CN104196196A - Free-scrubbing composite decoration board used for ceiling and wall space and manufacturing technology of free-scrubbing composite decoration board - Google Patents
Free-scrubbing composite decoration board used for ceiling and wall space and manufacturing technology of free-scrubbing composite decoration board Download PDFInfo
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- CN104196196A CN104196196A CN201410452353.5A CN201410452353A CN104196196A CN 104196196 A CN104196196 A CN 104196196A CN 201410452353 A CN201410452353 A CN 201410452353A CN 104196196 A CN104196196 A CN 104196196A
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Abstract
The invention discloses a free-scrubbing composite decoration board used for a ceiling and a wall space and a manufacturing technology of the free-scrubbing composite decoration board. The decoration board comprises a base material serving as a decoration board body. An inner surface treatment layer is arranged on the inner surface of the base material. A bottom color layer, a printing layer and a waterproof and oil-fouling-resistant layer are sequentially arranged on the outer surface of the base material from inside to outside. The base material is a metal plate, the inner surface treatment layer and the bottom color treatment layer are paint roller coatings, the printing layer is a stereoscopic impression colorful printing layer, and the waterproof and oil-fouling-resistant layer is formed by curing a polytetrafluoroethylene high polymer material roller coating through irradiation of ultraviolet light. The thickness of the coatings which are arranged on the inner surface and the outer surface of the base material is 3 micrometers-6 micrometers. The total thickness of the three coatings arranged on the outer surface of the base material is 9 micrometers-18 micrometers. The decoration board has the advantages of being waterproof, resistant to oil fouling, corrosion, abrasion, heat and moisture, smooth and attractive in appearance and the like at the same time. The long-standing technical problem that in the field of home decoration, a decoration board is not prone to being scrubbed is thoroughly solved, the maintaining cost of the decoration board is reduced, and the quality of the decoration board is obviously improved.
Description
Technical field
The invention belongs to construction work interior decoration technical field, relate to the decorative panel of a kind of ceiling and metope, especially a kind ofly for ceiling and metope, exempt to clean composite decorating board and manufacture craft thereof.
Background technology
In prior art, for all kinds of ceilings and the decorative board for wall of construction work interior decoration, not only various in style, and form of structure is different.There are raised type, concave; Integrated ceiling form has interior low outer high structure, also has outer low and inner high structure; Not only good looking appearance, and third dimension is strong, has effectively promoted the decorative effect of indoor environment.
No matter ceiling and the decorative board for wall of above-mentioned which kind of form of structure, long-term use is all faced with the pollution problem that a meeting is subject to various oil smoke, moisture and dust etc. in air, need to it, manually clean aperiodically.
Yet, just because of ceiling and decorative board for wall, adopted above-mentioned all different form of structure, rather than single plane structure, therefore increased on the contrary the difficulty of artificial scouring, and time-consuming.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art or defect, provide a kind of and exempt to clean composite decorating board and manufacture craft thereof for ceiling and metope.Decorative panel has the various features such as waterproof, oil rub resistance, corrosion-resistant, wear-resistant, heat-resisting moisture-resistant, smooth in appearance be attractive in appearance simultaneously, has thoroughly realized the decorative panel of failing for many years to achieve one's goal and has exempted from the object of cleaning.
To achieve these goals, the present invention has adopted following technical scheme:
For ceiling and metope exempt to clean a composite decorating board, comprise the base material as decorative panel body; It is characterized in that,
The inner surface of described base material is provided with inner face processing layer;
The external surface of described base material is provided with background color processing layer, printed layer and waterproof oil rub resistance layer from the inside to the outside successively.
Above-mentioned for ceiling and metope exempt to clean composite decorating board, wherein,
Described base material is metal sheet.
Described metal sheet is aluminium alloy plate or steel plate; Wherein, the thickness of slab of aluminium alloy plate is 0.3～3mm; The thickness of slab of steel plate is 0.1～1.0mm.
Inner face processing layer and the background color processing layer of described base material are paint roller coating.
