CN104213336A - Double-size hard cotton production line - Google Patents
Double-size hard cotton production line Download PDFInfo
- Publication number
- CN104213336A CN104213336A CN201410471351.0A CN201410471351A CN104213336A CN 104213336 A CN104213336 A CN 104213336A CN 201410471351 A CN201410471351 A CN 201410471351A CN 104213336 A CN104213336 A CN 104213336A
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- cotton
- conveyer belt
- production line
- folding
- machine
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H17/00—Felting apparatus
Abstract
The invention provides a double-size hard cotton production line, which comprises a fist conveying belt, a second conveying belt, a shaking type cotton folding machine, an inserting type cotton folding machine, an oven and a transition conveying device, wherein the first conveying belt and the second conveying belt are used for continuously and forwards conveying a cotton net which is discharged by a carding machine, the shaking type cotton folding machine and the inserting type cotton folding machine are used for folding the cotton net into an S shape vertical cotton net layer, the oven is used for drying and shaping the vertical cotton net layer into hard cotton, a gap for the falling of the cotton net is arranged between the first conveying belt and the second conveying belt, the shaking type cotton folding machine is arranged under the gap, the inserting type cotton folding machine is arranged under the front end of the second conveying belt, the cotton net passes through the inserting type cotton folding machine from the second conveying belt and falls onto the conveying belt at the inlet of the oven, and the transition conveying device is used for sending the vertical cotton net layer into the oven under the shaking type cotton folding machine. Compared with the prior art, the production line has the advantage that the two cotton folding machines are integrated on one production line, and can be timely switched to produce products different in sizes, so the cost is reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of hard cotton production line, especially one both can be used for production thicker hard cotton (thickness is 4 ~ 15cm), can be used for again the dual gauge hard cotton production line producing slim hard cotton (thickness 1 ~ 3cm).
Background technology
Hard cotton, also claim vertical cotton, be a kind of non-weaving cloth, itself has as upright corrugated fibrage arrangement architecture, to possess than common silk floss gentlier, more fluffy, more ventilative premium properties.Chinese invention patent CN102260961B, discloses a kind of vertical cotton production technology, mainly comprises the steps such as opener and mixed cotton, comb and parallel cotton fibers prior to spinning, shaping, drying and shaping and cooling and shaping.Wherein, forming step and baking step are more crucial processing procedures.In hard cotton production line in the prior art, a general production line all can only production thicker hard cotton (thickness 4 ~ 15cm) or can only produce slim hard cotton (thickness 1 ~ 3cm).During production thicker hard cotton, usually adopt swing folding cotton machine, the web after combing is folded into S shape stereochemical structure after falling into the cotton passage of folding of swing folding cotton machine, and thickness can accomplish 4 ~ 15cm according to product requirement.When producing slim hard cotton, usually adopt plug-in type folding cotton machine, it has the cotton passage of folding that opening from top to bottom diminishes gradually, and the web after combing is folded into S shape stereochemical structure after falling into the cotton passage of folding of plug-in type folding cotton machine, and thickness is generally at 1 ~ 3cm.
In factory, because order needs, sometimes production thicker hard cotton, sometimes produces slim hard cotton, and therefore just need to install two production lines in workshop, not only equipment investment is comparatively large, and extremely takes up room, and when switching is produced, efficiency is also lower.
Summary of the invention
In order to overcome the defect of above-mentioned prior art, the object of this invention is to provide one and both can be used for production thicker hard cotton, can be used for again the dual gauge hard cotton production line producing slim hard cotton, realize the timely switching that dual gauge hard cotton is produced, enhance productivity, reduce equipment investment cost and space hold.
