CN205269671U - Two spiral shell belt reation kettle - Google Patents

Two spiral shell belt reation kettle Download PDF

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Publication number
CN205269671U
CN205269671U CN201521026392.5U CN201521026392U CN205269671U CN 205269671 U CN205269671 U CN 205269671U CN 201521026392 U CN201521026392 U CN 201521026392U CN 205269671 U CN205269671 U CN 205269671U
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stirring
stirring blade
blade
shaft
kettle body
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杨生勇
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Chongqing Star-Tech & Jrs Specialty Products Co ltd
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CHONGQING SITAIKE MATERIAL TECHNOLOGY Co Ltd
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Abstract

本实用新型公开了双螺带式反应釜,包括釜体,釜体的下端设有放料门,釜体的釜壁为中空夹层,且中空夹层内设有加热丝,釜体内设有搅拌轴、第一搅拌叶片和第二搅拌叶片,第一搅拌叶片绕搅拌轴由其底部至顶部顺时针旋转设置,第二搅拌叶片绕搅拌轴由其底部至顶部逆时针旋转设置,且第一搅拌叶片的底部和第二搅拌叶片底部连接,搅拌轴穿过第一搅拌叶片和第二搅拌叶片底部的连接处,搅拌轴与第一搅拌叶片、第二搅拌叶片滑动连接,且搅拌轴与第一搅拌叶片、第二搅拌叶片之间设有卡接件,第一搅拌叶片与第二搅拌叶片的旋转螺距相同。本实用新型要解决的技术问题是提供一种对于粘稠的液体,搅拌均匀、搅拌效果好的双螺带式反应釜。

The utility model discloses a double-screw ribbon reaction kettle, which comprises a kettle body. The lower end of the kettle body is provided with a discharge door. The kettle wall of the kettle body is a hollow interlayer, and a heating wire is arranged in the hollow interlayer, and a stirring shaft is arranged in the kettle body. , the first stirring blade and the second stirring blade, the first stirring blade rotates clockwise around the stirring shaft from the bottom to the top, the second stirring blade rotates counterclockwise around the stirring shaft from the bottom to the top, and the first stirring blade The bottom of the bottom is connected with the bottom of the second stirring blade, and the stirring shaft passes through the joint of the bottom of the first stirring blade and the second stirring blade, and the stirring shaft is slidingly connected with the first stirring blade and the second stirring blade, and the stirring shaft is connected with the first stirring blade A clamping piece is provided between the blade and the second stirring blade, and the rotation pitch of the first stirring blade and the second stirring blade are the same. The technical problem to be solved by the utility model is to provide a double-ribbon-ribbon reactor with uniform stirring and good stirring effect for viscous liquids.

Description

双螺带式反应釜Double Ribbon Reactor

技术领域 technical field

本实用新型涉及化工装置领域,具体涉及一种双螺带式反应釜。 The utility model relates to the field of chemical equipment, in particular to a double-ribbon type reaction kettle.

背景技术 Background technique

反应釜是综合反应容器,根据反应条件对反应釜结构功能及配置附件的设计。从开始的进料-反应-出料均能够以较高的自动化程度完成预先设定好的反应步骤,对反应过程中的温度、压力、力学控制(搅拌、鼓风等)、反应物/产物浓度等重要参数进行严格的调控。其结构一般由釜体、传动装置、搅拌装置、加热装置、冷却装置、密封装置组成。相应配套的辅助设备:分馏柱、冷凝器、分水器、收集罐、过滤器等。 The reactor is a comprehensive reaction vessel, and the structure, function and configuration accessories of the reactor are designed according to the reaction conditions. The pre-set reaction steps can be completed with a high degree of automation from the initial feed-reaction-discharge, and the temperature, pressure, mechanical control (stirring, blasting, etc.), reactants/products during the reaction process Important parameters such as concentration are strictly regulated. Its structure is generally composed of kettle body, transmission device, stirring device, heating device, cooling device and sealing device. Corresponding supporting auxiliary equipment: fractionation column, condenser, water separator, collection tank, filter, etc.