Described waterproof oil rub resistance layer is that polytetrafluoroethylene (PTFE) macromolecular material roller coating irradiates curing forming through ultraviolet ray.
A manufacture craft of exempting to clean composite decorating board for ceiling and metope, is characterized in that, comprises following steps:
The first, the inner surface at described base material arranges an inner face processing layer;
The second, the external surface at described base material arranges a background color processing layer;
Three, the external surface at described background color processing layer arranges a printed layer;
Four, the external surface in described printed layer arranges a waterproof oil rub resistance layer.
Arranging of inner face processing layer in described step 1, two, background color processing layer is all that the inner surface of base material and external surface are carried out after ungrease treatment, according to the coating layer thickness of design in advance, paint even roller is applied to behind the inside and outside surface of base material, through overbaking, dry solidification, forms; The Temperature Setting of its baking is 180 °～230 °.
The setting of the printed layer in described step 3 is according to pattern and the color of design in advance, adopts at least one in silk-screen, offset printing, transfer printing or ink-jet description technique, through overbaking, dry solidification, forms; The Temperature Setting of its baking is 180 °～230 °;
Described printed layer is for having relief colour printed layer.
The setting of the waterproof oil rub resistance layer in described step 4 is according to the coating layer thickness of design in advance, polytetrafluoroethylene (PTFE) macromolecular material even roller to be applied to after the outermost layer of base material, and the ultraviolet ray irradiation, the dry solidification that through wavelength, are 200nm～450nm form; The environment temperature that its ultraviolet ray is irradiated is set as 50 °～80 °.
Each coating layer thickness that the inside and outside surface of described base material arranges is 3 μ m～6 μ m;
Three total coating thicknesses of described base material external surface setting are 9 μ m～18 μ m.
Owing to having adopted above-mentioned technical scheme, the present invention compared with prior art, has following advantage and good effect:
The present invention is provided with an inner face processing layer at the base material inner surface as decorative panel body, and the external surface at base material has set gradually background color processing layer, printed layer and waterproof oil rub resistance layer from the inside to the outside again.
Wherein, the background color processing layer of inner face processing layer and sheet material external surface or be specialized paint roller coating; Colour printed layer makes the external surface more personalized of sheet material, and produces third dimension; Waterproof oil rub resistance layer is after external surface roller coat one deck polytetrafluoroethylene (PTFE) macromolecular material material of sheet material, then adopts UV ultraviolet curing process, makes buckle surface produce the coating that one deck profit dirt is not all stained with.Thereby, make decorative panel possess the various features such as waterproof, oil rub resistance, corrosion-resistant, wear-resistant, heat-resisting moisture-resistant, smooth in appearance be attractive in appearance simultaneously, thoroughly solve the long-standing decorative panel in house ornamentation field and be difficult for the technical barrier of cleaning, reduced to greatest extent the maintenance cost of decorative panel, promoted significantly the quality of decorative panel, indoor decorative effect is taken on an entirely new look.
Accompanying drawing explanation
By following examples and in conjunction with the description of its accompanying drawing, can further understand the purpose of the invention, specific structure features and advantages.In accompanying drawing,
Fig. 1 is the perspective view of exempting to clean composite decorating board for ceiling and metope the present invention relates to;
Fig. 2 is the decomposition texture schematic diagram of each lamination layer structure of decorative panel in Fig. 1;
Fig. 3 is that the decorative panel that the present invention relates to is for the structural representation of ceiling decoration occasions;
Fig. 4 is the structural representation of looking up of Fig. 3;
Fig. 5 is that the decorative panel that the present invention relates to is for the structural representation of wall decoration occasion; (decorative panel be partly in place state)
Fig. 6 is be all the in place structural representation of state of the decorative panel in Fig. 5.
In figure:
The composite decorating board of 1-ceiling, metope; 10-base material; 11-inner face processing layer; 12-background color processing layer;
13-printed layer; 14-waterproof oil rub resistance layer;
2-main joist; 3-triangular keel; 4-screw rod; 5-hanging piece; 6-keel lacing film;
D-roofing top board; Q-shingle nail.
