CN104209032A - Multifunctional stirring and compounding kettle - Google Patents
Multifunctional stirring and compounding kettle Download PDFInfo
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- CN104209032A CN104209032A CN201410521373.3A CN201410521373A CN104209032A CN 104209032 A CN104209032 A CN 104209032A CN 201410521373 A CN201410521373 A CN 201410521373A CN 104209032 A CN104209032 A CN 104209032A
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Abstract
The invention provides a multifunctional stirring and compounding kettle, mainly comprising a high-position emptying trough, a middle material storage tank, a stirring and compounding kettle stirrer, a stirring and compounding kettle internal heating coil, a stirring and compounding kettle motor, a stirring and compounding kettle reducer, a stirring and compounding kettle jacket, a circulating pump, a valve and connecting pipes. According to the multifunctional stirring and compounding kettle, through mutual cooperation and combined action of the high-position emptying trough, the stirrer, the stirring and compounding kettle internal heating coil, the stirring and compounding kettle stirring and circulating pump and the stirring and compounding kettle jacket, the problem that liquid material with high viscosity cannot be fully mixed with solid material in an existing stirring and mixing device is overcome, and the problem that quality of products is influenced due to that the material is crystallized and nonuniform stirred in a stirring and mixing process is avoided.
Description
Technical field
The present invention relates generally to the composite apparatus field of fine chemistry industry material, relates in particular to the composite still of multifunctional stirring that high viscosity liquid mixes with solid material.
Background technology
Mixing plant is extremely extensive in the application of the industries such as chemical industry, light industry, petrochemical industry, pharmacy, biology, its counter structure form is also rich and varied, its reasonable selection, can not only save the energy, reduce production costs, and is also a key factor that guarantees constant product quality.Traditional mixing plant, is often only applicable to specific technological process.Along with the severization of technological requirement, this function singleness, mixing plant simple in structure, more and more can not adapt to large industrial diversified demand.
During the process industrial that the fine chemistry industry of take is representative is produced, physical property physics, the chemical reaction complicated and changeable, that be difficult to expectation of material are very common, these processes are often accompanied by phase transformation, heat transmission and viscosity variation etc., and correspondence has proposed different requirements in the different stages to mixing plant.
Especially relate to the composite occasion of high viscosity liquid material and many kinds of solids, temperature and stirring intensity are very large on the physical property impact of material system, and often show following characteristics: the mixing initial stage, material and device temperature are low, many kinds of solids material dissolution is slow, it is inhomogeneous to mix, and medium is low viscous material; Along with dissolving and the high viscosity liquid material of composite the carrying out of material, solid material adds, it is large that dielectric viscosity becomes, and material may be separated out solids or be generated high adhesive material, need to improve speed of agitator and be rapidly heated; In the composite later stage, whole adding of materials, agitated medium is a small amount of solid material and the mixing of high viscosity liquid, and composite equipment needs temperature, it is constant to stir, and guarantees that material is even up and down simultaneously, guarantees the dissolving of a small amount of solid material and the high-quality requirement of product.
For such complex system, if adopt simple mixing plant, can not meet the requirement in composite later stage, must choose the multifunctional stirring equipment multiple, complex materials that is suitable for.
Summary of the invention
The object of the invention is, in order to make up the deficiency of prior art, provides Multifunction to stir composite still, has solved that existing mixing plant can not adapt to high viscosity liquid material and many kinds of solids is composite, affect the problems such as product quality.
The present invention is achieved through the following technical solutions:
The composite still of multifunctional stirring comprise pipeline and valve (1), stir composite still JI (2), stir composite still agitator (3), stir heat(ing) coil in composite still (4), stir composite still (6), stir composite still JO (7), interior heat(ing) coil gateway (8), interpolation pipe (9), connecting hose (10), high-order trough (11), bucket bracing frame (12), stir composite still motor and speed reducer (13), Matter Transfer entrance (14), the middle storage tank of belt supporting frame (15), circulating pump (16).
(6) the composite still of described stirring is stainless steel stirred autoclave, or glass lined stirring reactor; Being installed on factory building foundation (5) goes up.
(4) described interior heat(ing) coil is stainless steel tube, or carbon steel pipe; (8) interior heat(ing) coil (4) gateway passes in and out from stirring composite still interior heat(ing) coil gateway (6); Be connected with outside heating agent, mainly carry out heating operation.
Stir composite still JI (2), stir composite still JO and be (7) connected with outside heating agent, heat or be incubated operation.
(3) the composite still agitator of described stirring is the gate stirrer of bottom with stirrer paddle, or bottom is with the multi-layer oar blade agitator of stirrer paddle.