现有的釜体内的搅拌装置通常包括搅拌轴和搅拌叶片,搅拌叶片通常为螺旋状或者单叶式,但是,此两种搅拌叶片在搅拌时对于年度较大的液体而言,仅能起到简单的产生剪切力将其搅拌,因此,搅拌的区域仅限于位于搅拌叶片周围的液体,而远离搅拌叶片的区域则未能与搅拌叶片接触而造成未被剪切搅拌,造成釜体内的液体搅拌不均,搅拌效果差的现象。 The stirring device in the existing still body usually includes a stirring shaft and a stirring blade, and the stirring blade is usually helical or single-bladed, but these two kinds of stirring blades can only play a role in stirring the larger liquid. Simply generate shear force to stir it, therefore, the stirring area is limited to the liquid around the stirring blade, while the area far away from the stirring blade cannot be in contact with the stirring blade, resulting in unshear stirring, resulting in liquid in the kettle The phenomenon of uneven mixing and poor mixing effect.

实用新型内容 Utility model content

本实用新型要解决的技术问题是提供一种对于粘稠的液体,搅拌均匀、搅拌效果好的双螺带式反应釜。 The technical problem to be solved by the utility model is to provide a double-ribbon-ribbon reactor with uniform stirring and good stirring effect for viscous liquids.

为了解决上述技术问题,本实用新型提供如下技术方案:双螺带式反应釜,包括釜体,釜体的下端设有放料门,釜体的釜壁为中空夹层,且中空夹层内设有加热丝,釜体内设有搅拌轴、第一搅拌叶片和第二搅拌叶片,搅拌轴为空心轴,第一搅拌叶片绕搅拌轴由其底部至顶部顺时针旋转设置,第二搅拌叶片绕搅拌轴由其底部至顶部逆时针旋转设置,且第一搅拌叶片的底部和第二搅拌叶片底部连接,搅拌轴穿过第一搅拌叶片和第二搅拌叶片底部的连接处,搅拌轴与第一搅拌叶片、第二搅拌叶片滑动连接,且搅拌轴与第一搅拌叶片、第二搅拌叶片之间设有卡接件,第一搅拌叶片与第二搅拌叶片的旋转螺距相同。 In order to solve the above-mentioned technical problems, the utility model provides the following technical scheme: a double-ribbon-ribbon reaction kettle, including a kettle body, the lower end of the kettle body is provided with a discharge door, the kettle wall of the kettle body is a hollow interlayer, and the hollow interlayer is equipped with Heating wire, the kettle body is provided with a stirring shaft, a first stirring blade and a second stirring blade. The stirring shaft is a hollow shaft. Rotate counterclockwise from the bottom to the top, and the bottom of the first stirring blade is connected to the bottom of the second stirring blade, the stirring shaft passes through the joint between the first stirring blade and the bottom of the second stirring blade, and the stirring shaft and the first stirring blade , The second stirring blade is slidingly connected, and a clamping piece is provided between the stirring shaft, the first stirring blade and the second stirring blade, and the rotation pitch of the first stirring blade and the second stirring blade are the same.

采用本实用新型技术方案的双螺带式反应釜,第一搅拌叶片与第二搅拌叶片,一个逆时针旋转、另一个顺时针旋转,从而形成双螺带式,且第一搅拌叶片和第二搅拌叶片的底部连接,随着搅拌轴转动搅拌时,外部双螺旋将溶液从下向上提升,溶液呈环状波浪形旋转并向搅拌轴中部汇集,中部搅拌将汇集来的溶液从上向下螺旋形传送,使反应溶液在容器内得以全方位上下翻腾,不同物质得以充分融合,反应更彻底,更完全;另外,搅拌轴与第一搅拌叶片、第二搅拌叶片滑动连接且搅拌轴与第一搅拌叶片、第二搅拌叶片之间设有卡接件,在不使用时可以将第一搅拌叶片和第二搅拌叶片从搅拌轴上滑落,重新安置新的搅拌叶片,用于搅拌浓度较稀的液体。 In the double-ribbon reactor adopting the technical solution of the utility model, one of the first stirring blade and the second stirring blade rotates counterclockwise, and the other rotates clockwise, thereby forming a double-ribbon type, and the first stirring blade and the second The bottom of the stirring blade is connected. When stirring with the rotation of the stirring shaft, the external double helix lifts the solution from bottom to top. The solution rotates in a circular wave shape and collects in the middle of the stirring shaft. The central stirring will spiral the collected solution from top to bottom. Shaped transmission, so that the reaction solution can be tumbling up and down in all directions in the container, different substances can be fully fused, and the reaction is more thorough and complete; in addition, the stirring shaft is slidingly connected with the first stirring blade and the second stirring blade, and the stirring shaft is connected with the first stirring blade. There is a clamping piece between the stirring blade and the second stirring blade. When not in use, the first stirring blade and the second stirring blade can be slid off from the stirring shaft, and a new stirring blade can be relocated, which is used to stir the mixture with a relatively dilute concentration. liquid.

