CN204893409U - Use numerical control longmen drilling and milling machine of ground basis as workstation - Google Patents
Use numerical control longmen drilling and milling machine of ground basis as workstation Download PDFInfo
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- CN204893409U CN204893409U CN201520369693.1U CN201520369693U CN204893409U CN 204893409 U CN204893409 U CN 204893409U CN 201520369693 U CN201520369693 U CN 201520369693U CN 204893409 U CN204893409 U CN 204893409U
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Abstract
The utility model discloses an use numerical control longmen drilling and milling machine of ground basis as workstation. Its lathe bed is whole frame structure, the lathe bed lower part is equipped with the small rail car that can move on the ground rail, be equipped with two at least machining -position progressive along the length direction of work piece, the front side of every station and rear side are provided with the chassis, are equipped with clamping device between preceding, the rear end of left and right lathe bed and the corresponding chassis. Install screw rod elevating gear and synchronizer between lathe bed and the small rail car. The utility model discloses use the ground basis as the workstation, work piece clamping device and work piece positioner are fixed in on two ground bases between the ground rail, workable overlength work piece, adopt screw rod elevating gear to raise the lathe bed, transverse moving drive device drives the small rail car and has realized the conversion of lathe bed between a plurality of stations along ground rail motion, every machining -position progressive can fix a position the lathe bed, under the condition that effectively increases workable work piece specification and dimension, the complete machine size has been reduced, thus the cost is reduced, the cost performance is raised.
Description
Technical field
The utility model relates to the metal working machine tool technical field with movable beam type gantry, particularly a kind of lathe bed with movable beam type gantry.
Background technology
What adopt for the process equipment of the large-scale workpieces such as trolley coach underframe at present is the large-sized numerical control planer-type process equipment of large span, Long travel, whether can be divided into fixed-beam and movable beam type two kinds with cross beam movement.
Fixed beam type digital control gantry process equipment adopts determines beam gantry frame structure, workpiece can directly be fixed on work top or on magnechuck, workbench employing pair goes out rod oil cylinder or other driving mechanisms drive along guide rail lengthwise movement, the length of the process equipment guide rail of this kind of structure at least needs the twice of workbench length, therefore in order to adapt to processing super long workpiece, not only the overall volume of equipment is very large, and very high requirement is proposed to the driving mechanism of guide rail and workbench, equipment manufacturing cost is also higher.
The design feature of movable gantry formula process equipment is that portal frame moves, workbench is fixed, so it does not limit the weight of workpiece, along with improving constantly of its automation performance and Composite degree, obtains and applies more and more widely.Its structure comprises lathe bed, gantry, cross slid platform, workbench, hydraulic power unit and electrical control gear, gantry is by being installed on drive unit between gantry upright post and lathe bed and transmission device makes X to movement along the line slideway be installed on lathe bed, cross slid platform is by slide unit, slide plate forms, drive unit and transmission device is provided with between slide unit and gantry beam, slide unit is driven to move along the line slideway on gantry beam as Y-direction, unit head and slide plate are connected, drive unit and transmission device is provided with between slide plate and slide unit, slide plate and unit head is driven to move along the line slideway be installed on slide unit as Z-direction.As State Intellectual Property Office disclosed in the 17 days July in 2013 by Lu Songmao, Xue Jing designs clearly, application number is 201310130111.X, name is called the application for a patent for invention of movable gantry multifunctional numerical control drilling and milling machine, comprise lathe bed, control box and electrical control cubicles, column is supported on lathe bed slidably, column is fixed with beam mechanism, upper brill milling mechanism is supported on beam mechanism slidably, electrical control cubicles is installed on beam mechanism, lathe bed is Split type structure, comprise left part lathe bed and right part lathe bed, left part lathe bed and right part lathe bed are connected by middle link, workbench is packed on link, left column, right column are supported on left part lathe bed and right part lathe bed respectively by slide mechanism slidably, beam mechanism across and be installed on left column and right column, upper brill milling mechanism is contained on mobile fagging, the main shaft that mobile support strip moves brill milling mechanism moves along beam mechanism, the elevating movement of main shaft is controlled by elevating mechanism, movable plate in elevating mechanism is supported on brill milling mechanism slidably, and movable plate drives main shaft to carry out ascending, descending campaign.But the process equipment of this kind of structure remains and is directly fixed on the workbench of lathe bed by workpiece, the size of processing work is subject to the restriction of workbench size, therefore in order to adapt to processing super long workpiece, the length of workbench need be longer than workpiece, gantry need be moved in the scope exceeding workpiece total length, so long stroke is accurately processed, locates, the complexity of visible structure, the complexity of its structure is apparent, and price is also very expensive.
The article that " Shandong industrial technology " magazine the 8th phase in 2014 delivers, author is Li Bao state of Changchun Railway Vehicle Co., Ltd., title is " passenger train aluminium alloy underframe integral processing ", describe 30 meters of movable gantry five-shaft linkage numerical control machining centers that equipment Imported From German EMH Company FOOKE company of Changchun Railway Vehicle Co., Ltd. produces, its running shaft size can meet the requirement of underframe overall processing, the main tapping of 42kW electro spindle, meets the characteristic that aluminium alloy cuts the high-power low moment of torsion of high rotating speed.Even if the Large Machining Center of this import, because machine tooling area is huge, Integral operating platform cost is high, installs difficulty, so abandon Integral operating platform scheme, have employed segmentation workbench scheme; And frock and work pieces process position interfere and require that clamping position must possess function adjustable flexibly, therefore have employed on two longitudinal rail and the fixture scheme of movable beam as pedestal, the above folding frock of uniform lifting workpieces height is installed.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of structure simple, with low cost take foundation as the numerical control gantry drilling and milling machine of workbench, be applicable to the processing of the super long workpieces such as trolley coach underframe.
