the tooth bar be meshed with gear is installed on tooth bar mount pad, and tooth bar mount pad is installed on small rail car.
In technique scheme, further, described sychronisation also comprises the hydraulic proportion valve that arrange corresponding to hoist cylinder respectively, and hydraulic proportion valve is connected between hoist cylinder and hydraulic power unit.
In technique scheme, described lowering or hoisting gear can also adopt following structure, comprise link, drive motors, reductor, commutator, leading screw, screw, guide pin bushing A and guide pillar A, link is fixed on the outside of front tie-beam, rear tie-beam respectively, commutator and guide pin bushing A are installed on link, guide pillar A is corresponding with guide pin bushing A, is installed on small rail car, can slide in guide pin bushing A; Drive motors and reductor are installed on lathe bed, and reductor power shaft is connected with drive motors, output shaft is connected with connecting rod, and commutator input is connected with connecting rod, and output is connected with leading screw, and screw matches with leading screw, is installed on small rail car.
In the present invention, described small rail car comprises vehicle frame, drive unit and by the wheel A be from left to right rotationally connected with successively on vehicle frame, wheel B and wheel C, wheel C is coaxially installed with sprocket wheel, and sprocket wheel is connected with the drive sprocket on drive unit by chain; Described drive unit is the motor and speed reducer be installed on vehicle frame, and described drive sprocket is arranged on the output shaft of reductor, and the power shaft of reductor is connected with motor.
In the present invention, described underframe is connected with foundation by the first base anchor, and top is provided with gripper shoe, and one end of gripper shoe protrudes from underframe, and the outside that gripper shoe protrudes from underframe one end is provided with adjustment plate, and adjustment plate is provided with adjustment bolt; During unit head work, lathe bed planar issuable rotation can be limited by adjustment bolt.
Described clamping device comprises installing rack, clamping cylinder, guide pin bushing B, guide pillar B and clamp, installing rack is made up of riser, gusset and transverse slat, installing rack is connected by riser and lathe bed, clamping cylinder and guide pin bushing B are installed on the transverse slat of installing rack, the piston rod rod end of clamping cylinder and clamp are connected, and gripper shoe are held between clamp and transverse slat, and guide pillar B is corresponding with guide pin bushing B, be arranged on clamp, can slide in guide pin bushing B.
Conveniently processing and installation and debugging, in technique scheme, the upper plane of the gripper shoe on the underframe in same processing stations is in the same plane.
In technique scheme, the lower plane of described transverse slat is less than the stroke of hoist cylinder to the ultimate range of the upper plane of gripper shoe.Lathe bed together rises together with the main frame on it by lowering or hoisting gear, after moving to processing stations, lowering or hoisting gear is action again, main frame falls to contacting with underframe, because the lower plane of transverse slat to be less than the stroke of hoist cylinder to the ultimate range of the upper plane of gripper shoe, when the upper plane contact of the gripper shoe on the lower plane and underframe of the transverse slat of clamping device, main frame stops falling, but now the piston rod of hoist cylinder is not retracted completely, hoist cylinder piston rod continues to retract, small rail car is raised, small rail car is made to depart from track, then gripping means grips, main frame is fixed on the underframe that is connected with foundation, equipment is made to have higher rigidity.
In the present invention, described Working piece positioning device comprises the adjustment parallels be arranged at bottom workpiece, is arranged at the positioner A of workpiece left end, is arranged on front side of workpiece and the positioner B of rear side;
Described positioner A is made up of locating rack A and the adjustment bolt A be arranged on locating rack A, and locating rack A is connected with foundation;
Described positioner B by locating rack B, T-shaped piece and adjustment bolt B form, locating rack B is connected with foundation, and locating rack B is provided with T-shaped piece of mounting groove, and T-shaped piece is installed in T-shaped piece of mounting groove, adjust bolt B be arranged on T-shaped piece.
In the present invention, described Workpiece clamping device comprises material-pressing rack, hold-down bolt and pressure rack, pressure rack is made up of the second base anchor, briquetting and bearing plate, second base anchor is connected with foundation, briquetting is connected with the second base anchor with the lower end of bearing plate, hold-down bolt is connected with the upper end of bearing plate through the through hole on material-pressing rack, and the side of material-pressing rack is pressed on briquetting, and opposite side is pressed on workpiece.
In order to improve machining accuracy, in the present invention, described left lathe bed, the bottom of right lathe bed are respectively arranged with two float supports.
In technique scheme, described float support comprises base plate, disc spring and bracing frame, and base plate is connected with foundation, is provided with disc spring between the bottom of bracing frame and base plate, and when lathe bed falls on underframe, float with lathe bed and contact in the top of bracing frame.