本实用新型的工作原理和有益效果为:将液体和物料放入釜体中,加热中空夹层内的加热丝,对釜体加热,当物料熔化时,转动搅拌轴,第一搅拌叶片与第二搅拌叶片的外部双螺旋将溶液从下向上提升,溶液呈环状波浪形旋转并向搅拌轴中部汇集,中部的第一搅拌叶片和第二搅拌叶片将汇集来的溶液从上向下螺旋形传送,使反应溶液在容器内得以全方位上下翻腾,得以充分融合,反应更彻底,更完全,当需要搅拌浓度较稀的液体时,将卡接件拆卸,第一搅拌叶片和第二搅拌叶片从搅拌轴上滑落,从而更换其他的搅拌叶片进行搅拌。与现有的单片螺旋式或者单叶式的搅拌叶片相比,本实用新型的搅拌叶片不仅搅拌均匀、搅拌效果好且便于更换,适用于较粘稠的液体搅拌使用。 The working principle and beneficial effects of the utility model are as follows: put liquid and materials into the kettle body, heat the heating wire in the hollow interlayer, heat the kettle body, when the materials melt, turn the stirring shaft, the first stirring blade and the second The outer double helix of the stirring blade lifts the solution from bottom to top, the solution rotates in a circular wave shape and collects in the middle of the stirring shaft, and the first and second stirring blades in the middle convey the collected solution in a spiral form from top to bottom , so that the reaction solution can be stirred up and down in all directions in the container, and can be fully fused, and the reaction is more thorough and complete. The stirring shaft slides off to replace other stirring blades for stirring. Compared with the existing single-piece spiral or single-blade stirring blades, the stirring blades of the utility model not only stirs evenly, but also has good stirring effects and is easy to replace, and is suitable for stirring viscous liquids.

进一步,所述的搅拌轴为中空轴体,搅拌轴的上端为入料口,搅拌轴的下端为加料口。从搅拌轴中加料,避免液体由于高度差的原因,产生飞溅。 Further, the stirring shaft is a hollow shaft body, the upper end of the stirring shaft is a feed inlet, and the lower end of the stirring shaft is a feed inlet. Feed from the stirring shaft to avoid splashing of liquid due to height difference.

进一步,所述的第一搅拌叶片和第二搅拌叶片上均设有多个加强筋。加强筋不仅可起到剪切搅拌的作用,而且可起到加强第一搅拌叶片和第二搅拌叶片的作用。 Further, a plurality of reinforcing ribs are provided on the first stirring blade and the second stirring blade. The reinforcing rib can not only play the role of shearing and stirring, but also can play the role of strengthening the first stirring blade and the second stirring blade.

进一步,所述的釜体内的直径为1800mm。 Further, the diameter of the kettle body is 1800mm.

进一步,所述的第一搅拌叶片和第二搅拌叶片的螺距为1200mm,宽度为100mm,厚度为12mm。适用于物料粘度大于400mPa·s的物料搅拌和反应。 Further, the first stirring blade and the second stirring blade have a pitch of 1200 mm, a width of 100 mm, and a thickness of 12 mm. It is suitable for stirring and reacting materials whose viscosity is greater than 400mPa·s.

附图说明 Description of drawings

图1为本实用新型双螺带式反应釜实施例的断面示意图。 Fig. 1 is the schematic cross-sectional view of the embodiment of the utility model twin-ribbon type reactor.

图中:釜体1、加热丝2、搅拌轴3、第一搅拌叶片4、第二搅拌叶片5、加强筋6。 In the figure: kettle body 1, heating wire 2, stirring shaft 3, first stirring blade 4, second stirring blade 5, reinforcing rib 6.