The technical scheme that the utility model adopts for achieving the above object is:
A kind of take foundation as the numerical control gantry drilling and milling machine of workbench, comprise lathe bed, gantry, Workpiece clamping device, Working piece positioning device, hydraulic power unit and electrical control gear, X can be made to movement in described gantry along the guide rail on lathe bed, it is characterized in that: described lathe bed comprises left lathe bed, right lathe bed, front tie-beam and rear tie-beam, front end and the front tie-beam of left lathe bed, right lathe bed are connected, and rear end and the rear tie-beam of left lathe bed, right lathe bed are connected; The bottom of described front tie-beam and rear tie-beam is respectively equipped with front small rail car and rear small rail car, foundation is provided with two corresponding with front small rail car and rear small rail car respectively tracks, and front small rail car and rear small rail car can move back and forth along X-direction respectively in track corresponding thereto; Described lathe bed and be provided with screw lifting device and sychronisation between front small rail car and rear small rail car; Described Workpiece clamping device and Working piece positioning device are fixed on the foundation between two tracks; Length direction along workpiece is provided with at least two processing stations, two underframe be fixed on foundation are respectively arranged with in the front side of each processing stations and rear side, two underframe of front side are positioned at the outside of front tie-beam and corresponding with the front end of left lathe bed, right lathe bed respectively, and two underframe of rear side are positioned at the outside of rear tie-beam and corresponding with the rear end of left lathe bed, right lathe bed respectively; Be provided with clamping device and lathe bed position regulator between the front end of described left lathe bed, right lathe bed and corresponding underframe, between the rear end of left lathe bed, right lathe bed and corresponding underframe, be respectively arranged with clamping device and lathe bed position regulator.
In order to expand the range of work, ensure machining accuracy, in the utility model, described lathe bed and be provided with screw lifting device and sychronisation between front small rail car and rear small rail car, on the one hand when processing the workpiece with the machined surface of differing heights, lathe bed can together rise together with the main frame on it by screw lifting device, the face higher to position processes, on the other hand when the position, face that will process is lower, lathe bed can together fall together with the main frame on it by screw lifting device, long to avoid main shaft to stretch out, the low machining accuracy brought of Stiffness Drop reduces.
In the utility model, described screw lifting device comprises drive motors, reductor, commutator A, commutator B, commutator C, commutator D, connecting rod A, connecting rod B, connecting rod C, connecting rod D, screw A, screw B, screw C, screw D, leading screw A, leading screw B, leading screw C, leading screw D, guide pin bushing A, guide pillar A, bearing block A, bearing block B, bearing block C, bearing block D, hard spacing A, hard spacing B, hard spacing C, hard spacing D, on the outside that drive motors and reductor are fixed on rear tie-beam respectively and base plate, the output shaft of drive motors is connected with the power shaft of reductor, two output shafts of reductor respectively by connecting rod A and connecting rod B be installed on the commutator A of left lathe bed rear end with right lathe bed rear end and be connected with the power shaft of commutator B, an output shaft of commutator A is connected with the power shaft of the commutator C being installed on left lathe bed front end by connecting rod C, another output shaft is connected with one end of leading screw A, leading screw A is meshed with the screw A of the left end being installed on rear small rail car through the bearing block A be installed on bottom left lathe bed rear end, bearing block A is provided with hard spacing A, an output shaft of commutator B is connected with the power shaft of the commutator D being installed on right lathe bed front end by connecting rod D, another output shaft is connected with one end of leading screw B, leading screw B is meshed with the screw B of the right-hand member being installed on rear small rail car through the bearing block B be installed on bottom right lathe bed rear end, and bearing block B is provided with hard spacing B, the output shaft of commutator C is connected with one end of leading screw C, and leading screw C is meshed with the screw C being installed on front small rail car left end through the bearing block C being installed on left lathe bed front bottom end, and bearing block C is provided with hard spacing C, the output shaft of commutator D is connected with one end of leading screw D, and leading screw D is meshed with the screw D being installed on front small rail car right-hand member through the bearing block D being installed on right lathe bed front bottom end, and bearing block D is provided with hard spacing D, leading screw A, leading screw B, leading screw C, leading screw D are rotationally connected with on bearing block A, bearing block B, bearing block C, bearing block D respectively by bearing, described guide pin bushing A is 4, is installed on the front-end and back-end of left lathe bed and right lathe bed respectively and lays respectively at the rear side of commutator A and commutator B and the front side of commutator C and commutator D, guide pillar A is installed on left end and the right-hand member of front small rail car and rear small rail car respectively, corresponding with the position of guide pin bushing A and can slide in guide pin bushing A,
In the utility model, described sychronisation comprises gear, tooth bar, tooth bar mount pad, bearing block, synchronizing shaft, two bearing blocks are installed on the rear and front end outside right lathe bed respectively, synchronizing shaft is rotatably connected between two bearing blocks, the two ends of synchronizing shaft are separately installed with gear, the tooth bar be meshed with gear is installed on tooth bar mount pad, and tooth bar mount pad to be installed on after front small rail car on small rail car respectively.