In technique scheme, described float support can also adopt following structure, be made up of base plate, floating cylinder, gripper shoe, guide pin bushing C and guide pillar C, base plate is connected with foundation, floating cylinder and guide pin bushing C are installed on base plate, and the bottom surface of cylinder piston rod and gripper shoe is hinged, and guide pillar C is arranged on the bottom surface of gripper shoe, can slide in guide pin bushing C, when lathe bed falls on underframe, float with lathe bed and contact in the top of gripper shoe.
In technique scheme, described float support can also adopt following structure, and be made up of base plate, air bag and bracing frame, base plate is connected with foundation, air bag is installed between base plate and bracing frame, and when lathe bed falls on underframe, float with lathe bed and contact in the top of bracing frame.
Present invention also offers and a kind ofly utilize the above-mentioned method being applied to the numerical control gantry drilling and milling machine processing trolley coach underframe of trolley coach underframe processing, comprise the following steps:
A) trolley coach underframe (hereinafter referred to as workpiece) lifting puts in place;
B) lowering or hoisting gear action, main frame rises, and small rail car drives lathe bed, gantry and cross slid platform (lathe bed, gantry and cross slid platform merge and be called main frame, no longer repeated description below) to move to the first processing stations along track by start bit;
C) lowering or hoisting gear action, main frame falls to contacting with underframe, and small rail car is raised, gripping means grips;
D) adjustment is installed on the adjustment bolt on underframe adjustment plate, makes adjustment bolt lean on the transverse slat of the installing rack of clamping device;
E) adjustment working plate is positioned on the A face of workpiece, being inserted by straight pin in the centre bore in A face, by rhombus pin inserts in distance centre bore connecting hole farthest, with two true edges of centimeter check adjustment working plate, adjusted the position relationship of workpiece and main frame by Working piece positioning device to state to be processed simultaneously;
F) Workpiece clamping device is by Workpiece clamping;
G) tool setting, finds out workpiece coordinate system initial point by A face and centre bore;
H) digital control system carries out Milling Process by the B face of program control machine tool action to workpiece; After tool changing, drilling processing is carried out to workpiece B face;
I) clamping device unclamps, and lowering or hoisting gear is by main frame jack-up, and main frame moves to the second station along track;
J) repeat the operation of above c ~ h step, complete the processing content of workpiece second station;
K) clamping device unclamps, and lowering or hoisting gear is by main frame jack-up, and main frame moves to original position along track;
L) repeat the operation of above a ~ k step, carry out the processing of next workpiece.
The course of work of the present invention is as follows:
Put in place by work piece hoisting, make the left end of workpiece lean against on positioner A, the front side of workpiece leans against on the positioner B on front side of workpiece, by adjustment parallels, adjustment workpiece makes it keep level, the adjustment bolt B of the adjustment bolt A and positioner B that then adjust positioner A carries out Primary Location to workpiece, lowering or hoisting gear action, main frame rises, small rail car is under the driving of drive unit, main frame is driven to march to the first processing stations along track, lowering or hoisting gear is action again, the piston rod of hoist cylinder is retracted, main frame falls, meanwhile the bracing frame of float support and the bottom surface of lathe bed are adjacent to, and the disc spring between base plate and bracing frame is compressed, when the upper plane contact of the gripper shoe on the lower plane and underframe of the transverse slat of clamping device, main frame stops falling, but now the piston rod of hoist cylinder is not retracted completely, hoist cylinder piston rod continues to retract, and then pull-up small rail car, small rail car departs from track.Clamping device action, clamping cylinder piston rod is retracted and is driven clamp to move upward, until plane contacts with gripper shoe lower plane and is held between clamp and transverse slat by gripper shoe on clamp, adjustment is installed on the adjustment bolt on underframe adjustment plate, makes adjustment bolt lean on the transverse slat of the installing rack of clamping device; Adjustment working plate is positioned on the A face of workpiece, being inserted by straight pin in the centre bore in A face, by rhombus pin inserts in distance centre bore connecting hole farthest, with two true edges of centimeter check adjustment working plate, adjusted the position relationship of workpiece and main frame simultaneously by Working piece positioning device, state to be processed is positioned to again to workpiece; Tighten the hold-down bolt on Workpiece clamping device, workpiece is compressed.By tool setting, find out workpiece coordinate system initial point by A face and centre bore, after determining machining benchmark, electrical control gear control unit head completes the Milling Process to workpiece first station, completes again and process the drilling in workpiece B face after tool changing; Clamping device action, clamping cylinder piston rod stretches out and drives clamp to move downward, and on clamp, plane and gripper shoe lower plane depart from; Then lowering or hoisting gear action, the piston rod of hoist cylinder stretches out, and small rail car falls and also contacts with track, and hoist cylinder piston rod continues to stretch out, and main frame is lifted, and lathe bed bottom surface and float support depart from, and in transverse slat lower plane and gripper shoe, plane departs from.Small rail car is under the driving of drive unit, and drive main frame to march to the second processing stations along track, lowering or hoisting gear is action again, repeats above operating procedure, completes the processing content of workpiece second station.Then clamping device action, clamping cylinder piston rod stretches out and drives clamp to move downward, and on clamp, plane and gripper shoe lower plane depart from.Then lowering or hoisting gear action, the piston rod of hoist cylinder stretches out, and small rail car falls and also contacts with track, and hoist cylinder piston rod continues to stretch out, and main frame is lifted, and lathe bed and float support depart from, and in transverse slat lower plane and gripper shoe, plane departs from.Small rail car, under the driving of drive unit, drives main frame to move to original position along track.Repeat aforesaid operations step, carry out the processing of next workpiece.