具体实施方式 detailed description

如图1所示,本实用新型双螺带式反应釜,包括釜体1,釜体1内的直径为1800mm,釜体1的下端设有放料门,釜体1的釜壁为中空夹层,且中空夹层内设有加热丝2,釜体1内设有搅拌轴3、第一搅拌叶片4和第二搅拌叶片5,搅拌轴3为中空轴体,搅拌轴3的上端为入料口,搅拌轴3的下端为加料口,第一搅拌叶片4和第二搅拌叶片5的螺距为1200mm,宽度为100mm,厚度为12mm,加强筋6为T形钢,第一搅拌叶片4和第二搅拌叶片5上均设有多个加强筋6,第一搅拌叶片4绕搅拌轴3由其底部至顶部顺时针旋转设置,第二搅拌叶片5绕搅拌轴3由其底部至顶部逆时针旋转设置,且第一搅拌叶片4的底部和第二搅拌叶片5底部连接,搅拌轴3穿过第一搅拌叶片4和第二搅拌叶片5底部的连接处,搅拌轴3与第一搅拌叶片4、第二搅拌叶片5滑动连接,且搅拌轴3与第一搅拌叶片4、第二搅拌叶片5之间设有卡接件,卡接件采用销轴,第一搅拌叶片4与第二搅拌叶片5的旋转螺距相同。 As shown in Figure 1, the utility model double-screw ribbon reaction kettle includes a kettle body 1, the diameter of the kettle body 1 is 1800mm, the lower end of the kettle body 1 is provided with a discharge door, and the kettle wall of the kettle body 1 is a hollow interlayer , and a heating wire 2 is provided in the hollow interlayer, a stirring shaft 3, a first stirring blade 4 and a second stirring blade 5 are arranged in the kettle body 1, the stirring shaft 3 is a hollow shaft body, and the upper end of the stirring shaft 3 is a material inlet , the lower end of the stirring shaft 3 is a feeding port, the pitch of the first stirring blade 4 and the second stirring blade 5 is 1200mm, the width is 100mm, the thickness is 12mm, the reinforcing rib 6 is T-shaped steel, the first stirring blade 4 and the second A plurality of reinforcing ribs 6 are provided on the stirring blades 5, the first stirring blade 4 is set to rotate clockwise around the stirring shaft 3 from the bottom to the top, and the second stirring blade 5 is set to rotate counterclockwise around the stirring shaft 3 from the bottom to the top , and the bottom of the first stirring blade 4 is connected with the bottom of the second stirring blade 5, the stirring shaft 3 passes through the junction of the first stirring blade 4 and the bottom of the second stirring blade 5, the stirring shaft 3 is connected with the first stirring blade 4, the second stirring blade 5 The two stirring blades 5 are slidingly connected, and a clamping piece is provided between the stirring shaft 3 and the first stirring blade 4 and the second stirring blade 5, and the clamping piece adopts a pin shaft, and the first stirring blade 4 and the second stirring blade 5 The rotation pitch is the same.

在具体实施过程中,将物料从搅拌轴3的上端加入至釜体1的底部,然后开启加热丝2,加热釜体1,然后开启搅拌轴3,搅拌轴3旋转,从而带动第一搅拌叶片4和第二搅拌叶片5旋转,从而将物料从下至上搅拌,充分搅拌均匀,最后将物料从放料门放出即可,当需要搅拌的液体较稀时,打开销轴,将第一搅拌叶片4、第二搅拌叶片5从搅拌轴3上滑落,更换单片式搅拌叶片使用。 In the specific implementation process, the material is added from the upper end of the stirring shaft 3 to the bottom of the kettle body 1, then the heating wire 2 is turned on, the kettle body 1 is heated, and then the stirring shaft 3 is turned on, and the stirring shaft 3 rotates, thereby driving the first stirring blade 4 and the second stirring blade 5 rotate, so that the material is stirred from bottom to top, fully stirred evenly, and finally the material can be released from the discharge door. When the liquid to be stirred is relatively thin, open the pin shaft and put the first stirring blade 4. The second stirring blade 5 slides off from the stirring shaft 3 and is replaced by a single-piece stirring blade.

对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。 For those skilled in the art, under the premise of not departing from the structure of the utility model, some deformations and improvements can also be made, which should also be regarded as the protection scope of the utility model, and these will not affect the implementation of the utility model Effects and utility of patents.