In the utility model, described front small rail car comprises front truck support body, front driving device and by the front vehicle wheel A be rotationally connected with successively from right to left on front truck support body, front vehicle wheel B and front vehicle wheel C, front vehicle wheel C is coaxially installed with front sprocket wheel, and front sprocket wheel is connected with the drive sprocket on front driving device by front chain; Described front driving device is be installed on front motor on front truck support body and front reduction gear machine, and described drive sprocket is arranged on the output shaft of front reduction gear machine, and the power shaft of front reduction gear machine is connected with front motor;
Described rear small rail car comprises rear car support body, rear drive equipment and by the rear wheel A be rotationally connected with successively from right to left on rear car support body, rear wheel B and rear wheel C, rear wheel C is coaxially installed with rear sprocket wheel, and rear sprocket wheel is connected with the drive sprocket on rear drive equipment by rear chain; Described rear drive equipment is be installed on rear motor on rear car support body and rear reductor, and described drive sprocket is arranged on the output shaft of rear reductor, and the power shaft of rear reductor is connected with rear motor.
In the utility model, described underframe is connected with foundation by the first base anchor, and top is provided with gripper shoe, and one end of gripper shoe protrudes from underframe;
Described lathe bed position regulator is be installed on the adjustment bolt on adjustment plate, and adjustment plate is installed on the outside that gripper shoe protrudes from underframe one end; The relative position between lathe bed and workpiece can be adjusted among a small circle by adjustment bolt, meet the needs of machining large workpiece; During unit head work, adjustment bolt can also limit lathe bed planar issuable rotation.
Described clamping device comprises installing rack, clamping cylinder, guide pin bushing B, guide pillar B and clamp, installing rack is made up of riser, gusset and transverse slat, installing rack is connected by riser and lathe bed, clamping cylinder and guide pin bushing B are installed on the transverse slat of installing rack, the piston rod rod end of clamping cylinder and clamp are connected, and gripper shoe are held between clamp and transverse slat, and guide pillar B is corresponding with guide pin bushing B, be arranged on clamp, can slide in guide pin bushing B.
In order to improve the reliability of process, in technique scheme, the upper plane of the gripper shoe on the underframe in same processing stations is in the same plane.In technique scheme, on described transverse slat lower plane to gripper shoe, the ultimate range of plane to be less than on screw plane to firmly spacing ultimate range.Lathe bed together rises together with the main frame on it by screw lifting device, after moving to processing stations, screw lifting device is action again, lathe bed falls together with the main frame on it, lathe bed contacts with underframe, because the ultimate range of plane on transverse slat lower plane to gripper shoe to be less than on screw plane to firmly spacing ultimate range, when the upper plane contact of the gripper shoe on the lower plane and underframe of the transverse slat of clamping device, main frame stops falling, drive motors continues action, screw is mentioned and then is driven small rail car to be raised by screw turns, small rail car is made to depart from track, then gripping means grips, lathe bed is fixed on the underframe that is connected with foundation together with the main frame on it, equipment is made to have higher rigidity.
In the utility model, described Working piece positioning device comprises and is arranged at adjustment parallels bottom workpiece, the positioner A that is arranged at workpiece left end, is arranged on front side of workpiece and the positioner B of rear side;
Described positioner A is made up of locating rack A and the adjustment bolt A be arranged on locating rack A, and locating rack A is connected with foundation;
Described positioner B by locating rack B, T-shaped piece and adjustment bolt B form, locating rack B is connected with foundation, and locating rack B is provided with T-shaped piece of mounting groove, and T-shaped piece is installed in T-shaped piece of mounting groove, adjust bolt B be arranged on T-shaped piece.
In the utility model, described Workpiece clamping device comprises material-pressing rack, hold-down bolt and pressure rack, pressure rack is made up of the second base anchor, briquetting and bearing plate, second base anchor is connected with foundation, briquetting is connected with the second base anchor with the lower end of bearing plate, hold-down bolt is connected with the upper end of bearing plate through the through hole on material-pressing rack, and the side of material-pressing rack is pressed on briquetting, and opposite side is pressed on workpiece.
The beneficial effects of the utility model are:
Take foundation as workbench, Workpiece clamping device and Working piece positioning device are fixed on the foundation between two tracks, can processing super long workpiece, by adopting screw lifting device, lathe bed is risen together with the main frame on it, cross sliding driving device drives small rail car to move along track and achieves the conversion of lathe bed between multiple station, each processing stations can be finely tuned the position of lathe bed and position, when effectively increase can processing work specification, reduce package size, reduce cost, improve cost performance.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of large-scale workpiece trolley coach underframe inversion state.
Fig. 2 is the structural representation of trolley coach underframe sleeper beam.
Fig. 3 is the enlarged diagram of trolley coach underframe sleeper beam part.
Fig. 4 be the utility model a kind of take foundation as the plan structure schematic diagram of the numerical control gantry drilling and milling machine of workbench.
Fig. 5 be the utility model a kind of take foundation as the right TV structure schematic diagram of the numerical control gantry drilling and milling machine of workbench.
Fig. 6 is the J-J cross-sectional schematic in Fig. 4.
Fig. 7 is screw lifting device structural representation.
Fig. 8 is the enlarged diagram in E portion in Fig. 6.
Fig. 9 is the enlarged diagram in F portion in Fig. 6.
Figure 10 is the enlarged diagram in A portion in Fig. 4.
Figure 11 is the enlarged diagram in B portion in Fig. 4.
Figure 12 is the enlarged diagram in C portion in Fig. 4.
Figure 13 is the enlarged diagram in D portion in Fig. 4.
Figure 14 is the G direction view in Fig. 7.
Figure 15 is the H direction view in Fig. 7.
Figure 16 is the structural representation of clamping device in the utility model.
Figure 17 is the side-looking structural representation of front small rail car in the utility model.
Figure 18 is the side-looking structural representation of rear small rail car in the utility model.
Figure 19 is the structural representation of underframe in the utility model.
Figure 20 is the G-G cross-sectional schematic in Fig. 4.
Figure 21 is the enlarged diagram in K portion in Figure 20.
Figure 22 is the structural representation of workpiece pressuring clamping device in the utility model.
