CN104213336B - Dual gauge hard cotton production line - Google Patents
Dual gauge hard cotton production line Download PDFInfo
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- CN104213336B CN104213336B CN201410471351.0A CN201410471351A CN104213336B CN 104213336 B CN104213336 B CN 104213336B CN 201410471351 A CN201410471351 A CN 201410471351A CN 104213336 B CN104213336 B CN 104213336B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H17/00—Felting apparatus
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- Preliminary Treatment Of Fibers (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The present invention provides a kind of dual gauge hard cotton production line, it includes: the first conveyer belt being fed forward continuously by the web that carding machine exports and the second conveyer belt, can be respectively used to web is folded into the swing folding cotton machine of the vertical web layer of S-shaped and plug-in type folding cotton machine, described vertical web layer drying and shaping is become the baking oven of hard cotton；Having the gap fallen for web between first conveyer belt and the second conveyer belt, swing folding cotton machine is arranged on the lower section in described gap；Plug-in type folding cotton machine is arranged on below the front end of the second conveyer belt, and web falls on the conveyer belt of the porch of described baking oven after described plug-in type folding cotton machine from the second conveyer belt；Described dual gauge hard cotton production line also includes the transition conveyer device that vertical web layer is sent into below swing folding cotton machine baking oven.Compared to prior art, the folding cotton machine of two specifications is integrated in a production line by the present invention, can switch to produce the product of different size in time, reduces cost, improves production efficiency.
Description
Technical field
The present invention relates to a kind of hard cotton production line, especially one can be not only used for producing thicker hard cotton (thickness is 4 ~ 15cm), can be used for again producing the dual gauge hard cotton production line of slim hard cotton (thickness 1 ~ 3cm).
Background technology
Hard cotton, also referred to as vertical cotton, is a kind of non-weaving cloth, and itself has such as upright corrugated fibrous layer arrangement architecture, possess than common continuous gentlier, more fluffy, more ventilative premium properties.Chinese invention patent CN102260961B, discloses a kind of vertical cotton production technology, mainly includes the step such as opener and mixed cotton, comb and parallel cotton fibers prior to spinning, molding, drying and shaping and cooling and shaping.Wherein, forming step and baking step are the processing procedures that comparison is crucial.In hard cotton production line in the prior art, a general production line all can only produce thicker hard cotton (thickness 4 ~ 15cm) or can only produce slim hard cotton (thickness 1 ~ 3cm).When producing thicker hard cotton, generally using swing folding cotton machine, the web after combing is folded into S-shaped stereochemical structure after falling into the folding cotton passage of swing folding cotton machine, and thickness can accomplish 4 ~ 15cm according to product requirement.When producing slim hard cotton, generally using plug-in type folding cotton machine, it has the folding cotton passage that opening from top to bottom tapers into, and the web after combing is folded into S-shaped stereochemical structure after falling into the folding cotton passage of plug-in type folding cotton machine, and thickness is typically at 1 ~ 3cm.
In factory, owing to order needs, sometimes producing thicker hard cotton, sometimes produce slim hard cotton, be therefore accomplished by installing in workshop two production lines, not only equipment investment is relatively big, and extremely takes up room, and when switching produces, efficiency is relatively low.
Summary of the invention
In order to overcome the defect of above-mentioned prior art, it is an object of the invention to provide one to can be not only used for producing thicker hard cotton, can be used for again producing the dual gauge hard cotton production line of slim hard cotton, realize the timely switching that dual gauge hard cotton produces, improve production efficiency, reduce equipment investment cost and space hold.