(11) described high-order trough is that top is open, the middle cuboid receiving vat that leaves circular connecting pipe of conical lower portion; (18) (17) steel pipe weld taper cuboid receiving vat top with angle-steel; Material is carbon steel, or stainless steel; (5) the factory building foundation that is positioned over upper strata is gone up.
A described bucket bracing frame is the vertical bracing frame of arc in the middle of being (12), by angle-steel (19) with the curved steel tube vertical bracing frame that is (20) welded; (11) be used in conjunction with high-order trough.
(12) (11) high-order trough be used in conjunction with bucket bracing frame, make to be equipped with the Raw material pail mouth down inclination of high viscosity liquid material or be vertically placed on high-order trough and (11) go up, make high viscosity liquid material slowly pour out in high-order trough (11) in, in the middle of entering the tube connector of circular port by connecting hose (10), interpolation pipe (9) join stir composite still (6) in.
(13) the composite still motor and speed reducer of described stirring is frequency conversion adjustable speed motor, can adjust mixing speed according to material situation.
(15) the middle storage tank of described belt supporting frame is the plastic tank of band metering indication, or the carbon steel tank of band metering indication, for storing the liquid material of frequent use.
(16) described circulating pump is gear circulating pump, or centrifugal tubing pump; (16) and stir composite still and (6) circulating reflux pipeline and valve are installed (1) between the baiting valve of bottom circulating pump, by controlled circulation pump (16) and stir the (6) valve opening between bottom of composite still, first make liquid material in (16) inner loop of circulating pump, along with the dissolving of material, evenly expand gradually valve opening, to prevent that solid material and high viscosity liquid clogged up with material are in stirring composite still (6) bottom and vomit pipe.
Advantage of the present invention is:
The composite still of multifunctional stirring of the present invention adopts frequency conversion adjustable speed motor, in reinforced process, according to temperature of charge, viscosity situation of change, adjusts and changes mixing speed in time, reaches the object of even mixing, laborsaving, efficient, energy-conservation, protection equipment.
(12) (11) high-order trough be used in conjunction with bucket bracing frame, make to be equipped with the Raw material pail mouth down inclination of high viscosity liquid material or be vertically placed on high-order trough and (11) go up, make high viscosity liquid material slowly pour out in high-order trough (11) in, from middle circular connecting pipe, add and stir composite still (6).Once can place 2 barrels of materials, greatly reduce operative employee's labour intensity, improve charging rate and be uniformly mixed efficiency.
(4) interior heat(ing) coil is stainless steel tube or carbon steel pipe, is connected with outside heating agent; (4) interior heat(ing) coil directly contacts with material, and heat transfer rate is fast, material intensification efficiency is high, has further increased material dissolution, reduced viscosity speed, improves stirring efficiency.
(16) and stir composite still and (6) circulating reflux pipeline and valve are installed (1) between the baiting valve of bottom circulating pump, by controlled circulation pump (16) and stir the (6) valve opening between bottom of composite still, first make liquid material in (16) inner loop of circulating pump, along with the dissolving of material, evenly expand gradually valve opening, to prevent that solid material and high viscosity liquid clogged up with material are in stirring composite still (6) bottom and vomit pipe.
Reasonable in design of the present invention, easy to install, guaranteed in material stirring compound process, can crystallization or high viscosity liquid mixing of materials inhomogeneous, make it stir, mix fully, met the requirement of compound process, make workman's labor intensity little, time saving and energy saving, energy-conservation, improved operating efficiency.
Accompanying drawing explanation
Accompanying drawing 1 is that the composite still structural representation of multifunctional stirring of the present invention critical piece title is as follows:
(1) pipeline and valve, (2) stir composite still JI, (3) stirs composite still agitator, (4) stir heat(ing) coil in composite still, (6) stir composite still, (7) stir composite still JO, (8) interior heat(ing) coil gateway, (9) interpolation pipe, (10) connecting hose, (11) high-order trough, (12) bucket bracing frame, (13) stirs composite still motor and speed reducer, (14) Matter Transfer entrance, (15) the middle storage tank of belt supporting frame, (16) circulating pump.
Accompanying drawing 2 is (11) structural representation of high-order trough of the present invention, and critical piece title is as follows:
(17) steel pipe, (18) angle-steel.
Accompanying drawing 3 is (12) structural representation of bucket bracing frame of the present invention, and critical piece title is as follows:
(19) angle-steel, (20) curved steel tube.