The invention has the beneficial effects as follows:
By adopting lowering or hoisting gear to drive small rail car to move along track the conversion realizing station, when effectively increase can processing work specification, reduce package size, reduce cost, decrease energy resource consumption, saved raw material, improve cost performance.Have employed float support in addition, the balanced stress of equipment, improves reliability during equipment availability, improves machining accuracy.
Accompanying drawing explanation
Fig. 1 is the structural representation of trolley coach underframe inversion state.
Fig. 2 is the structural representation of trolley coach underframe sleeper beam.
Fig. 3 is a kind of plan structure schematic diagram applying the numerical control gantry drilling and milling machine of trolley coach underframe processing of the present invention.
Fig. 4 is a kind of right TV structure schematic diagram applying the numerical control gantry drilling and milling machine of trolley coach underframe processing of the present invention.
Fig. 5 is a kind of main TV structure schematic diagram applying the numerical control gantry drilling and milling machine of trolley coach underframe processing of the present invention.
Fig. 6 is the enlarged diagram in A portion in Fig. 3.
Fig. 7 is the enlarged diagram in B portion in Fig. 3.
Fig. 8 is the enlarged diagram in C portion in Fig. 3.
Fig. 9 is the enlarged diagram in D portion in Fig. 5.
Figure 10 is the enlarged diagram in E portion in Fig. 3.
Figure 11 is the enlarged diagram in F portion in Figure 10.
Figure 12 is the G direction view in Figure 10.
Figure 13 is the structural representation of clamping device in the present invention.
Figure 14 is the side-looking structural representation of middle orbit dolly of the present invention.
Figure 15 is the structural representation of underframe in the present invention.
Figure 16 is the structural representation of float support in the present invention.
Figure 17 is the structural representation of workpiece pressuring clamping device in the present invention.
Figure 18 is the structural representation of positioner A in the present invention.
Figure 19 is the structural representation of positioner B in the present invention.
Figure 20 is that the axle of adjustment frock measures intention.
Figure 21 is the schematic side view of adjustment frock.
In figure: 100-small rail car, 101-vehicle frame, 102-drive unit, 10201-motor, 10202-reductor, 103-wheel A, 104-wheel B, 105-wheel C, 106-sprocket wheel, 107-chain, 200-underframe, 201-first base anchor, 202-gripper shoe, 203-adjusts plate, 204-adjusts bolt, 300-float support, 301-base plate, 302-disc spring, 303-bracing frame, 400-Workpiece clamping device, 401-pressure rack, 40101-briquetting, 40102-second base anchor, 40103-bearing plate, 402-material-pressing rack, 403-hold-down bolt, 500-Working piece positioning device, 501-adjusts parallels, 502-positioner A, 50201-locating rack A, 50202-adjusts bolt A, 503-positioner B, 50301-locating rack B, 50302-T type block, 50303-adjusts bolt B, 600-lathe bed, the left lathe bed of 601-, the right lathe bed of 602-, tie-beam before 603-, tie-beam after 604-, 605-lowering or hoisting gear, 60501-link, 60502-hoist cylinder, 60503-guide pillar A, 60504-guide pin bushing A, 606-clamping device, 60601-installing rack, 6060101-riser, 6060102-gusset, 6060103-transverse slat, 60602-clamping cylinder, 60603-guide pin bushing B, 60604-guide pillar B, 60605-clamp, 607-sychronisation, 60701-gear, 60702-tooth bar, 60703-tooth bar mount pad, 60704-bearing block, 60705-synchronizing shaft, 700-gantry, 800-cross slid platform, 801-slide unit, 802-slide plate, 803-unit head, 900-track, 1000-workpiece, 1100-adjusts frock, 1101-adjusts working plate, 1102-straight pin, 1103-rhombus pin, 1104-true edge.
Detailed description of the invention
For clearly demonstrating the technical characterstic of this programme, below by detailed description of the invention, and by reference to the accompanying drawings, the present invention is described further.