For reaching above-mentioned purpose, the present invention by the following technical solutions:
A kind of dual gauge hard cotton production line, it is characterized in that, it includes: the first conveyer belt being fed forward continuously by the web that carding machine exports and the second conveyer belt, can be respectively used to web is folded into the swing folding cotton machine of the vertical web layer of S-shaped and plug-in type folding cotton machine, described vertical web layer drying and shaping is become the baking oven of hard cotton；Having the gap fallen for web between described first conveyer belt and described second conveyer belt, described swing folding cotton machine is arranged on the lower section in described gap；Described plug-in type folding cotton machine is arranged on below the front end of described second conveyer belt, and web falls on the conveyer belt of the porch of described baking oven after described plug-in type folding cotton machine from described second conveyer belt；Described dual gauge hard cotton production line also includes the transition conveyer device that vertical web layer is sent into below described swing folding cotton machine described baking oven.
Preferably, described swing folding cotton machine includes being disposed in parallel in the front swing part below described gap and rear swing part, having the cotton passage of folding between described front swing part and rear swing part, described swing folding cotton machine also includes the drive mechanism driving described front swing part and described rear swing part to synchronize swing.
Preferably, described plug-in type folding cotton machine is arranged in a lift-sliding mechanism.
Further preferably, described lift-sliding mechanism includes that the support for installing described plug-in type folding cotton machine, the support installing described support, fixing on the bracket with the driving means driving described support to move up and down, described plug-in type folding cotton machine can move forward and backward being arranged on described support of regulation.
Wherein, described driving means is cylinder.
In one embodiment, between the conveyer belt in described transition conveyer device can be arranged on the described lower section of swing folding cotton machine and the entrance of described baking oven movably forward and backward.
Preferably, described transition conveyer device includes the vehicle frame with wheel, the transition conveyer belt being arranged on described vehicle frame along the longitudinal direction and the motor driving described transition conveyer belt to run reciprocal scrolling.
It is further preferred that be additionally provided with the most extended guide rail between lower section and the described baking oven of described swing folding cotton machine, described wheel rolling is arranged on described guide rail.
Compared to prior art, the present invention will be used for producing the swing folding cotton machine of thicker hard cotton and is used for producing the plug-in type folding cotton machine of slim hard cotton and is installed along with same production line, the gap between the first conveyer belt and the second conveyer belt is utilized to design, and the auxiliary conveying function of transition conveyer device, need to select web landline, to produce the hard cotton of different size according to production.When producing thicker hard cotton, make web directly fall from this gap, after swing folding cotton machine is converted into vertical web layer, sends into oven for drying by transition conveyer device and shape；When producing slim hard cotton, web falls through the front end of the second conveyer belt, after plug-in type folding cotton machine is converted into vertical web layer, falls directly on and sends into oven for drying sizing on the conveyer belt of baking oven porch.
Therefore, the dual gauge hard cotton production line of the present invention, swing folding cotton machine and plug-in type are rolled over cotton machine and is integrated in a production line, can be in hgher efficiency aborning according to producing the folding cotton machine needing timely switching web transport path and being used, take up room less.
Accompanying drawing explanation
Fig. 1 is the present invention structural representation when producing slim hard cotton.
Fig. 2 is the present invention structural representation when producing thicker hard cotton.
Detailed description of the invention
Below in conjunction with the accompanying drawings the preferred embodiment of the present invention is described in detail.
Referring to Fig. 1 and Fig. 2, the dual gauge hard cotton production line of the present invention, including first conveyer belt the 1, second conveyer belt 2, swing folding cotton machine 3, transition conveyer device 4, plug-in type folding cotton machine 5 and baking oven 6.Be provided with before the first conveyer belt 1 carding machine 7, carding machine conveyer belt 71, be obliquely installed send lace curtaining 72, composite fibre is after carding machine 7 is carded to a web 100 being interweaved with certain density and thickness, send through conveyer belt 71, by sending lace curtaining 72 to carry the most forward, then web 100 is continued horizontal forward transmission by the first conveyer belt 1.