For achieving the above object, the present invention by the following technical solutions:
A kind of dual gauge hard cotton production line, it is characterized in that, it comprises: the first conveyer belt be fed forward the web that carding machine exports continuously and the second conveyer belt, swing folding cotton machine and the plug-in type folding cotton machine of vertical web layer web being folded into S shape can be respectively used to, described vertical web layer drying and shaping be become the baking oven of hard cotton; Have the gap fallen for web between described first conveyer belt and described second conveyer belt, described swing folding cotton machine is arranged on the below in described gap; Described plug-in type folding cotton machine is arranged on below the front end of described second conveyer belt, and web drops on the conveyer belt of the porch of described baking oven from described second conveyer belt after described plug-in type folding cotton machine; Described dual gauge hard cotton production line also comprises the transition transport vertical web layer being sent into below described swing folding cotton machine described baking oven.
Preferably, described swing folding cotton machine comprises and is disposed in parallel in front swing part below described gap and rear swing part, have the cotton passage of folding between described front swing part and rear swing part, described swing folding cotton machine also comprises the driving mechanism driving described front swing part and the synchronous swing of described rear swing part.
Preferably, described plug-in type folding cotton machine is arranged in a lift-sliding mechanism.
Further preferably, described lift-sliding mechanism comprising the support rolling over cotton machine for installing described plug-in type, the support installing described support, fixing on the bracket with the drive unit driving described support to move up and down, and described plug-in type folding cotton machine can move forward and backward being arranged on described support of adjustment.
Wherein, described drive unit is cylinder.
In one embodiment, described transition transport can be arranged between the conveyer belt in the below of described swing folding cotton machine and the entrance of described baking oven movably forward and backward.
Preferably, described transition transport comprises the vehicle frame with wheel, the motor being back and forth arranged on the transition conveyer belt on described vehicle frame and driving described transition conveyer belt to run scrolling along the longitudinal direction.
Further preferably, be also provided with guide rail extended along the longitudinal direction between the below of described swing folding cotton machine and described baking oven, described wheel rolling is arranged on described guide rail.
Compared to prior art, swing folding cotton machine for the production of thicker hard cotton is arranged on same production line by the present invention together with the plug-in type folding cotton machine for the production of slim hard cotton, utilize the gap design between the first conveyer belt and the second conveyer belt, and the auxiliary conveying function of transition transport, web landline is selected, to produce the hard cotton of different size according to need of production.When production thicker hard cotton, web is directly fallen from this gap, be converted into after vertical web layer through swing folding cotton machine, send into oven for drying sizing by transition transport; When producing slim hard cotton, web falls through the front end of the second conveyer belt, after cotton machine is converted into vertical web layer through plug-in type folding, oven for drying sizing is sent into by the conveyer belt directly falling baking oven porch.
Therefore, dual gauge hard cotton production line of the present invention, is integrated in a production line by swing folding cotton machine and plug-in type folding cotton machine, can aborning according to the folding cotton machine that need of production switches web transport path in time and adopts, efficiency is higher, takes up room less.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention when producing slim hard cotton.
Fig. 2 is the structural representation of the present invention when production thicker hard cotton.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiment of the present invention is described in detail.
Refer to Fig. 1 and Fig. 2, dual gauge hard cotton production line of the present invention, comprise the first conveyer belt 1, second conveyer belt 2, swing folding cotton machine 3, transition transport 4, plug-in type folding cotton machine 5 and baking oven 6.Be provided with before the first conveyer belt 1 carding machine 7, carding machine conveyer belt 71, be obliquely installed send lace curtaining 72, blended fiber through carding machine 7 be carded to one there is the web 100 be interweaved of certain density and thickness after, send through conveyer belt 71, by sending lace curtaining 72 to carry obliquely forward, then web 100 continues horizontal forward transmission by the first conveyer belt 1.