Claims (5)

1.双螺带式反应釜,其特征在于:包括釜体,釜体的下端设有放料门,釜体的釜壁为中空夹层,且中空夹层内设有加热丝,釜体内设有搅拌轴、第一搅拌叶片和第二搅拌叶片,第一搅拌叶片绕搅拌轴由其底部至顶部顺时针旋转设置,第二搅拌叶片绕搅拌轴由其底部至顶部逆时针旋转设置,且第一搅拌叶片的底部和第二搅拌叶片底部连接,搅拌轴穿过第一搅拌叶片和第二搅拌叶片底部的连接处,搅拌轴与第一搅拌叶片、第二搅拌叶片滑动连接,且搅拌轴与第一搅拌叶片、第二搅拌叶片之间设有卡接件,第一搅拌叶片与第二搅拌叶片的旋转螺距相同。 1. Double-screw ribbon reaction kettle, characterized in that: it includes a kettle body, the lower end of the kettle body is provided with a discharge door, the kettle wall of the kettle body is a hollow interlayer, and a heating wire is arranged in the hollow interlayer, and the kettle body is provided with a stirring shaft, the first stirring blade and the second stirring blade, the first stirring blade rotates clockwise around the stirring shaft from the bottom to the top, the second stirring blade rotates counterclockwise around the stirring shaft from the bottom to the top, and the first stirring The bottom of the blade is connected to the bottom of the second stirring blade, and the stirring shaft passes through the joint at the bottom of the first stirring blade and the second stirring blade, and the stirring shaft is slidingly connected with the first stirring blade and the second stirring blade, and the stirring shaft is connected with the first stirring blade. A clip is provided between the stirring blade and the second stirring blade, and the rotation pitch of the first stirring blade and the second stirring blade are the same. 2.根据权利要求1所述的双螺带式反应釜,其特征在于:所述的搅拌轴为中空轴体,搅拌轴的上端为入料口,搅拌轴的下端为加料口。 2. The double-ribbon reactor according to claim 1, characterized in that: the stirring shaft is a hollow shaft, the upper end of the stirring shaft is a feeding port, and the lower end of the stirring shaft is a feeding port. 3.根据权利要求2所述的双螺带式反应釜,其特征在于:所述的第一搅拌叶片和第二搅拌叶片上均设有多个加强筋。 3. The double-ribbon reactor according to claim 2, characterized in that: both the first stirring blade and the second stirring blade are provided with a plurality of reinforcing ribs. 4.根据权利要求3所述的双螺带式反应釜,其特征在于:所述的釜体内的直径为1800mm。 4. The double-ribbon reactor according to claim 3, characterized in that: the diameter of the reactor body is 1800mm. 5.根据权利要求4所述的双螺带式反应釜,其特征在于:所述的第一搅拌叶片和第二搅拌叶片的螺距为1200mm,宽度为100mm,厚度为12mm。 5. The double-ribbon reactor according to claim 4, characterized in that: the pitch of the first stirring blade and the second stirring blade is 1200mm, the width is 100mm, and the thickness is 12mm.
CN201521026392.5U 2015-12-13 2015-12-13 Two spiral shell belt reation kettle Expired - Lifetime CN205269671U (en)

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CN109734565A (en) * 2019-01-28 2019-05-10 宁夏佰斯特医药化工有限公司 A kind of orthoformate production method
CN112077120A (en) * 2020-09-02 2020-12-15 东北农业大学 Harmless treatment device for high-temperature high-pressure cooking and negative-pressure drying and application thereof
CN118222382A (en) * 2024-05-24 2024-06-21 上海安若必科环保科技有限公司 Dry anaerobic fermentation device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109734565A (en) * 2019-01-28 2019-05-10 宁夏佰斯特医药化工有限公司 A kind of orthoformate production method
CN109734565B (en) * 2019-01-28 2022-07-12 宁夏佰斯特医药化工有限公司 Method for producing orthoformate
CN112077120A (en) * 2020-09-02 2020-12-15 东北农业大学 Harmless treatment device for high-temperature high-pressure cooking and negative-pressure drying and application thereof
CN118222382A (en) * 2024-05-24 2024-06-21 上海安若必科环保科技有限公司 Dry anaerobic fermentation device

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