Being provided with gap 11 between first conveyer belt 1 and the second conveyer belt 2, the big I in gap is arranged according to the thickness of web 100, is advisable just making web 100 fall.Swing folding cotton machine 3 is arranged on the underface in gap 11, and web 100 can be directly over swing folding cotton machine 3 and be converted into vertical web layer toward physical pendulum after falling from gap 11.Specifically, swing folding cotton machine 3 includes being disposed in parallel in the front swing part 31 below gap 11 and rear swing part 32, having the cotton passage of folding between front swing part 31 and rear swing part 32, swing folding cotton machine 3 also includes the drive mechanism driving front swing part 31 and rear swing part 32 to synchronize swing.In the present embodiment, this drive mechanism includes driving motor 33 and crank and rocker mechanism 34.Under driving motor 33 to drive, crank and rocker mechanism 34 back and forth runs, front swing part 31 and rear swing part 32 is driven to rock back and forth, make the web falling into the cotton passage of folding form the end to end structure of S-shaped toward physical pendulum folding, from top to bottom after extruding, just make web be interweaved into the vertical web layer of wavy cotton layer arrangement.Due to the spacing scalable between front swing part 31 and rear swing part 32, make the cotton channel width of folding therebetween can be adjusted according to required hard cotton thickness.Typically, use the finished product hard cotton thickness after the vertical web layer drying that swing folding cotton machine 3 produces at 4 ~ 15cm.
Web 100 also can directly be fed forward from the second conveyer belt 2, then the front end from the second conveyer belt 2 falls, in plug-in type folding cotton machine 5 below web 100 entrance fallen, formed after the bending of plug-in type folding cotton machine 5 on the conveyer belt 61 in the exit that vertical web layer falls directly into baking oven 6.Folding cotton machine 5 has the folding cotton passage that opening tapers into from top to bottom, and the slim hard cotton thickness that the vertical web layer formed after bending obtains after drying is at 1 ~ 3cm.In the present embodiment, plug-in type folding cotton machine 5 is arranged in a lift-sliding mechanism, can realize the position adjustments moving up and down and moving forward and backward.Lift-sliding mechanism includes the support 51 for installing described plug-in type folding cotton machine 5, the support 52 installing support 51, is fixed on support 52 cylinder 53 to drive support 51 to move up and down.Be respectively arranged with two cylinders 53 in the left and right sides of support 51, therefore, a total of 4 cylinders 53 support and drive support 51, and during work, these four cylinders 53 are synchronized with the movement.It addition, plug-in type folding cotton machine 5 can move forward and backward being arranged on support 51 of regulation by guide rail.
Transition conveyer device 4 can be arranged between the conveyer belt 61 in the lower section of swing folding cotton machine 3 and the entrance of baking oven 6 movably forward and backward.Transition conveyer device 4 includes the vehicle frame 42 with wheel 41, the transition conveyer belt 43 being arranged on vehicle frame 42 along the longitudinal direction and the motor 44 driving transition conveyer belt 43 operation reciprocal scrolling.Moving forward and backward for the ease of transition conveyer device, the ground between lower section and the baking oven 6 of swing folding cotton machine 3 is additionally provided with the most extended guide rail 45, described wheel 41 rolls and is arranged on guide rail 45.
Refer to Fig. 1, when the dual gauge hard cotton production line of the present embodiment is used for producing slim hard cotton, transition conveyer device 4 moves backward to guide rail rearward position, its front portion is avoided to interfere with plug-in type folding cotton machine 5, the cylinder 53 of the lift-sliding mechanism being inserted into formula folding cotton machine 5 shrinks, make support 51 move down, and adjust front and back position, make, between lower ending opening and the conveyer belt 61 of baking oven 6 of rolling over cotton passage of plug-in type folding cotton machine 5, there is suitable distance.Web 100 is fed forward through the first conveyer belt 1, and falls via the front end of the second conveyer belt 2, after plug-in type folding cotton machine 5 is converted into vertical web layer, falls directly on feeding baking oven 6 drying and shaping on the conveyer belt 61 of baking oven 6 porch.Web 100 is by this transport path, and final available thickness is the slim hard cotton 110 of 1 ~ 3cm.