The specific embodiment
Referring to Fig. 1,2, coordinate referring to Fig. 3～Fig. 6; The present invention relates to a kind of for ceiling and metope exempt from clean composite decorating board 1, comprise the base material 10 as decorative panel body; Its key technology scheme is:
The inner surface of base material 10 is provided with inner face processing layer 11; The external surface of base material 10 is provided with background color processing layer 12, printed layer 13 and waterproof oil rub resistance layer 14 from the inside to the outside successively.
Wherein, the inner face processing layer 11 of decorative panel body and background color processing layer 12 are paint roller coating.
In the present embodiment, the paint of employing is Polyester Paint or fluorine carbon paint.
The waterproof oil rub resistance layer 14 that decorative panel of the present invention relates to forms for polytetrafluoroethylene (PTFE) macromolecular material roller coating irradiates to solidify through UV ultraviolet ray.
The material of the base material 10 the present invention relates to is metal sheet.
In the present embodiment, what metal sheet adopted is aluminium alloy plate or steel plate; Wherein, the thickness of slab of aluminium alloy plate is 0.3～3mm; The thickness of slab of steel plate is 0.1～1.0mm.
When by the composite decorating board the present invention relates to during for ceiling occasion, as shown in Figure 3,4, decorative panel 1 holds together by the parts such as main joist 2, triangular keel 3, screw rod 4, hanging piece 5, keel lacing film 6 and roofing top board D its mounting structure indirectly; The thickness of slab of the aluminium alloy plate now, adopting is 0.3～1.0mm; The thickness of slab of steel plate is 0.1～0.5mm; In the present embodiment, the thickness of slab of the aluminium alloy plate adopting is 0.6mm; The thickness of slab of steel plate is 0.3mm;
When by the composite decorating board the present invention relates to during for indoor wall occasion, as shown in Figure 5,6, decorative panel 1 holds together by triangular keel 3 parts such as grade and shingle nail Q its mounting structure indirectly.The thickness of slab of the aluminium alloy plate now, adopting is 1.0～3mm; The thickness of slab of steel plate is 0.5～1.0mm.In the present embodiment, the thickness of slab of the aluminium alloy plate adopting is 2.0mm; The thickness of slab of steel plate is 0.8mm;
Except above-mentioned aluminium alloy plate or steel plate, base material 10 materials that the present invention relates to can also be each metalloid materials such as copper coin or aluminium sheet.
The manufacture craft of exempting to clean composite decorating board for ceiling and metope the present invention relates to, mainly comprises following steps:
The first, the inner surface at base material arranges an inner face processing layer;
The second, the external surface at base material arranges a background color processing layer;
Three, the external surface at background color processing layer arranges a printed layer;
Four, the external surface in printed layer arranges a waterproof oil rub resistance layer.
Arranging of inner face processing layer 11 in above-mentioned steps one, two, background color processing layer 12 is all that the inner surface of base material and external surface are carried out after ungrease treatment, according to the coating layer thickness of design in advance, paint even roller is applied to behind the inside and outside surface of base material, through overbaking, dry solidification, forms; The Temperature Setting of its baking is 180 °～230 °.In the present embodiment, the Temperature Setting of baking is 200 °.
In addition, after carrying out ungrease treatment, be preferably in the paint of constant weight and add the chromium-free treating liquid of 0.5%-1.5%, then carry out roller coat, so that the plate face of decorative panel is difficult for because producing corrosion yellowing.In the present embodiment, the addition of chromium-free treating liquid is 0.8% of paint weight.
The setting of the printed layer 13 in above-mentioned steps three is according to pattern and the color of design in advance, adopts at least one in silk-screen, offset printing, transfer printing or ink-jet description technique, through overbaking, dry solidification, forms; The Temperature Setting of its baking is 180 °～230 °; Thereby, printed layer 13 is become as having relief colour printed layer.In the present embodiment, the Temperature Setting of baking is 220 °.