Figure 23 is the structural representation of positioner A in the utility model.
Figure 24 is the structural representation of positioner B in the utility model.
In figure: small rail car before 100-, 101-front truck support body, 102-front driving device, 10201-front motor, 10202-front reduction gear machine, 103-front vehicle wheel A, 104-front vehicle wheel B, 105-front vehicle wheel C, sprocket wheel before 106-, chain before 107-, 200-underframe, 201-first base anchor, 202-gripper shoe, 203-adjusts plate, 204-adjusts bolt, small rail car after 300-, 301-rear car support body, 302-rear drive equipment, 30201-rear motor, reductor after 30202-, 303-rear wheel A, 304-rear wheel B, 305-rear wheel C, sprocket wheel after 306-, 307-rear chain, 400-Workpiece clamping device, 401-pressure rack, 40101-briquetting, 40102-second base anchor, 40103-bearing plate, 402-material-pressing rack, 403-hold-down bolt, 500-Working piece positioning device, 501-adjusts parallels, 502-positioner A, 50201-locating rack A, 50202-adjusts bolt A, 503-positioner B, 50301-locating rack B, 50302-T type block, 50303-adjusts bolt B, 600-lathe bed, the left lathe bed of 601-, the right lathe bed of 602-, tie-beam before 603-, tie-beam after 604-, 60401-riser, 60402-base plate, 605-screw lifting device, 60501-drive motors, 60502-reductor, 60503-commutator A, 60504-commutator B, 60505-commutator C, 60506-commutator D, 60507-connecting rod A, 60508-connecting rod B, 60509-connecting rod C, 60510-connecting rod D, 60511-screw D, 160512-leading screw D, 60513-guide pin bushing A, 60514-guide pillar A, 60515-bearing block D, the hard spacing D of 60516-, 606-clamping device, 60601-installing rack, 6060101-riser, 6060102-gusset, 6060103-transverse slat, 60602-clamping cylinder, 60603-guide pin bushing B, 60604-guide pillar B, 60605-clamp, 607-sychronisation, 60701-gear, 60702-tooth bar, 60703-tooth bar mount pad, 60704-bearing block, 60705-synchronizing shaft, 700-gantry, 800-cross slid platform, 801-slide unit, 802-slide plate, 803-unit head, 900-track, 1000-workpiece, J1-true edge, J2-true edge.
Detailed description of the invention
For the technical characterstic of this programme can be clearly demonstrated, below by detailed description of the invention, and by reference to the accompanying drawings, the utility model is described further.
See Fig. 4 to Fig. 7, Fig. 9, a kind of take foundation as the numerical control gantry drilling and milling machine of workbench, comprise lathe bed 600, gantry 700, Workpiece clamping device 400, Working piece positioning device 500, hydraulic power unit and electrical control gear, X can be made to movement in described gantry 700 along the guide rail on lathe bed 600, gantry beam is slidably fitted with the cross slid platform 800 along Y-direction movement, cross slid platform 800 is slidably fitted with the unit head 803 along Z-direction movement; Described lathe bed 600 comprises left lathe bed 601, right lathe bed 602, front tie-beam 603 and rear tie-beam 604, the front end of left lathe bed 601, right lathe bed 602 is connected with bolt by front tie-beam 603, the rear end of left lathe bed 601, right lathe bed 602 is connected with bolt by rear tie-beam 604, forms integrally-built frame lathe bed; Gantry 700 is by being installed on drive unit between gantry 700 and lathe bed 600 and transmission device moves along the line slideway be installed on lathe bed 600; Cross slid platform 800 is made up of slide unit 801, slide plate 802, slide unit 801 is arranged on gantry 700, be provided with drive unit and transmission device between the crossbeam at slide unit 801 and gantry 700, drive slide unit 801 to move as Y-direction along the line slideway that the crossbeam at gantry 700 is installed; Slide plate 802 is provided with between unit head 803 and slide unit 801, unit head 803 and slide plate 802 are connected, be provided with drive unit and transmission device between slide plate 802 and slide unit 801, drive slide plate 802 and unit head 803 to move as Z-direction along the line slideway be installed on slide unit 801.Above-mentioned drive unit and transmission device are known technology, and as the servomotor be installed on lathe bed 600 drives screw turns, the screw be installed on gantry 700 is meshed with leading screw, moves along the line slideway be installed on lathe bed 600 with driven portal 700; Line slideway comprises the left line slideway be installed on left lathe bed 601 and the right line slideway be installed on right lathe bed 602, and left end and the right-hand member of gantry beam are respectively equipped with slide block, and slide block is slidably connected with left line slideway, right line slideway respectively; The drive unit arranged between slide unit 801 and gantry 700 and transmission device, the drive unit arranged between slide plate 802 and slide unit 801 and transmission device are also similar structures.
The bottom of described front tie-beam 603 and rear tie-beam 604 is respectively equipped with front small rail car 100 and rear small rail car 300, foundation is provided with two corresponding with front small rail car 100 and rear small rail car 300 respectively tracks 900, and front small rail car 100 and rear small rail car 300 can move back and forth along X-direction respectively in track 900 corresponding thereto; Described Workpiece clamping device 400 and Working piece positioning device 500 are fixed on the foundation between two tracks 900; Length direction along workpiece 1000 is provided with two processing stations, two underframe 200 be fixed on foundation are respectively arranged with in the front side of each processing stations and rear side, two underframe 200 of front side are positioned at the outside of front tie-beam 603 and corresponding with the front end of left lathe bed 601, right lathe bed 602 respectively, and two underframe 200 of rear side are positioned at the outside of rear tie-beam 604 and corresponding with the rear end of left lathe bed 601, right lathe bed 602 respectively; Be provided with clamping device 606 and lathe bed position regulator between the front end of described left lathe bed 601, right lathe bed 602 and corresponding underframe 200, between the rear end of left lathe bed 601, right lathe bed 602 and corresponding underframe 200, be respectively arranged with clamping device 606 and lathe bed position regulator.