Embodiment one:
Shown in Fig. 3 to Fig. 5, Fig. 9, a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe, comprise lathe bed 600, gantry 700, Workpiece clamping device 400, Working piece positioning device 500, hydraulic power unit and electrical control gear, X can be made to movement in described gantry 700 along the guide rail on lathe bed 600, crossbeam is slidably fitted with the cross slid platform 800 along Y-direction movement, cross slid platform 800 is slidably fitted with the unit head 803 along Z-direction movement; Described lathe bed 600 comprises left lathe bed 601, right lathe bed 602, front tie-beam 603 and rear tie-beam 604, the front end of left lathe bed 601, right lathe bed 602 is connected with bolt by front tie-beam 603, the rear end of left lathe bed 601, right lathe bed 602 is connected with bolt by rear tie-beam 604, forms integrally-built frame lathe bed; Gantry 700 is by being installed on drive unit between gantry 700 and lathe bed 600 and transmission device moves along the line slideway be installed on lathe bed 600; Cross slid platform 800 is made up of slide unit 801, slide plate 802, and slide unit 801 is installed on gantry 700, is provided with drive unit and transmission device between slide unit 801 and gantry 700, drives slide unit 801 to move along the line slideway that gantry 700 is installed; Slide plate 802 is provided with between unit head 803 and slide unit 801, unit head 803 and slide plate 802 are connected, be provided with drive unit and transmission device between slide plate 802 and slide unit 801, drive slide plate 802 and unit head 803 to do vertical direction along the line slideway be installed on slide unit 801 and move.Above-mentioned drive unit and transmission device are known technology, and as the servomotor be installed on lathe bed 600 drives screw turns, the screw be installed on gantry 700 is meshed with leading screw, moves along the line slideway be installed on lathe bed 600 with driven portal 700; Line slideway comprises the left line slideway be installed on left lathe bed 601 and the right line slideway be installed on right lathe bed 602, and left end and the right-hand member of gantry beam are respectively equipped with slide block, and slide block is slidably connected with left line slideway, right line slideway respectively; The drive unit arranged between slide unit 801 and gantry 700 and transmission device, the drive unit arranged between slide plate 802 and slide unit 801 and transmission device are also similar structures.
The bottom at described left lathe bed 601, right lathe bed 602 two ends, correspondingly with rear tie-beam 604 to front tie-beam 603 be respectively equipped with small rail car 100, small rail car 100 can move back and forth along X direction of principal axis being fixed on foundation two tracks 900 respectively; Described Workpiece clamping device 400 and Working piece positioning device 500 are fixed on the foundation between two tracks 900; Length direction along workpiece is provided with two processing stations, two underframe 200 be fixed on foundation are respectively arranged with in the front side of each processing stations and rear side, two underframe 200 of front side are positioned at the outside of front tie-beam 603 and corresponding with the front end of left lathe bed 601, right lathe bed 602 respectively, and two underframe 200 of rear side are positioned at the outside of rear tie-beam 604 and corresponding with the rear end of left lathe bed 601, right lathe bed 602 respectively; Be provided with clamping device 606 between the front end of described left lathe bed 601, right lathe bed 602 and corresponding underframe 200, between the rear end of left lathe bed 601, right lathe bed 602 and corresponding underframe 200, be respectively arranged with clamping device 606.
See Fig. 4, Figure 10 to Figure 12, lowering or hoisting gear 605 and sychronisation 607 are installed between lathe bed and small rail car.
Lowering or hoisting gear 605 comprises link 60501, hoist cylinder 60502, guide pin bushing A60504 and guide pillar A60503, link 60501 is fixed on the outside of front tie-beam 603, rear tie-beam 604 respectively with bolt, small rail car 100 is positioned at immediately below link 60501, hoist cylinder 60502 and guide pin bushing A60504 are installed on link 60501, piston rod rod end and the small rail car 100 of hoist cylinder 60502 are connected, guide pillar A60503 is corresponding with guide pin bushing A60504, be installed on small rail car 100, can slide in guide pin bushing A60504;
Sychronisation 607 comprises gear 60701, tooth bar 60702, tooth bar mount pad 60703, bearing block 60704, synchronizing shaft 60705, two bearing blocks 60704 are installed on the rear and front end outside left lathe bed 601 respectively, synchronizing shaft 60705 is rotatably connected between two bearing blocks 60704, the two ends of synchronizing shaft 60705 are separately installed with gear 60701, the tooth bar 60702 be meshed with gear 60701 is installed on tooth bar mount pad 60703, and tooth bar mount pad 60703 is installed on small rail car 100.Further, described sychronisation 607 also comprises the hydraulic proportion valve that arrange corresponding to hoist cylinder 60502 respectively, and hydraulic proportion valve is connected between hoist cylinder 60502 and hydraulic power unit.