The setting of the waterproof oil rub resistance layer 14 in above-mentioned steps four is according to the coating layer thickness of design in advance, polytetrafluoroethylene (PTFE) macromolecular material even roller to be applied to after the outermost layer of base material, and the UV ultraviolet ray that is 200nm～450nm through wavelength is irradiated, dry solidification forms; The environment temperature that its ultraviolet ray is irradiated is set as 50 °～80 °.In the present embodiment, the environment temperature that ultraviolet ray is irradiated is set as 60 °.
Each coating layer thickness that the inside and outside surface of base material of the present invention arranges is 3 μ m～6 μ m; In the present embodiment, each coating layer thickness that the inside and outside surface of base material arranges is 5 μ m.
Three total coating thicknesses of base material external surface setting are 9 μ m～18 μ m.In the present embodiment, the gross thickness of three coatings of base material external surface setting is 15 μ m.
The present invention relates to for ceiling and metope exempt to clean composite decorating board, its key technology is: on the basis of existing light high-strength novel aluminum alloy base material, add polytetrafluoroethylene (PTFE) high molecular polymerization coating, photocuring auxiliary agent.
Polytetrafluoroethylene (PTFE) (Polytetrafluoroethene), is generally called " non-sticking lining " or " easy clean pot material "; It is a kind of artificial synthesized polymer material that has used fluorine to replace all hydrogen atoms in polyethylene.
This material has the feature of antiacid alkali resistant, anti-various organic solvents, is dissolved in hardly all solvents.Meanwhile, polytetrafluoroethylene (PTFE) has resistant to elevated temperatures feature, and its friction factor is extremely low, so after can making lubrication, also become the desirable coating of easy clean pot and water pipe internal layer.
Photocuring technology UV is that the English of ultraviolet ray (Ultra-Violet Ray) is called for short.Industrial UV wavelength take 200nm to 450nm be its range of application.With UV irradiate " UV irradiates hardenable material " and make its sclerosis process, we are referred to as " UV Curing Process ".UV coating can be coated with by dip-coating, showering, paint, spin coating, even after the method coating such as vacuum painting, then irradiates and film-forming through ultraviolet photon.
UV photocureable coating has not containing VOC, and environmental pollution is little, and curing rate is fast, save the energy, cured product performance good, be suitable for the advantages such as high-speed automated production.And traditional coating is volatile, curing rate is slow, be unfavorable for environmental protection.Therefore, UV coating is the main substitute of traditional coating.
Waterproof oil rub resistance high molecular polymerization coating is almost not bonding with all substances.Without water stained on its surface and oil, as be stained with a small amount of dirt, simple wiping can be removed.Make ceiling and decorative board for wall can produce the effect of waterproof oil rub resistance, in fact, it can resist all solvent dirts, makes kitchen guarding space away from fume pollution.
The hydrophobic high molecular polymerization coating of oleophobic has lower friction factor.When load is slided, friction factor changes, but numerical value is only between 0.05-0.15.Make decorative panel oleophobic hydrophobic, oil droplet water droplet all can natural landing, is not stained with and covers.
Fire-proof high-temperature resistant high molecular polymerization coating has good heat-resisting and low temperature tolerance characteristics.Short time can be high temperature resistant to 300 ℃, has significant heat stability, and not embrittlement under cryogenic temperature, does not at high temperature melt.Make the stable performance of furred ceiling surface layer, fire-proof high-temperature resistant, is adapted at using in high temperature wet environment.Even if use at baking box, table periphery and bathroom, also can heat and wet not hold limit.
Anticorrosion high molecular polymerization coating is corroded by medicine hardly, has remarkable chemical stability.Make kitchen guarding space away from fume pollution, Acidity of Aikalinity corrosion.Furred ceiling is after the test of following liquid continuous 48 hours, surperficial without any macroscopic variation: acetic acid, citric acid, sodium hydrochlorate, ammoniacal liquor, red wine, beer, cola, coffee, black grape juice, milk, water, butter, olive oil, salt, lipstick, disinfectant, cleaning agent.
Environmental protection high molecular polymerization coating is without any side effects, has no irritating odor, and to environment and user, without injury, product can be directly and Food Contact.