See Fig. 6 to Fig. 8 and Figure 13, lathe bed and be provided with screw lifting device 605 and sychronisation 607 between front small rail car 100 and rear small rail car 300.
Screw lifting device 605 comprises drive motors 60501, reductor 60502, commutator A60503, commutator B60504, commutator C60505, commutator D60506, connecting rod A60507, connecting rod B60508, connecting rod C60509, connecting rod D60510, screw A, screw B, screw C, screw D60511, leading screw A, leading screw B, leading screw C, leading screw D60512, guide pin bushing A60513, guide pillar A60514, bearing block A, bearing block B, bearing block C, bearing block D60515, hard spacing A, hard spacing B, hard spacing C, hard spacing D60516, screw A, screw B, screw C, screw D structure is identical, leading screw A, leading screw B, leading screw C, leading screw D structure is identical, bearing block A, bearing block B, bearing block C, bearing block D structure is identical, hard spacing A, hard spacing B, hard spacing C, hard spacing D structure is identical, front tie-beam 603 and rear tie-beam 604 are welded by the riser 60401 of both sides and the base plate 60402 between being connected to bottom two risers, drive motors 60501 is fixed on the outside of the riser 60401 of rear tie-beam 604, reductor 60502 is fixed on the base plate 60402 of rear tie-beam 604, the output shaft of drive motors 60501 is connected by the power shaft of shaft coupling with reductor 60502, two output shafts of reductor 60502 are respectively by shaft coupling and connecting rod A60507, shaft coupling and connecting rod B60508 be installed on the commutator A60503 of left lathe bed 601 rear end with right lathe bed 602 rear end and be connected with the power shaft of commutator B60504, an output shaft of commutator A60503 passes through shaft coupling, connecting rod C60509 is connected with the power shaft of the commutator C60505 being installed on left lathe bed 601 front end, another output shaft is connected with one end of leading screw A, leading screw A is meshed with the screw A of the left end being installed on rear small rail car 300 through the bearing block A be installed on bottom left lathe bed 601 rear end, bearing block A is provided with hard spacing A, the output shaft of commutator B60504 is connected by the power shaft of shaft coupling, connecting rod D60510 and the commutator D60506 that is installed on right lathe bed 602 front end, another output shaft is connected with one end of leading screw B, leading screw B is meshed with the screw B of the right-hand member being installed on rear small rail car 300 through the bearing block B be installed on bottom right lathe bed 602 rear end, and bearing block B is provided with hard spacing B, the output shaft of commutator C60505 is connected with one end of leading screw C, and leading screw C is meshed with the screw C being installed on front small rail car 100 left end through the bearing block C being installed on left lathe bed 601 front bottom end, and bearing block C is provided with hard spacing C, the output shaft of commutator D60506 is connected with one end of leading screw D60512, leading screw D60512 is meshed with the screw D60511 being installed on front small rail car 100 right-hand member through the bearing block D60515 being installed on right lathe bed 602 front bottom end, and bearing block D60515 is provided with hard spacing D60516, leading screw A, leading screw B, leading screw C, leading screw D60512 are rotationally connected with on bearing block A, bearing block B, bearing block C, bearing block D60515 respectively by bearing, 4 guide pin bushing A60513 are installed on the front-end and back-end of left lathe bed 601 and right lathe bed 602 respectively and lay respectively at the rear side of commutator A60503 and commutator B60504 and the front side of commutator C60505 and commutator D60506, guide pillar A60514 is installed on left end and the right-hand member of front small rail car 100 and rear small rail car 300 respectively, corresponding with the position of guide pin bushing A60513 and can slide in guide pin bushing A60513,
Sychronisation 607 comprises gear 60701, tooth bar 60702, tooth bar mount pad 60703, bearing block 60704, synchronizing shaft 60705, two bearing blocks 60704 are installed on the rear and front end outside right lathe bed 602 respectively, synchronizing shaft 60705 is rotatably connected between two bearing blocks 60704, the two ends of synchronizing shaft 60705 are separately installed with gear 60701, the tooth bar 60702 be meshed with gear 60701 is installed on tooth bar mount pad 60703, and 2 tooth bar mount pads 60703 are installed on front small rail car 100 and rear small rail car 300 respectively.
See Figure 14, Figure 15, Figure 17, Figure 18, described front small rail car 100 comprises front truck support body 101, front driving device 102 and by the front vehicle wheel A103 be rotationally connected with successively from right to left on front truck support body 101, front vehicle wheel B104 and front vehicle wheel C105, front vehicle wheel C105 is coaxially installed with front sprocket wheel 106, front sprocket wheel 106 is connected with the drive sprocket on front driving device 102 by front chain 107; Described front driving device 102 is for being installed on front motor 10201 on front truck support body 101 and front reduction gear machine 10202, and described drive sprocket is arranged on the output shaft of front reduction gear machine 10202, and the power shaft of front reduction gear machine 10202 is connected with front motor 10201;
Described rear small rail car 300 comprises rear car support body 301, rear drive equipment 302 and by the rear wheel A303 be rotationally connected with successively from right to left on rear car support body 301, rear wheel B304 and rear wheel C305, rear wheel C305 is coaxially installed with rear sprocket wheel 306, rear sprocket wheel 306 is connected with the drive sprocket on rear drive equipment 302 by rear chain 307; Described rear drive equipment 302 is for being installed on rear motor 30201 on rear car support body 301 and rear reductor 30202, and described drive sprocket is arranged on the output shaft of rear reductor 30202, and the power shaft of rear reductor 30202 is connected with rear motor 30201.