See Figure 12, Figure 14, small rail car 100 comprises vehicle frame 101, drive unit 102 and by the wheel A103 be from left to right rotationally connected with successively on vehicle frame 101, wheel B104 and wheel C105, wheel C105 is coaxially installed with sprocket wheel 106, sprocket wheel 106 is connected with the drive sprocket on drive unit 102 by chain 107; Described drive unit 102 is for being installed on motor 10201 on vehicle frame 101 and reductor 10202, and described drive sprocket is arranged on the output shaft of reductor 10202, and the power shaft of reductor 10202 is connected with motor 10201.
See Figure 15, described underframe 200 is connected with foundation by the first base anchor 201, top is provided with gripper shoe 202, one end of gripper shoe 202 protrudes from underframe 200, the outside that gripper shoe 202 protrudes from underframe 200 one end is provided with adjustment plate 203, adjustment plate 203 is provided with adjustment bolt 204;
See Figure 13, described clamping device 606 comprises installing rack 60601, clamping cylinder 60602, guide pin bushing B60603 and guide pillar B60604 and clamp 60605, installing rack 60601 is by riser 6060101, gusset 6060102 and transverse slat 6060103 form, installing rack 60601 is connected by riser 6060101 and lathe bed 600, clamping cylinder 60602 and guide pin bushing B60603 are installed on the transverse slat 6060103 of installing rack 60601, piston rod rod end and the clamp 60605 of clamping cylinder 60602 are connected, gripper shoe 202 is held between clamp 60605 and transverse slat 6060103, guide pillar B60604 is corresponding with guide pin bushing B60603, be arranged on clamp 60605, can slide in guide pin bushing B60603.
The upper plane of the gripper shoe 202 on the underframe 200 in same processing stations is in the same plane.The lower plane of transverse slat 6060103 is less than the stroke of hoist cylinder 60502 to the ultimate range of the upper plane of gripper shoe 202.
See Fig. 3, Fig. 7, Fig. 8, Working piece positioning device 500 comprises the adjustment parallels 501 be arranged at bottom workpiece 1000, is arranged at the positioner A502 of workpiece 1000 left end, is arranged on front side of workpiece 1000 and the positioner B503 of rear side;
See Figure 18, positioner A502 is made up of locating rack A50201 and the adjustment bolt A50202 be arranged on locating rack A50201, and locating rack A50201 is connected with foundation;
See Figure 19, positioner B503 by locating rack B50301, T-shaped piece 50302 and adjustment bolt B 50303 form, locating rack B50301 is connected with foundation, locating rack B50301 is provided with T-shaped piece of mounting groove, be installed on for T-shaped piece 50302 in T-shaped piece of mounting groove, adjustment bolt B 50303 is arranged on T-shaped piece 50302.
See Figure 17, Workpiece clamping device 400 comprises material-pressing rack 402, hold-down bolt 403 and pressure rack 401, pressure rack 401 is made up of the second base anchor 40102, briquetting 40101 and bearing plate 40103, second base anchor 40102 is connected with foundation, briquetting 40101 is connected with the second base anchor 40102 with the lower end of bearing plate 40103, hold-down bolt 403 is connected with the upper end of bearing plate 40103 through the through hole on material-pressing rack 402, the side of material-pressing rack 402 is pressed on briquetting 40101, and opposite side is pressed on workpiece 1000.
See Fig. 5, the bottom of left lathe bed 601, right lathe bed 602 is respectively arranged with two float supports 300.
See Figure 16, float support 300 comprises base plate 301, disc spring 302 and bracing frame 303, base plate 301 is connected with foundation, disc spring 302 is provided with between the bottom of bracing frame 303 and base plate 301, when lathe bed 600 falls in the gripper shoe 202 on underframe 200, float with lathe bed 600 and contact in the top of bracing frame 303.
Embodiment two:
A kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe, its lowering or hoisting gear 605 adopts following structure, comprise link, drive motors, reductor, commutator, leading screw, screw, guide pin bushing A and guide pillar A, link is fixed on the outside of front tie-beam, rear tie-beam respectively, commutator and guide pin bushing A are installed on link, guide pillar A is corresponding with guide pin bushing A, is installed on small rail car, can slide in guide pin bushing A; Drive motors and reductor are installed on lathe bed, and reductor power shaft is connected with drive motors, output shaft is connected with connecting rod, and commutator input is connected with connecting rod, and output is connected with leading screw, and screw matches with leading screw, is installed on small rail car.All the other structures are with embodiment one.
Embodiment three:
A kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe, its float support 300 adopts following structure, be made up of base plate, floating cylinder, gripper shoe, guide pin bushing C and guide pillar C, base plate is connected with foundation, floating cylinder and guide pin bushing C are installed on base plate, and the bottom surface of cylinder piston rod and gripper shoe is hinged, and guide pillar C is arranged on the bottom surface of gripper shoe, can slide in guide pin bushing C, when lathe bed falls on underframe, float with lathe bed and contact in the top of gripper shoe.All the other structures are with embodiment one.