Be provided with gap 11 between first conveyer belt 1 and the second conveyer belt 2, the large I in gap is arranged according to the thickness of web 100, is advisable just to make web 100 fall.Swing folding cotton machine 3 is arranged on immediately below gap 11, directly can be converted into vertical web layer through swing folding cotton machine 3 toward physical pendulum after web 100 falls from gap 11.Particularly, swing folding cotton machine 3 comprises and is disposed in parallel in front swing part 31 below gap 11 and rear swing part 32, have the cotton passage of folding between front swing part 31 and rear swing part 32, swing folding cotton machine 3 also comprises the driving mechanism driving front swing part 31 and the synchronous swing of rear swing part 32.In the present embodiment, this driving mechanism comprises drive motors 33 and crank and rocker mechanism 34.Under drive motors 33 drives, crank and rocker mechanism 34 back and forth runs, front swing part 31 and rear swing part 32 is driven to rock back and forth, make to fall into the web rolling over cotton passage and form the end to end structure of S shape toward physical pendulum folding, after extruding, just make web be interweaved into the vertical web layer of wavy cotton layer arrangement from top to bottom.Because the spacing between front swing part 31 and rear swing part 32 is adjustable, the cotton channel width of folding therebetween can be adjusted according to required hard cotton thickness.Generally, the finished product hard cotton thickness after the vertical web layer drying adopting swing folding cotton machine 3 to produce is at 4 ~ 15cm.
Web 100 also can directly be fed forward from the second conveyer belt 2, then fall from the front end of the second conveyer belt 2, the web 100 fallen enters in the plug-in type folding cotton machine 5 of below, forms vertical web layer and directly fall on the conveyer belt 61 in the exit of baking oven 6 after the bending of plug-in type folding cotton machine 5.Folding cotton machine 5 has the cotton passage of folding that opening diminishes from top to bottom gradually, and the slim hard cotton thickness that the vertical web layer formed after bending obtains after drying is at 1 ~ 3cm.In the present embodiment, plug-in type folding cotton machine 5 is arranged in a lift-sliding mechanism, can realize the position adjustments moving up and down and move forward and backward.Lift-sliding mechanism comprise for install the described plug-in type folding support 51 of cotton machine 5, mounting base 51 support 52, be fixed on support 52 with the cylinder 53 driving support 51 to move up and down.Be respectively arranged with two cylinders 53 in the left and right sides of support 51, therefore, always have 4 cylinders 53 and support and drive support 51, during work, these four cylinders 53 are synchronized with the movement.In addition, plug-in type folding cotton machine 5 can move forward and backward being arranged on support 51 of adjustment by guide rail.
Transition transport 4 can be arranged between the conveyer belt 61 in the below of swing folding cotton machine 3 and the entrance of baking oven 6 movably forward and backward.Transition transport 4 comprises the vehicle frame 42 with wheel 41, the motor 44 being back and forth arranged on the transition conveyer belt 43 on vehicle frame 42 along the longitudinal direction scrolling and driving transition conveyer belt 43 to run.Move forward and backward for the ease of transition transport, the ground between the below of swing folding cotton machine 3 and baking oven 6 is also provided with guide rail 45 extended along the longitudinal direction, described wheel 41 rolls and is arranged on guide rail 45.
Refer to Fig. 1, when the dual gauge hard cotton production line of the present embodiment is for the production of slim hard cotton, transition transport 4 moves backward to guide rail rearward position, avoid its front portion to roll over cotton machine 5 with plug-in type to interfere, then the cylinder 53 of the lift-sliding mechanism of plug-in type folding cotton machine 5 shrinks, support 51 is moved down, and adjusts front and back position, plug-in type is rolled between the lower ending opening of the cotton passage of folding of cotton machine 5 and the conveyer belt 61 of baking oven 6 there is suitable distance.Web 100 is fed forward through the first conveyer belt 1, and falls via the front end of the second conveyer belt 2, after cotton machine 5 is converted into vertical web layer through plug-in type folding, baking oven 6 drying and shaping is sent into by the conveyer belt 61 directly falling baking oven 6 porch.Web 100, by this transport path, finally can obtain the slim hard cotton 110 that thickness is 1 ~ 3cm.