See Figure 19, described underframe 200 is connected with foundation by the first base anchor 201, and top is provided with gripper shoe 202, and one end of gripper shoe 202 protrudes from underframe 200; Described lathe bed position regulator is be installed on the adjustment bolt 204 on adjustment plate 203, and adjustment plate 203 is installed on the outside that gripper shoe 202 protrudes from underframe 200 one end;
See Figure 16, described clamping device 606 comprises installing rack 60601, clamping cylinder 60602, guide pin bushing B60603 and guide pillar B60604 and clamp 60605, installing rack 60601 is by riser 6060101, gusset 6060102 and transverse slat 6060103 form, installing rack 60601 is connected by riser 6060101 and lathe bed 600, clamping cylinder 60602 and guide pin bushing B60603 are installed on the transverse slat 6060103 of installing rack 60601, piston rod rod end and the clamp 60605 of clamping cylinder 60602 are connected, gripper shoe 202 is held between clamp 60605 and transverse slat 6060103, guide pillar B60604 is corresponding with guide pin bushing B60603, be arranged on clamp 60605, can slide in guide pin bushing B60603.
The upper plane of the gripper shoe 202 on the underframe 200 in same processing stations is in the same plane.On transverse slat 6060103 lower plane to gripper shoe 202, the ultimate range of plane is less than the ultimate range to firmly spacing 60514 of plane on screw 60509.
See Fig. 4, Figure 11, Figure 12, Working piece positioning device 500 comprises the adjustment parallels 501 be arranged at bottom workpiece 1000, is arranged at the positioner A502 of workpiece 1000 left end, is arranged on front side of workpiece 1000 and the positioner B503 of rear side.
See Figure 23, positioner A502 is made up of locating rack A50201 and the adjustment bolt A50202 be arranged on locating rack A50201, and locating rack A50201 is connected with foundation;
See Figure 24, positioner B503 by locating rack B50301, T-shaped piece 50302 and adjustment bolt B 50303 form, locating rack B50301 is connected with foundation, locating rack B50301 is provided with T-shaped piece of mounting groove, be installed on for T-shaped piece 50302 in T-shaped piece of mounting groove, adjustment bolt B 50303 is arranged on T-shaped piece 50302.
See Figure 22, Workpiece clamping device 400 comprises material-pressing rack 402, hold-down bolt 403 and pressure rack 401, pressure rack 401 is made up of the second base anchor 40102, briquetting 40101 and bearing plate 40103, second base anchor 40102 is connected with foundation, briquetting 40101 is connected with the second base anchor 40102 with the lower end of bearing plate 40103, hold-down bolt 403 is connected with the upper end of bearing plate 40103 through the through hole on material-pressing rack 402, the side of material-pressing rack 402 is pressed on briquetting 40101, and opposite side is pressed on workpiece 1000.
The course of work of the present embodiment is as follows:
Workpiece 1000 lifting put in place, make the left end of workpiece 1000 lean against on positioner A502, the front side of workpiece 1000 leans against on the positioner B503 on front side of workpiece, by adjustment parallels 501, adjustment workpiece makes it keep level, the adjustment bolt B B50303 of the adjustment bolt A50202 and positioner B503 that then adjust positioner A502 carries out Primary Location to workpiece 1000, screw lifting device 605 action, lathe bed 600 rises together with the main frame on it, front small rail car 100 and rear small rail car 300 are respectively under the driving of front driving device 102 and rear drive equipment 302, lathe bed 600 is driven to march to the first processing stations together with the main frame on it along track 900, screw lifting device 605 action again, lathe bed 600 falls together with the main frame on it, when the upper plane contact of the gripper shoe 202 on the lower plane and underframe 200 of the transverse slat 6060103 of clamping device 606, lathe bed 600 stops falling together with the main frame on it, but now screw A, screw B, screw C, the upper plane of screw D60511 does not meet hard spacing A respectively, hard spacing B, hard spacing C, hard spacing D60516, screw lifting device continues action, and then the front small rail car of pull-up 100 and rear small rail car 300, front small rail car 100 and rear small rail car 300 depart from track 900.Dial gauge installed by unit head 803, with centimeter check true edge J1, cooperatively interacted by Working piece positioning device 500 and lathe bed position regulator simultaneously and adjust workpiece 1000 and the position relationship of lathe bed 600, workpiece 1000 is adjusted again, is positioned to state to be processed; Clamping device 606 action, clamping cylinder 60602 piston rod is retracted and is driven clamp 60605 to move upward, until plane contacts with gripper shoe 202 lower plane and is held between clamp 60605 and transverse slat 6060103 by gripper shoe 202 on clamp 60605; Screw the adjustment bolt 204 be installed on the adjustment plate 203 of underframe, make adjustment bolt 204 lean on the transverse slat 6060103 of the installing rack 60601 of clamping device 606; Tighten the hold-down bolt 403 on Workpiece clamping device 400, workpiece 1000 is compressed.Unit head 803 action is controlled by electrical control gear, Milling Process is carried out to the A face of workpiece 1000, and the A face processed is carried out Milling Process as machining benchmark to B face, after tool changing with true edge J1, J2 for benchmark determines the position of A face centre bore, then drilling processing is carried out to A face, and using the centre bore processed as machining benchmark, drilling processing is carried out to the hole on other 8 holes on A face and B face, completes the processing content of workpiece 1,000 first station.Clamping device 606 action, clamping cylinder 60602 piston rod stretches out and drives clamp 60605 to move downward, and on clamp 60605, plane and gripper shoe 202 lower plane depart from; Then screw lifting device 605 action, front small rail car 100 falls with rear small rail car 300 and contacts with track 900, and screw lifting device 605 continues action, and lathe bed 600 is lifted together with the main frame on it.Front small rail car 100 and rear small rail car 300 are respectively under the driving of front driving device 102 and rear drive equipment 302, lathe bed 600 is driven to march to the second processing stations together with the main frame on it along track, screw lifting device 606 action again, repeat above operating procedure, complete the processing content of workpiece 1,000 second station.Then clamping device 606 action, clamping cylinder 60602 piston rod stretches out and drives clamp 60605 to move downward, and on clamp 60605, plane and gripper shoe 202 lower plane depart from.Then screw lifting device 605 action, front small rail car 100 falls with rear small rail car 300 and contacts with track 900, and screw lifting device 605 continues action, and lathe bed 600 is lifted together with the main frame on it.Front small rail car 100 and rear small rail car 300, respectively under the driving of front driving device 102 and rear drive equipment 302, drive lathe bed 600 to move to original position together with the main frame on it along track 900.Repeat aforesaid operations step, carry out the processing of next workpiece.