The specific embodiment
Referring to accompanying drawing 1, the composite still structural representation of multifunctional stirring critical piece title is as follows:
(1) pipeline and valve, (2) stir composite still JI, (3) stirs composite still agitator, (4) stir heat(ing) coil in composite still, (6) stir composite still, (7) stir composite still JO, (8) interior heat(ing) coil gateway, (9) interpolation pipe, (10) connecting hose, (11) high-order trough, (12) bucket bracing frame, (13) stirs composite still motor and speed reducer, (14) Matter Transfer entrance, (15) the middle storage tank of belt supporting frame, (16) circulating pump.
Accompanying drawing 2 is (11) structural representation of high-order trough of the present invention, and critical piece title is as follows:
(17) steel pipe, (18) angle-steel.
Accompanying drawing 3 is (12) structural representation of bucket bracing frame of the present invention, and critical piece title is as follows:
(19) angle-steel, (20) curved steel tube.
(6) described composite still is 1000 liters of stainless steel cauldrons, is installed on 2 layers of factory building foundation and (5) goes up.
(4) described interior heat(ing) coil is DN20 stainless steel tube, and (8) interior heat(ing) coil (4) gateway passes in and out from stirring heat(ing) coil gateway in composite still DN50 (6); Be connected with outside heating agent, mainly carry out heating operation.
Composite still JI be (2) DN40, composite still JO (7) for DN40, be connected with outside heating agent, heat or be incubated operation.
(3) the composite still agitator of described stirring is the gate stirrer of bottom with stirrer paddle.
(11) described high-order trough is that top is open, the middle cuboid receiving vat (wide 700mm, long 1500mm, dark 350mm) that leaves circular connecting pipe of conical lower portion; (17) steel pipe is that (18) DN25 steel pipe and angle-steel are 50*50 angle-steel, welding taper cuboid receiving vat top; Material is carbon steel, is positioned on the factory building foundation of 3 layers.
A described bucket bracing frame be the vertical bracing frame of arc in the middle of being (12), by angle-steel (19) for (20) 50*50 angle-steel, curved steel tube are the DN25 steel pipe vertical bracing frame that is welded together; (11) be used in conjunction with high-order trough.
(12) (11) high-order trough be used in conjunction with bucket bracing frame, make to be equipped with the Raw material pail mouth down inclination of high viscosity liquid material or be vertically placed on high-order trough and (11) go up, make high viscosity liquid material slowly pour out in high-order trough (11) in, in the middle of entering the tube connector DN100 of circular port by connecting hose (10) DN100, interpolation pipe (9) DN100 join stir composite still (6) in.
The composite still motor and speed reducer of described stirring motor is (13) frequency conversion adjustable speed threephase asynchronous machine, and frequency conversion scope is 5～100Hz infinitely variable speeds, and motor rated speed is 750-3000rpm; Reductor is cycloidal-pin wheel, speed ratio 17; Produce in blending process, according to material situation, adjust mixing speed.
(15) the middle storage tank of described belt supporting frame is 1000 liters of the plastic tanks of band metering indication, for storing the liquid material of frequent use, measures specified material and adds in composite still.
(16) described circulating pump is centrifugal tubing pump, and gateway caliber is DN50; (16) and stir composite still (6) circulating reflux pipeline DN50 and valve DN50 are installed between bottom baiting valve DN50 circulating pump, by controlled circulation pump (16) and stir the (6) valve opening between bottom of composite still, first make liquid material in (16) inner loop of circulating pump, along with the dissolving of material, evenly expand gradually valve opening, to prevent that solid material and high viscosity liquid clogged up with material are in stirring composite still (6) bottom and vomit pipe.
Claims (9)
1. the composite still of multifunctional stirring, is characterized in that: comprise pipeline and valve (1), stir composite still JI (2), stir composite still agitator (3), stir heat(ing) coil in composite still (4), stir composite still (6), stir composite still JO (7), interior heat(ing) coil gateway (8), interpolation pipe (9), connecting hose (10), high-order trough (11), bucket bracing frame (12), stir composite still motor and speed reducer (13), Matter Transfer entrance (14), the middle storage tank of belt supporting frame (15), circulating pump (16).
2. the composite still of multifunctional stirring according to claim 1, is characterized in that: stirring composite still is (6) stainless steel stirred autoclave, or glass lined stirring reactor; Being installed on factory building foundation (5) goes up.
3. the composite still of multifunctional stirring according to claim 1, is characterized in that: (4) interior heat(ing) coil is stainless steel tube, or carbon steel pipe; Interior heat(ing) coil (4) gateway passes in and out from stirring composite still preformed hole (6).