Refer to Fig. 2, when production thicker hard cotton, the cylinder 53 plug-in type being rolled over the lift-sliding mechanism of cotton machine 5 extends, by support 51 jack-up, more spaces are vacateed in the below making plug-in type roll over cotton machine 5, then transition transport 4 is moved forward along guide rail 45, until transition conveyer belt 43 is less with the spacing of the conveyer belt 61 of the porch of baking oven 6, web 100 is directly fallen from the gap 11 between the first conveyer belt 1 and the second conveyer belt 2, be converted into after vertical web layer through swing folding cotton machine 3, baking oven 6 drying and shaping is sent into by the transition conveyer belt 4 of transition transport 4.Web 100, by this transport path, finally can obtain the thicker hard cotton 120 that thickness is 4 ~ 15cm.
As can be seen here, when carding machine 7 exports identical web 100, switch its transport path in course of conveying, the position of adjustment transition transport 4 and plug-in type folding cotton machine 5, and the timely switching that can realize thicker hard cotton and slim hard cotton is produced, greatly reduce the apparatus for production line input cost of products of different specifications, improve production efficiency.
Above-described embodiment is only for illustrating technical conceive of the present invention and feature; its object is to person skilled in the art can be understood content of the present invention and implement according to this; can not limit the scope of the invention with this; all equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (8)
1. a dual gauge hard cotton production line, it is characterized in that, it comprises: the first conveyer belt be fed forward the web that carding machine exports continuously and the second conveyer belt, swing folding cotton machine and the plug-in type folding cotton machine of vertical web layer web being folded into S shape can be respectively used to, described vertical web layer drying and shaping be become the baking oven of hard cotton; Have the gap fallen for web between described first conveyer belt and described second conveyer belt, described swing folding cotton machine is arranged on the below in described gap; Described plug-in type folding cotton machine is arranged on below the front end of described second conveyer belt, and web drops on the conveyer belt of the porch of described baking oven from described second conveyer belt after described plug-in type folding cotton machine; Described dual gauge hard cotton production line also comprises the transition transport vertical web layer being sent into below described swing folding cotton machine described baking oven.
2. a kind of dual gauge hard cotton production line according to claim 1, it is characterized in that: described swing folding cotton machine comprises and is disposed in parallel in front swing part below described gap and rear swing part, have the cotton passage of folding between described front swing part and rear swing part, described swing folding cotton machine also comprises the driving mechanism driving described front swing part and the synchronous swing of described rear swing part.
3. a kind of dual gauge hard cotton production line according to claim 1, is characterized in that: described plug-in type folding cotton machine is arranged in a lift-sliding mechanism.
4. a kind of dual gauge hard cotton production line according to claim 3, it is characterized in that: described lift-sliding mechanism comprising the support rolling over cotton machine for installing described plug-in type, the support installing described support, fixing on the bracket with the drive unit driving described support to move up and down, described plug-in type folding cotton machine can move forward and backward being arranged on described support of adjustment.
5. a kind of dual gauge hard cotton production line according to claim 4, is characterized in that: described drive unit is cylinder.
6. a kind of dual gauge hard cotton production line according to claim 1 to 5 any one, is characterized in that: described transition transport can be arranged between the conveyer belt in the below of described swing folding cotton machine and the entrance of described baking oven movably forward and backward.
7. a kind of dual gauge hard cotton production line according to claim 6, it is characterized in that: described transition transport comprises the vehicle frame with wheel, the motor being back and forth arranged on the transition conveyer belt on described vehicle frame and driving described transition conveyer belt to run scrolling along the longitudinal direction.