Claims (7)
1. one kind take foundation as the numerical control gantry drilling and milling machine of workbench, comprise lathe bed, gantry, Workpiece clamping device, Working piece positioning device, hydraulic power unit and electrical control gear, X can be made to movement in described gantry along the guide rail on lathe bed, it is characterized in that: described lathe bed comprises left lathe bed, right lathe bed, front tie-beam and rear tie-beam, front end and the front tie-beam of left lathe bed, right lathe bed are connected, and rear end and the rear tie-beam of left lathe bed, right lathe bed are connected; The bottom of described front tie-beam and rear tie-beam is respectively equipped with front small rail car and rear small rail car, foundation is provided with two corresponding with front small rail car and rear small rail car respectively tracks, and front small rail car and rear small rail car can move back and forth along X-direction respectively in track corresponding thereto; Described lathe bed and be provided with screw lifting device and sychronisation between front small rail car and rear small rail car; Described Workpiece clamping device and Working piece positioning device are fixed on the foundation between two tracks; Length direction along workpiece is provided with at least two processing stations, two underframe be fixed on foundation are respectively arranged with in the front side of each processing stations and rear side, two underframe of front side are positioned at the outside of front tie-beam and corresponding with the front end of left lathe bed, right lathe bed respectively, and two underframe of rear side are positioned at the outside of rear tie-beam and corresponding with the rear end of left lathe bed, right lathe bed respectively; Be provided with clamping device and lathe bed position regulator between the front end of described left lathe bed, right lathe bed and corresponding underframe, between the rear end of left lathe bed, right lathe bed and corresponding underframe, be respectively arranged with clamping device and lathe bed position regulator.
2. according to claim 1 a kind of take foundation as the numerical control gantry drilling and milling machine of workbench, it is characterized in that: described screw lifting device comprises drive motors, reductor, commutator A, commutator B, commutator C, commutator D, connecting rod A, connecting rod B, connecting rod C, connecting rod D, screw A, screw B, screw C, screw D, leading screw A, leading screw B, leading screw C, leading screw D, guide pin bushing A, guide pillar A, bearing block A, bearing block B, bearing block C, bearing block D, hard spacing A, hard spacing B, hard spacing C, hard spacing D, on the outside that drive motors and reductor are fixed on rear tie-beam respectively and base plate, the output shaft of drive motors is connected with the power shaft of reductor, two output shafts of reductor respectively by connecting rod A and connecting rod B be installed on the commutator A of left lathe bed rear end with right lathe bed rear end and be connected with the power shaft of commutator B, an output shaft of commutator A is connected with the power shaft of the commutator C being installed on left lathe bed front end by connecting rod C, another output shaft is connected with one end of leading screw A, leading screw A is meshed with the screw A of the left end being installed on rear small rail car through the bearing block A be installed on bottom left lathe bed rear end, bearing block A is provided with hard spacing A, an output shaft of commutator B is connected with the power shaft of the commutator D being installed on right lathe bed front end by connecting rod D, another output shaft is connected with one end of leading screw B, leading screw B is meshed with the screw B of the right-hand member being installed on rear small rail car through the bearing block B be installed on bottom right lathe bed rear end, and bearing block B is provided with hard spacing B, the output shaft of commutator C is connected with one end of leading screw C, and leading screw C is meshed with the screw C being installed on front small rail car left end through the bearing block C being installed on left lathe bed front bottom end, and bearing block C is provided with hard spacing C, the output shaft of commutator D is connected with one end of leading screw D, and leading screw D is meshed with the screw D being installed on front small rail car right-hand member through the bearing block D being installed on right lathe bed front bottom end, and bearing block D is provided with hard spacing D, leading screw A, leading screw B, leading screw C, leading screw D are rotationally connected with on bearing block A, bearing block B, bearing block C, bearing block D respectively by bearing, described guide pin bushing A is 4, is installed on the front-end and back-end of left lathe bed and right lathe bed respectively and lays respectively at the rear side of commutator A and commutator B and the front side of commutator C and commutator D, guide pillar A is installed on left end and the right-hand member of front small rail car and rear small rail car respectively, corresponding with the position of guide pin bushing A and can slide in guide pin bushing A,
Described sychronisation comprises gear, tooth bar, tooth bar mount pad, bearing block, synchronizing shaft, two bearing blocks are installed on the rear and front end outside right lathe bed respectively, synchronizing shaft is rotatably connected between two bearing blocks, the two ends of synchronizing shaft are separately installed with gear, the tooth bar be meshed with gear is installed on tooth bar mount pad, and tooth bar mount pad is installed on front small rail car and rear small rail car respectively.