Refer to Fig. 2, when producing thicker hard cotton, the cylinder 53 of the lift-sliding mechanism that plug-in type is rolled over cotton machine 5 extends, by support 51 jack-up, more space is vacateed in the lower section making plug-in type folding cotton machine 5, then transition conveyer device 4 is moved forward along guide rail 45, until transition conveyer belt 43 is less with the spacing of the conveyer belt 61 of the porch of baking oven 6, web 100 is made directly to fall from the gap 11 between the first conveyer belt 1 and the second conveyer belt 2, after swing folding cotton machine 3 is converted into vertical web layer, baking oven 6 drying and shaping is sent into by the transition conveyer belt 4 of transition conveyer device 4.Web 100 is by this transport path, and final available thickness is the thicker hard cotton 120 of 4 ~ 15cm.
As can be seen here, in the case of carding machine 7 exports identical web 100, switch its transport path in course of conveying, adjust transition conveyer device 4 and the position of plug-in type folding cotton machine 5, and can realize thicker hard cotton and slim hard cotton switch production in time, greatly reduce the apparatus for production line input cost of products of different specifications, improve production efficiency.
Above-described embodiment is only for technology design and the feature of the explanation present invention; its object is to allow person skilled in the art will appreciate that present disclosure and to implement according to this; can not limit the scope of the invention with this; all equivalence changes made according to spirit of the invention or modification, all should contain within protection scope of the present invention.
Claims (8)
1. a dual gauge hard cotton production line, it is characterized in that, it includes: the first conveyer belt being fed forward continuously by the web that carding machine exports and the second conveyer belt, can be respectively used to web is folded into the swing folding cotton machine of the vertical web layer of S-shaped and plug-in type folding cotton machine, described vertical web layer drying and shaping is become the baking oven of hard cotton；Having the gap fallen for web between described first conveyer belt and described second conveyer belt, described swing folding cotton machine is arranged on the lower section in described gap；Described plug-in type folding cotton machine is arranged on below the front end of described second conveyer belt, and web falls on the conveyer belt of the porch of described baking oven after described plug-in type folding cotton machine from described second conveyer belt；Described dual gauge hard cotton production line also includes the transition conveyer device that vertical web layer is sent into below described swing folding cotton machine described baking oven.
A kind of dual gauge hard cotton production line the most according to claim 1, it is characterized in that: described swing folding cotton machine includes being disposed in parallel in the front swing part below described gap and rear swing part, having the cotton passage of folding between described front swing part and rear swing part, described swing folding cotton machine also includes the drive mechanism driving described front swing part and described rear swing part to synchronize swing.
A kind of dual gauge hard cotton production line the most according to claim 1, it is characterised in that: described plug-in type folding cotton machine is arranged in a lift-sliding mechanism.
A kind of dual gauge hard cotton production line the most according to claim 3, it is characterized in that: described lift-sliding mechanism includes that the support for installing described plug-in type folding cotton machine, the support installing described support, fixing on the bracket with the driving means driving described support to move up and down, described plug-in type folding cotton machine can move forward and backward being arranged on described support of regulation.
A kind of dual gauge hard cotton production line the most according to claim 4, it is characterised in that: described driving means is cylinder.
6. according to a kind of dual gauge hard cotton production line described in claim 1 to 5 any one, it is characterised in that: described transition conveyer device can be arranged between the conveyer belt in the described lower section of swing folding cotton machine and the entrance of described baking oven movably forward and backward.
A kind of dual gauge hard cotton production line the most according to claim 6, it is characterized in that: described transition conveyer device includes the vehicle frame with wheel, the transition conveyer belt being arranged on described vehicle frame along the longitudinal direction and the motor driving described transition conveyer belt to run reciprocal scrolling.