In the industry such as medicine equipment, pharmacy, food, space flight, water power, chemical industry, instrument, building, Treatment of Metal Surface, metallurgical smelting, be widely used as high-low temperature resistant, resistant material, insulation materials, anti-stick coating etc.
Wear-resistant high molecular polymerization coating has good anti-wear performance.Under high load condition, possesses wear-resistant and inadhesive two-fold advantage.The most tough and tensile fluoropolymer polymer, extremely low friction factor, good abrasion resistance and fabulous chemical stability.Make furred ceiling stable performance, tough and tensile indeformable, rub resistance is not impaired.
Solvent is applied to after base material, then with wavelength be 10nm to the ultraviolet light irradiation of 400nm, the technology that its instantaneous solidification is formed, has following characteristics:
1. quick solidifying, avoids outside contamination
Vacuum Light Curing only needs about 1 second or shorter time conventionally.Dry process has volatilization and the external interference of solvent, and the process of photocuring is solvent-free volatilization, makes end properties more stable.
Avoid secondary pollution and outside contamination in process simultaneously.Reach the effect of real green industry.
2. sealing of hole is isolated entirely
Use vacuum photocuring to guarantee that finished surface sealing of hole isolates entirely, can increase substantially that base material is dustproof, anticorrosion, the effect of stain resistant, lasting beautiful as newly, leave no trace.
3. high gloss
Instantaneous solidification technology makes coating surface smooth, makes the more smooth exquisiteness of product texture, and lustrous surface is soft, can not form aberration in process of production.
Lotus leaf effect mainly refers to that lotus leaf surface has the characteristic of super-hydrophobic (superhydrophobicity) and self-cleaning (self-cleaning).Because lotus leaf has surface hydrophobic, that do not absorb water, the rainwater dropping on blade face can form the globule because of capillary effect, and in other words, the contact angle on water and blade face (contactangle) can be greater than 150 degree, as long as blade face tilts a little, the globule will roll from blade face.
Adopt high molecular polymerization structural meterials, by photocuring, liquid moment is solidified, form functional layer.
There is extremely low surface tension, there is superpower hydro-oleophobicity.Pollution-free, non-volatile, stable chemical performance, high-weatherability and heat resistance, higher hardness.Material surface is after treatment realized lotus leaf effect, has higher contact angle and roll angle, and the globule and oil droplet can tumble voluntarily, leave no trace.
Roller coating: by adjusting the pressure between rubber roll and steel rider, control the thickness of painting layer, then dry solidification forms.Have that heat resistance is good, the feature of environmental protection, in paint, add appropriate chromium-free treating liquid, can make plate face not because producing corrosion yellowing; Roller coat paint contains activity chemistry molecule simultaneously, impels material surface to form a kind of topping, and the stable easily recovery of activity chemistry molecule.
Test shows: what the present invention relates to exempts to clean composite decorating board, compares with prior art products, obviously has following characteristic:
1, viscosity not: nearly all material is not bonding with polytetrafluorethylecoatings coatings.Very thin coating just can demonstrate well not adhesion property.
2, heat resistance: polytetrafluoroethylcoating coating films has good heat-resisting and low temperature tolerance characteristics.Short time can be high temperature resistant to 300 ℃, generally between 240 ℃～260 ℃, can use continuously, has significant heat stability, and it can work and not embrittlement under cryogenic temperature, does not at high temperature melt.
3, sliding: polytetrafluoroethylcoating coating films has lower friction factor.When load is slided, friction factor changes, but numerical value is only between 0.05～0.15.
4, moisture resistance: polytetrafluoroethylcoating coating films without water stained on its surface and oil, during production operation, be also difficult for being stained with solution, as be stained with a small amount of dirt, simple wiping can be removed.Downtime is short, saves man-hour and can increase work efficiency.
5, mar proof: under high capacity, there is good anti-wear performance.Under certain load, possesses wear-resistant and inadhesive two-fold advantage.