8. a kind of dual gauge hard cotton production line according to claim 7, is characterized in that: be also provided with guide rail extended along the longitudinal direction between the below of described swing folding cotton machine and described baking oven, described wheel rolling is arranged on described guide rail.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410471351.0A CN104213336B (en) | 2014-09-16 | 2014-09-16 | Dual gauge hard cotton production line |
| PCT/CN2015/086666 WO2016041424A1 (en) | 2014-09-16 | 2015-08-11 | Hard cotton production line of dual-specification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410471351.0A CN104213336B (en) | 2014-09-16 | 2014-09-16 | Dual gauge hard cotton production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104213336A true CN104213336A (en) | 2014-12-17 |
| CN104213336B CN104213336B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410471351.0A Active CN104213336B (en) | 2014-09-16 | 2014-09-16 | Dual gauge hard cotton production line |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN104213336B (en) |
| WO (1) | WO2016041424A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016041424A1 (en) * | 2014-09-16 | 2016-03-24 | 苏州美山子制衣有限公司 | Hard cotton production line of dual-specification |
| CN111394921A (en) * | 2020-02-27 | 2020-07-10 | 嘉兴市富达化学纤维厂 | Hard cotton production equipment and production method thereof |
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| JPH10249076A (en) * | 1997-03-14 | 1998-09-22 | Hikuma Kk | Die and method for molding hard cotton molded body |
| CN101148805A (en) * | 2006-09-18 | 2008-03-26 | 新丽企业股份有限公司 | Cotton pad structure with adjustable density |
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| CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
| CN102260961A (en) * | 2011-06-30 | 2011-11-30 | 苏州爱美纤维科技有限公司 | Vertical cotton production process |
| CN204039685U (en) * | 2014-09-16 | 2014-12-24 | 苏州美山子制衣有限公司 | Dual gauge hard cotton production line |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3048132B2 (en) * | 1997-06-11 | 2000-06-05 | 旭コルク工業株式会社 | Method and apparatus for manufacturing felt fleece |
| CN201817681U (en) * | 2010-08-31 | 2011-05-04 | 东莞市爱克斯曼机械有限公司 | Novel vertically-molded lapping machine |
| CN201801714U (en) * | 2010-08-31 | 2011-04-20 | 东莞市爱克斯曼机械有限公司 | Vertical forming cross lapper |
| CN202193944U (en) * | 2011-09-01 | 2012-04-18 | 陈顺柏 | Novel upright cotton cross lapper |
| CN104213336B (en) * | 2014-09-16 | 2016-08-24 | 苏州美山子制衣有限公司 | Dual gauge hard cotton production line |
-
2014
- 2014-09-16 CN CN201410471351.0A patent/CN104213336B/en active Active
-
2015
- 2015-08-11 WO PCT/CN2015/086666 patent/WO2016041424A1/en active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10249076A (en) * | 1997-03-14 | 1998-09-22 | Hikuma Kk | Die and method for molding hard cotton molded body |
| CN101148805A (en) * | 2006-09-18 | 2008-03-26 | 新丽企业股份有限公司 | Cotton pad structure with adjustable density |
| CN101956295A (en) * | 2010-08-13 | 2011-01-26 | 杭州缔星纤维科技有限公司 | Production process of high-elasticity non-woven three-dimensional cotton |
| CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
| CN102260961A (en) * | 2011-06-30 | 2011-11-30 | 苏州爱美纤维科技有限公司 | Vertical cotton production process |
| CN204039685U (en) * | 2014-09-16 | 2014-12-24 | 苏州美山子制衣有限公司 | Dual gauge hard cotton production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016041424A1 (en) * | 2014-09-16 | 2016-03-24 | 苏州美山子制衣有限公司 | Hard cotton production line of dual-specification |
| CN111394921A (en) * | 2020-02-27 | 2020-07-10 | 嘉兴市富达化学纤维厂 | Hard cotton production equipment and production method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016041424A1 (en) | 2016-03-24 |
| CN104213336B (en) | 2016-08-24 |
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Effective date of registration: 20181121 Address after: 215221 Lianfeng Village, Pingwang Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: Suzhou Aimei Fibre Technology Co., Ltd. Address before: 215221 Meijia Road, Pingwang Town, Wujiang District, Suzhou City, Jiangsu Province Patentee before: Suzhou Meishanzi Garments Co., Ltd. |
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