A kind of dual gauge hard cotton production line the most according to claim 7, it is characterised in that: being additionally provided with the most extended guide rail between lower section and the described baking oven of described swing folding cotton machine, described wheel rolling is arranged on described guide rail.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410471351.0A CN104213336B (en) | 2014-09-16 | 2014-09-16 | Dual gauge hard cotton production line |
| PCT/CN2015/086666 WO2016041424A1 (en) | 2014-09-16 | 2015-08-11 | Hard cotton production line of dual-specification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410471351.0A CN104213336B (en) | 2014-09-16 | 2014-09-16 | Dual gauge hard cotton production line |
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| Publication Number | Publication Date |
|---|---|
| CN104213336A CN104213336A (en) | 2014-12-17 |
| CN104213336B true CN104213336B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410471351.0A Active CN104213336B (en) | 2014-09-16 | 2014-09-16 | Dual gauge hard cotton production line |
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| Country | Link |
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| CN (1) | CN104213336B (en) |
| WO (1) | WO2016041424A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104213336B (en) * | 2014-09-16 | 2016-08-24 | 苏州美山子制衣有限公司 | Dual gauge hard cotton production line |
| CN111394921A (en) * | 2020-02-27 | 2020-07-10 | 嘉兴市富达化学纤维厂 | Hard cotton production equipment and production method thereof |
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| CN101148805A (en) * | 2006-09-18 | 2008-03-26 | 新丽企业股份有限公司 | Cotton pad structure with adjustable density |
| CN101956295A (en) * | 2010-08-13 | 2011-01-26 | 杭州缔星纤维科技有限公司 | Production process of high-elasticity non-woven three-dimensional cotton |
| CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
| CN102260961A (en) * | 2011-06-30 | 2011-11-30 | 苏州爱美纤维科技有限公司 | Vertical cotton production process |
| CN204039685U (en) * | 2014-09-16 | 2014-12-24 | 苏州美山子制衣有限公司 | Dual gauge hard cotton production line |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3739516B2 (en) * | 1997-03-14 | 2006-01-25 | ヒクマ株式会社 | Mold for molding hard cotton and molding method thereof |
| JP3048132B2 (en) * | 1997-06-11 | 2000-06-05 | 旭コルク工業株式会社 | Method and apparatus for manufacturing felt fleece |
| CN201817681U (en) * | 2010-08-31 | 2011-05-04 | 东莞市爱克斯曼机械有限公司 | Novel vertically-molded lapping machine |
| CN201801714U (en) * | 2010-08-31 | 2011-04-20 | 东莞市爱克斯曼机械有限公司 | Vertical forming cross lapper |
| CN202193944U (en) * | 2011-09-01 | 2012-04-18 | 陈顺柏 | Novel upright cotton cross lapper |
| CN104213336B (en) * | 2014-09-16 | 2016-08-24 | 苏州美山子制衣有限公司 | Dual gauge hard cotton production line |
-
2014
- 2014-09-16 CN CN201410471351.0A patent/CN104213336B/en active Active
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2015
- 2015-08-11 WO PCT/CN2015/086666 patent/WO2016041424A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101148805A (en) * | 2006-09-18 | 2008-03-26 | 新丽企业股份有限公司 | Cotton pad structure with adjustable density |
| CN101956295A (en) * | 2010-08-13 | 2011-01-26 | 杭州缔星纤维科技有限公司 | Production process of high-elasticity non-woven three-dimensional cotton |
| CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
| CN102260961A (en) * | 2011-06-30 | 2011-11-30 | 苏州爱美纤维科技有限公司 | Vertical cotton production process |
| CN204039685U (en) * | 2014-09-16 | 2014-12-24 | 苏州美山子制衣有限公司 | Dual gauge hard cotton production line |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016041424A1 (en) | 2016-03-24 |
| CN104213336A (en) | 2014-12-17 |
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Effective date of registration: 20181121 Address after: 215221 Lianfeng Village, Pingwang Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: Suzhou Aimei Fibre Technology Co., Ltd. Address before: 215221 Meijia Road, Pingwang Town, Wujiang District, Suzhou City, Jiangsu Province Patentee before: Suzhou Meishanzi Garments Co., Ltd. |
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