6, corrosion resistance: polytetrafluoroethylene (PTFE) is corroded by medicine hardly; can bear the alkali metal except melting; fluorinated dielectric and higher than the effect of all strong acid (comprising chloroazotic acid), strong oxidizer, reducing agent and various organic solvents outside 300 ℃ of NaOH, can protect decorative panel to avoid suffering the chemical attack of any kind.
Claims (10)
- For ceiling and metope exempt to clean a composite decorating board, comprise the base material as decorative panel body; It is characterized in that,The inner surface of described base material is provided with inner face processing layer;The external surface of described base material is provided with background color processing layer, printed layer and waterproof oil rub resistance layer from the inside to the outside successively.
- According to claim 1 for ceiling and metope exempt to clean composite decorating board, it is characterized in that, described base material is metal sheet.
- According to claim 2 for ceiling and metope exempt to clean composite decorating board, it is characterized in that,Described metal sheet is aluminium alloy plate or steel plate; Wherein, the thickness of slab of aluminium alloy plate is 0.3～3mm; The thickness of slab of steel plate is 0.1～1.0mm.
- According to described in claim 1 or 2 or 3 for ceiling and metope exempt to clean composite decorating board, it is characterized in that, inner face processing layer and the background color processing layer of described base material are paint roller coating.
- According to described in claim 1 or 2 or 3 for ceiling and metope exempt to clean composite decorating board, it is characterized in that, described waterproof oil rub resistance layer is that polytetrafluoroethylene (PTFE) macromolecular material roller coating irradiates to solidify through ultraviolet ray and forms.
- According to described in claim 1 or 2 or 3 for the manufacture craft of exempting to clean composite decorating board of ceiling and metope, it is characterized in that, comprise following steps:The first, the inner surface at described base material arranges an inner face processing layer;The second, the external surface at described base material arranges a background color processing layer;Three, the external surface at described background color processing layer arranges a printed layer;Four, the external surface in described printed layer arranges a waterproof oil rub resistance layer.
- 7. according to claim 6 for the manufacture craft of exempting to clean composite decorating board of ceiling and metope, it is characterized in that,Arranging of inner face processing layer in described step 1, two, background color processing layer is all that the inner surface of base material and external surface are carried out after ungrease treatment, according to the coating layer thickness of design in advance, paint even roller is applied to behind the inside and outside surface of base material, through overbaking, dry solidification, forms; The Temperature Setting of its baking is 180 °～230 °.
- 8. according to claim 6 for the manufacture craft of exempting to clean composite decorating board of ceiling and metope, it is characterized in that,The setting of the printed layer in described step 3 is according to pattern and the color of design in advance, adopts at least one in silk-screen, offset printing, transfer printing or ink-jet description technique, through overbaking, dry solidification, forms; The Temperature Setting of its baking is 180 °～230 °;Described printed layer is for having relief colour printed layer.
- 9. according to claim 6 for the manufacture craft of exempting to clean composite decorating board of ceiling and metope, it is characterized in that,The setting of the waterproof oil rub resistance layer in described step 4 is according to the coating layer thickness of design in advance, polytetrafluoroethylene (PTFE) macromolecular material even roller to be applied to after the outermost layer of base material, and the ultraviolet ray irradiation, the dry solidification that through wavelength, are 200nm～450nm form; The environment temperature that its ultraviolet ray is irradiated is set as 50 °～80 °.
- 10. according to claim 6 for the manufacture craft of exempting to clean composite decorating board of ceiling and metope, it is characterized in that,Each coating layer thickness that the inside and outside surface of described base material arranges is 3 μ m～6 μ m;Three total coating thicknesses of described base material external surface setting are 9 μ m～18 μ m.
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| CN201410452353.5A CN104196196A (en) | 2014-09-05 | 2014-09-05 | Free-scrubbing composite decoration board used for ceiling and wall space and manufacturing technology of free-scrubbing composite decoration board |
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| CN111873572A (en) * | 2020-08-21 | 2020-11-03 | 苏州兴禾源复合材料有限公司 | Heat transfer printing color coating steel plate and production process |
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Application publication date: 20141210 |