4. the composite still of multifunctional stirring according to claim 1, is characterized in that: stirring composite still agitator is (3) the gate stirrer of bottom with stirrer paddle, or bottom is with the multi-layer oar blade agitator of stirrer paddle.
5. the composite still of multifunctional stirring according to claim 1, is characterized in that: (11) high-order trough is that top is open, the middle cuboid receiving vat that leaves circular connecting pipe of conical lower portion; Material is carbon steel, or stainless steel; (5) the factory building foundation that is positioned over upper strata is gone up.
6. the composite still of multifunctional stirring according to claim 1, is characterized in that: bucket bracing frame is the vertical bracing frame of arc in the middle of being (12), is (11) used in conjunction with high-order trough.
7. the composite still of multifunctional stirring according to claim 1, is characterized in that: stirring composite still motor and speed reducer is (13) frequency conversion adjustable speed motor.
8. the composite still of multifunctional stirring according to claim 1, is characterized in that: (15) the middle storage tank of belt supporting frame is the plastic tank of band metering indication, or the carbon steel tank of band metering indication.
9. the composite still of multifunctional stirring according to claim 1, is characterized in that: (16) circulating pump is gear circulating pump, or centrifugal tubing pump; (16) and stir and circulating reflux pipeline and valve to be installed (1) between composite still circulating pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410521373.3A CN104209032A (en) | 2014-10-08 | 2014-10-08 | Multifunctional stirring and compounding kettle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410521373.3A CN104209032A (en) | 2014-10-08 | 2014-10-08 | Multifunctional stirring and compounding kettle |
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| Publication Number | Publication Date |
|---|---|
| CN104209032A true CN104209032A (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410521373.3A Pending CN104209032A (en) | 2014-10-08 | 2014-10-08 | Multifunctional stirring and compounding kettle |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106215837A (en) * | 2016-08-31 | 2016-12-14 | 李健 | A kind of preparation facilities of quaternary ammonium salt pesticide surfactant |
| CN106390783A (en) * | 2016-06-04 | 2017-02-15 | 五洲丰农业科技有限公司 | Dissolving apparatus for raw materials of composite fertilizer |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991007099A1 (en) * | 1989-11-20 | 1991-05-30 | Servco S.P.A. | Reaction vessel for processing a solution of cocoa and the derivatives thereof |
| CN1064011A (en) * | 1992-02-28 | 1992-09-02 | 吕法纲 | The Chinese crude drug dynamically circulating processing apparatus for preparing |
| CN201002005Y (en) * | 2007-01-25 | 2008-01-09 | 杨爱民 | Multi-stage stirring spraying type esterification reaction still |
| CN202199348U (en) * | 2011-09-03 | 2012-04-25 | 江苏隆昌化工有限公司 | Internal forced cooling circulation system for nitration reaction |
| CN202290197U (en) * | 2011-10-12 | 2012-07-04 | 浙江金源锂业科技有限公司 | Horizontal agitating mill with external circulative cooling function |
| CN203853083U (en) * | 2014-05-23 | 2014-10-01 | 安徽增源生物能源有限公司 | Esterification reaction kettle for producing biodiesel |
-
2014
- 2014-10-08 CN CN201410521373.3A patent/CN104209032A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1991007099A1 (en) * | 1989-11-20 | 1991-05-30 | Servco S.P.A. | Reaction vessel for processing a solution of cocoa and the derivatives thereof |
| CN1064011A (en) * | 1992-02-28 | 1992-09-02 | 吕法纲 | The Chinese crude drug dynamically circulating processing apparatus for preparing |
| CN201002005Y (en) * | 2007-01-25 | 2008-01-09 | 杨爱民 | Multi-stage stirring spraying type esterification reaction still |
| CN202199348U (en) * | 2011-09-03 | 2012-04-25 | 江苏隆昌化工有限公司 | Internal forced cooling circulation system for nitration reaction |
| CN202290197U (en) * | 2011-10-12 | 2012-07-04 | 浙江金源锂业科技有限公司 | Horizontal agitating mill with external circulative cooling function |
| CN203853083U (en) * | 2014-05-23 | 2014-10-01 | 安徽增源生物能源有限公司 | Esterification reaction kettle for producing biodiesel |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106390783A (en) * | 2016-06-04 | 2017-02-15 | 五洲丰农业科技有限公司 | Dissolving apparatus for raw materials of composite fertilizer |
| CN106215837A (en) * | 2016-08-31 | 2016-12-14 | 李健 | A kind of preparation facilities of quaternary ammonium salt pesticide surfactant |
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Application publication date: 20141217 |