Embodiment four:
A kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe, its float support 300 adopts following structure, be made up of base plate, air bag and bracing frame, base plate is connected with foundation, air bag is installed between base plate and bracing frame, and when lathe bed falls on underframe, float with lathe bed and contact in the top of bracing frame.All the other structures are with embodiment one.
Embodiment five:
Utilize embodiment one to be applied to a method for the numerical control gantry drilling and milling machine processing trolley coach underframe of trolley coach underframe processing, comprise the following steps:
A) trolley coach underframe (hereinafter referred to as workpiece 1000) lifting puts in place;
B) lowering or hoisting gear 60501 action, main frame rises, small rail car 100 drives lathe bed 600, gantry 700 and cross slid platform 800(lathe bed 600, gantry 700 and cross slid platform 800 merging to be called main frame, no longer repeated description below) move to the first processing stations along track 900 by start bit;
C) lowering or hoisting gear 605 action, main frame falls to contacting with underframe 200, and small rail car 100 is raised, and clamping device 606 clamps;
D) adjustment is installed on underframe 200 and adjusts adjustment bolt 204 on plate 203, makes adjustment bolt 204 lean on the transverse slat 6060103 of the installing rack 60601 of clamping device 606;
E) adjustment working plate 1101 is positioned on the A face of workpiece 1000, being inserted by straight pin 1102 in the centre bore in A face, by rhombus pin 1103 inserts in distance centre bore connecting hole farthest, with two true edges 1104 of centimeter check adjustment working plate 1101, adjusted the position relationship of workpiece 1000 and main frame by Working piece positioning device 500 to state to be processed simultaneously;
F) workpiece 1000 clamps by Workpiece clamping device 400;
G) tool setting, finds out workpiece coordinate system initial point by the A face on workpiece 1000 and centre bore;
H) digital control system carries out Milling Process by the B face of program control machine tool action to workpiece 1000; After tool changing, drilling processing is carried out to workpiece B face;
I) clamping device 606 unclamps, and lowering or hoisting gear 605 is by main frame jack-up, and main frame moves to the second station along track 900;
J) repeat the operation of above c ~ h step, complete the processing content of workpiece second station;
K) clamping device 606 unclamps, and lowering or hoisting gear 60501 is by main frame jack-up, and main frame moves to original position along track 900;
L) repeat the operation of above a ~ k step, carry out the processing of next workpiece.
Claims (17)
1. one kind is applied to the numerical control gantry drilling and milling machine of trolley coach underframe processing, comprise lathe bed, gantry, Workpiece clamping device, Working piece positioning device, hydraulic power unit and electrical control gear, X can be made to movement in described gantry along the guide rail on lathe bed, gantry beam is slidably fitted with the cross slid platform along Y-direction movement, cross slid platform is slidably fitted with the unit head along Z-direction movement, it is characterized in that: described lathe bed comprises left lathe bed, right lathe bed, front tie-beam and rear tie-beam, left lathe bed, the front end of right lathe bed is connected by front tie-beam, left lathe bed, the rear end of right lathe bed is connected by rear tie-beam, the bottom at described left lathe bed, right lathe bed two ends, correspondingly with rear tie-beam to front tie-beam be respectively equipped with small rail car, small rail car can move back and forth along X direction of principal axis being fixed on foundation two tracks respectively, described Workpiece clamping device and Working piece positioning device are fixed on the foundation between two tracks, length direction along workpiece is provided with at least two processing stations, two underframe be fixed on foundation are respectively arranged with in the front side of each processing stations and rear side, two underframe of front side are positioned at the outside of front tie-beam and corresponding with the front end of left lathe bed, right lathe bed respectively, and two underframe of rear side are positioned at the outside of rear tie-beam and corresponding with the rear end of left lathe bed, right lathe bed respectively, be provided with clamping device between the front end of described left lathe bed, right lathe bed and corresponding underframe, between the rear end of left lathe bed, right lathe bed and corresponding underframe, be respectively arranged with clamping device.
2. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 1, is characterized in that: be provided with lowering or hoisting gear and sychronisation between described lathe bed and small rail car.
3. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 2, it is characterized in that: described lowering or hoisting gear comprises link, hoist cylinder, guide pin bushing A and guide pillar A, link is fixed on the outside of front tie-beam, rear tie-beam respectively, hoist cylinder and guide pin bushing A are installed on link, the piston rod rod end of hoist cylinder and small rail car are connected, guide pillar A is corresponding with guide pin bushing A, is installed on small rail car, can slide in guide pin bushing A;
Described sychronisation comprises gear, tooth bar, tooth bar mount pad, bearing block, synchronizing shaft, two bearing blocks are installed on the rear and front end outside left lathe bed respectively, synchronizing shaft is rotatably connected between two bearing blocks, the two ends of synchronizing shaft are separately installed with gear, the tooth bar be meshed with gear is installed on tooth bar mount pad, and tooth bar mount pad is installed on small rail car.
4. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 3, it is characterized in that: described sychronisation also comprises the hydraulic proportion valve that arrange corresponding to hoist cylinder respectively, and hydraulic proportion valve is connected between hoist cylinder and hydraulic power unit.
5. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 2, it is characterized in that: described lowering or hoisting gear comprises link, drive motors, reductor, commutator, leading screw, screw, guide pin bushing A and guide pillar A, link is fixed on the outside of front tie-beam, rear tie-beam respectively, commutator and guide pin bushing A are installed on link, guide pillar A is corresponding with guide pin bushing A, be installed on small rail car, can slide in guide pin bushing A; Drive motors and reductor are installed on lathe bed, and reductor power shaft is connected with drive motors, output shaft is connected with connecting rod, and commutator input is connected with connecting rod, and output is connected with leading screw, and screw matches with leading screw, is installed on small rail car.
6. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 1, it is characterized in that: described small rail car comprises vehicle frame, drive unit and by the wheel A be from left to right rotationally connected with successively on vehicle frame, wheel B and wheel C, wheel C is coaxially installed with sprocket wheel, and sprocket wheel is connected with the drive sprocket on drive unit by chain; Described drive unit is the motor and speed reducer be installed on vehicle frame, and described drive sprocket is arranged on the output shaft of reductor, and the power shaft of reductor is connected with motor.
7. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 1, it is characterized in that: described underframe is connected with foundation by the first base anchor, top is provided with gripper shoe, one end of gripper shoe protrudes from underframe, the outside that gripper shoe protrudes from underframe one end is provided with adjustment plate, and adjustment plate is provided with adjustment bolt;
Described clamping device comprises installing rack, clamping cylinder, guide pin bushing B, guide pillar B and clamp, installing rack is made up of riser, gusset and transverse slat, installing rack is connected by riser and lathe bed, clamping cylinder and guide pin bushing B are installed on the transverse slat of installing rack, the piston rod rod end of clamping cylinder and clamp are connected, and gripper shoe are held between clamp and transverse slat, and guide pillar B is corresponding with guide pin bushing B, be arranged on clamp, can slide in guide pin bushing B.
8. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 2, it is characterized in that: described underframe is connected with foundation by the first base anchor, top is provided with gripper shoe, one end of gripper shoe protrudes from underframe, the outside that gripper shoe protrudes from underframe one end is provided with adjustment plate, and adjustment plate is provided with adjustment bolt;
Described clamping device comprises installing rack, clamping cylinder, guide pin bushing B and guide pillar B, installing rack is made up of riser, gusset and transverse slat, installing rack is connected by riser and lathe bed, clamping cylinder and guide pin bushing B are installed on the transverse slat of installing rack, the piston rod rod end of clamping cylinder and clamp are connected, and gripper shoe are held between clamp and transverse slat, and guide pillar B is corresponding with guide pin bushing B, be arranged on clamp, can slide in guide pin bushing B.
9. a kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe according to claim 7 or 8, is characterized in that: the upper plane of the gripper shoe on the underframe in same processing stations is in the same plane.
10. a kind of according to claim 7 or 8 is applied to the numerical control gantry drilling and milling machine of trolley coach underframe processing, it is characterized in that: the lower plane of described transverse slat is less than the stroke of hoist cylinder to the ultimate range of the upper plane of gripper shoe.
11. a kind of numerical control gantry drilling and milling machines being applied to the processing of trolley coach underframe according to claim 1, it is characterized in that: described Working piece positioning device comprises the adjustment parallels be arranged at bottom workpiece, be arranged at the positioner A of workpiece left end, be arranged on front side of workpiece and the positioner B of rear side;
Described positioner A is made up of locating rack A and the adjustment bolt A be arranged on locating rack A, and locating rack A is connected with foundation;
Described positioner B by locating rack B, T-shaped piece and adjustment bolt B form, locating rack B is connected with foundation, and locating rack B is provided with T-shaped piece of mounting groove, and T-shaped piece is installed in T-shaped piece of mounting groove, adjust bolt B be arranged on T-shaped piece.
12. a kind of numerical control gantry drilling and milling machines being applied to the processing of trolley coach underframe according to claim 1, it is characterized in that: described Workpiece clamping device comprises material-pressing rack, hold-down bolt and pressure rack, pressure rack is made up of the second base anchor, briquetting and bearing plate, second base anchor is connected with foundation, briquetting is connected with the second base anchor with the lower end of bearing plate, hold-down bolt is connected with the upper end of bearing plate through the through hole on material-pressing rack, the side of material-pressing rack is pressed on briquetting, and opposite side is pressed on workpiece.