3. according to claim 1 a kind of take foundation as the numerical control gantry drilling and milling machine of workbench, it is characterized in that: described front small rail car comprises front truck support body, front driving device and by the front vehicle wheel A be rotationally connected with successively from right to left on front truck support body, front vehicle wheel B and front vehicle wheel C, front vehicle wheel C is coaxially installed with front sprocket wheel, and front sprocket wheel is connected with the drive sprocket on front driving device by front chain; Described front driving device is be installed on front motor on front truck support body and front reduction gear machine, and described drive sprocket is arranged on the output shaft of front reduction gear machine, and the power shaft of front reduction gear machine is connected with front motor;
Described rear small rail car comprises rear car support body, rear drive equipment and by the rear wheel A be rotationally connected with successively from right to left on rear car support body, rear wheel B and rear wheel C, rear wheel C is coaxially installed with rear sprocket wheel, and rear sprocket wheel is connected with the drive sprocket on rear drive equipment by rear chain; Described rear drive equipment is be installed on rear motor on rear car support body and rear reductor, and described drive sprocket is arranged on the output shaft of rear reductor, and the power shaft of rear reductor is connected with rear motor.
4. according to claim 1 a kind of take foundation as the numerical control gantry drilling and milling machine of workbench, it is characterized in that: described underframe is connected with foundation by the first base anchor, and top is provided with gripper shoe, one end of gripper shoe protrudes from underframe;
Described lathe bed position regulator is be installed on the adjustment bolt on adjustment plate, and adjustment plate is installed on the outside that gripper shoe protrudes from underframe one end;
Described clamping device comprises installing rack, clamping cylinder, guide pin bushing B, guide pillar B and clamp, installing rack is made up of riser, gusset and transverse slat, installing rack is connected by riser and lathe bed, clamping cylinder and guide pin bushing B are installed on the transverse slat of installing rack, the piston rod rod end of clamping cylinder and clamp are connected, and gripper shoe are held between clamp and transverse slat, and guide pillar B is corresponding with guide pin bushing B, be arranged on clamp, can slide in guide pin bushing B.
5. according to claim 4 a kind of take foundation as the numerical control gantry drilling and milling machine of workbench, it is characterized in that: the upper plane of the gripper shoe on the underframe in same processing stations is in the same plane; On described transverse slat lower plane to gripper shoe, the ultimate range of plane to be less than on screw plane to firmly spacing ultimate range.
6. according to claim 1 a kind of take foundation as the numerical control gantry drilling and milling machine of workbench, it is characterized in that: described Working piece positioning device comprises and is arranged at adjustment parallels bottom workpiece, the positioner A that is arranged at workpiece left end, is arranged on front side of workpiece and the positioner B of rear side;
Described positioner A is made up of locating rack A and the adjustment bolt A be arranged on locating rack A, and locating rack A is connected with foundation; Described positioner B by locating rack B, T-shaped piece and adjustment bolt B form, locating rack B is connected with foundation, and locating rack B is provided with T-shaped piece of mounting groove, and T-shaped piece is installed in T-shaped piece of mounting groove, adjust bolt B be arranged on T-shaped piece.
7. according to claim 1 a kind of take foundation as the numerical control gantry drilling and milling machine of workbench, it is characterized in that: described Workpiece clamping device comprises material-pressing rack, hold-down bolt and pressure rack, pressure rack is made up of the second base anchor, briquetting and bearing plate, second base anchor is connected with foundation, briquetting is connected with the second base anchor with the lower end of bearing plate, hold-down bolt is connected with the upper end of bearing plate through the through hole on material-pressing rack, the side of material-pressing rack is pressed on briquetting, and opposite side is pressed on workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520369693.1U CN204893409U (en) | 2015-06-02 | 2015-06-02 | Use numerical control longmen drilling and milling machine of ground basis as workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520369693.1U CN204893409U (en) | 2015-06-02 | 2015-06-02 | Use numerical control longmen drilling and milling machine of ground basis as workstation |
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| CN204893409U true CN204893409U (en) | 2015-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520369693.1U Expired - Fee Related CN204893409U (en) | 2015-06-02 | 2015-06-02 | Use numerical control longmen drilling and milling machine of ground basis as workstation |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858660A (en) * | 2015-06-02 | 2015-08-26 | 济南天辰铝机股份有限公司 | Numerical control gantry milling and drilling machine with soil foundation as workbench |
| CN107838736A (en) * | 2017-10-11 | 2018-03-27 | 深圳市中科智诚科技有限公司 | A kind of milling machine that can change milling head automatically based on Internet of Things |
| JP2019084620A (en) * | 2017-11-06 | 2019-06-06 | 大同マシナリー株式会社 | Gantry type punching device and punching method using the same |
-
2015
- 2015-06-02 CN CN201520369693.1U patent/CN204893409U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858660A (en) * | 2015-06-02 | 2015-08-26 | 济南天辰铝机股份有限公司 | Numerical control gantry milling and drilling machine with soil foundation as workbench |
| CN104858660B (en) * | 2015-06-02 | 2017-04-05 | 济南天辰铝机股份有限公司 | A kind of numerical control gantry drilling and milling machine with foundation as workbench |
| CN107838736A (en) * | 2017-10-11 | 2018-03-27 | 深圳市中科智诚科技有限公司 | A kind of milling machine that can change milling head automatically based on Internet of Things |
| JP2019084620A (en) * | 2017-11-06 | 2019-06-06 | 大同マシナリー株式会社 | Gantry type punching device and punching method using the same |
| JP7102127B2 (en) | 2017-11-06 | 2022-07-19 | 大同マシナリー株式会社 | Punching method using a gantry type drilling device and a gantry type drilling device |
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