13. a kind of numerical control gantry drilling and milling machines being applied to the processing of trolley coach underframe according to claim 2, is characterized in that: the bottom of described left lathe bed, right lathe bed is respectively arranged with two float supports.
14. a kind of numerical control gantry drilling and milling machines being applied to the processing of trolley coach underframe according to claim 13, it is characterized in that: described float support comprises base plate, disc spring and bracing frame, base plate is connected with foundation, be provided with disc spring between the bottom of bracing frame and base plate, when lathe bed falls on underframe, float with lathe bed and contact in the top of bracing frame.
15. a kind of numerical control gantry drilling and milling machines being applied to the processing of trolley coach underframe according to claim 13, it is characterized in that: described float support is made up of base plate, floating cylinder, gripper shoe, guide pin bushing C and guide pillar C, base plate is connected with foundation, floating cylinder and guide pin bushing C are installed on base plate, the bottom surface of cylinder piston rod and gripper shoe is hinged, guide pillar C is arranged on the bottom surface of gripper shoe, can slide in guide pin bushing C, when lathe bed falls on underframe, float with lathe bed and contact in the top of gripper shoe.
16. a kind of numerical control gantry drilling and milling machines being applied to the processing of trolley coach underframe according to claim 13, it is characterized in that: described float support is made up of base plate, air bag and bracing frame, base plate is connected with foundation, air bag is installed between base plate and bracing frame, and when lathe bed falls on underframe, float with lathe bed and contact in the top of bracing frame.
17. 1 kinds utilize a kind of method being applied to the numerical control gantry drilling and milling machine processing trolley coach underframe of trolley coach underframe processing described in claim 1-16 any one claim, it is characterized in that: comprise the following steps:
A) trolley coach underframe (hereinafter referred to as workpiece) lifting puts in place;
B) lowering or hoisting gear action, main frame rises, and small rail car drives lathe bed, gantry and cross slid platform (lathe bed, gantry and cross slid platform merge and be called main frame, no longer repeated description below) to move to the first processing stations along track by start bit;
C) lowering or hoisting gear action, main frame falls to contacting with underframe, and small rail car is raised, gripping means grips;
D) adjustment is installed on the adjustment bolt on underframe adjustment plate, makes adjustment bolt lean on the transverse slat of the installing rack of clamping device;
E) adjustment working plate is positioned on the A face of workpiece, being inserted by straight pin in the centre bore in A face, by rhombus pin inserts in distance centre bore connecting hole farthest, with two true edges of centimeter check adjustment working plate, adjusted the position relationship of workpiece and main frame by Working piece positioning device to state to be processed simultaneously;
F) Workpiece clamping device is by Workpiece clamping;
G) tool setting, finds out workpiece coordinate system initial point by A face and centre bore;
H) digital control system carries out Milling Process by the B face of program control machine tool action to workpiece; After tool changing, drilling processing is carried out to workpiece B face;
I) clamping device unclamps, and lowering or hoisting gear is by main frame jack-up, and main frame moves to the second station along track;
J) repeat the operation of above c ~ h step, complete the processing content of workpiece second station;
K) clamping device unclamps, and lowering or hoisting gear is by main frame jack-up, and main frame moves to original position along track;
L) repeat the operation of above a ~ k step, carry out the processing of next workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510131139.4A CN104723039B (en) | 2015-03-25 | 2015-03-25 | A kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe and its processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510131139.4A CN104723039B (en) | 2015-03-25 | 2015-03-25 | A kind of numerical control gantry drilling and milling machine being applied to the processing of trolley coach underframe and its processing method |
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| Publication Number | Publication Date |
|---|---|
| CN104723039A true CN104723039A (en) | 2015-06-24 |
| CN104723039B CN104723039B (en) | 2017-03-01 |
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| CN104858669A (en) * | 2015-06-02 | 2015-08-26 | 济南天辰铝机股份有限公司 | Transversely-moving screw lifting mechanism of bed body with moving beam type gantry |
| CN104858660A (en) * | 2015-06-02 | 2015-08-26 | 济南天辰铝机股份有限公司 | Numerical control gantry milling and drilling machine with soil foundation as workbench |
| CN109834474A (en) * | 2019-03-29 | 2019-06-04 | 中信戴卡股份有限公司 | Wheel hub tool locating fixture |
| CN110480393A (en) * | 2019-07-10 | 2019-11-22 | 江苏苏美达车轮有限公司 | A kind of device and processing method of wheel Milling Process fine positioning |
| CN113458726A (en) * | 2021-06-29 | 2021-10-01 | 江苏兴达钢帘线股份有限公司 | Machining method for removing micro-deformation of robot walking mechanism |
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| CN113458726A (en) * | 2021-06-29 | 2021-10-01 | 江苏兴达钢帘线股份有限公司 | Machining method for removing micro-deformation of robot walking mechanism |
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