CN204398423U - Household electrical appliances wire drawing class printing color steel - Google Patents
Household electrical appliances wire drawing class printing color steel Download PDFInfo
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- CN204398423U CN204398423U CN201420714537.XU CN201420714537U CN204398423U CN 204398423 U CN204398423 U CN 204398423U CN 201420714537 U CN201420714537 U CN 201420714537U CN 204398423 U CN204398423 U CN 204398423U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 42
- 239000010959 steel Substances 0.000 title claims abstract description 42
- 238000007639 printing Methods 0.000 title claims abstract description 32
- 238000005491 wire drawing Methods 0.000 title claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 49
- 239000011248 coating agent Substances 0.000 claims abstract description 48
- 239000000758 substrate Substances 0.000 claims abstract description 48
- 239000003973 paint Substances 0.000 claims abstract description 36
- 230000001681 protective effect Effects 0.000 claims abstract description 14
- 239000000126 substance Substances 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims description 19
- 229920005989 resin Polymers 0.000 claims description 19
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 239000010410 layer Substances 0.000 abstract description 58
- 239000002994 raw material Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000011247 coating layer Substances 0.000 abstract description 2
- 238000010020 roller printing Methods 0.000 abstract description 2
- 239000000976 ink Substances 0.000 description 35
- 238000000034 method Methods 0.000 description 18
- 239000002987 primer (paints) Substances 0.000 description 17
- 230000008569 process Effects 0.000 description 17
- 238000001035 drying Methods 0.000 description 16
- 239000002966 varnish Substances 0.000 description 15
- 229920000139 polyethylene terephthalate Polymers 0.000 description 13
- 229910052782 aluminium Inorganic materials 0.000 description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 9
- 239000011888 foil Substances 0.000 description 9
- 238000005238 degreasing Methods 0.000 description 8
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- 238000002161 passivation Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229920002799 BoPET Polymers 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000005457 optimization Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000002203 pretreatment Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
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- 239000012790 adhesive layer Substances 0.000 description 2
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- 238000013461 design Methods 0.000 description 2
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- 238000005452 bending Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
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- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
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Abstract
本实用新型提供了一种家电用拉丝类印刷彩钢板,该彩钢板包括基板,在基板上面由下至上依次是化学处理层、底漆层、中涂层、拉丝印刷层、罩光层、保护膜层,基板下面由上至下依次是化学处理层、背漆层。本实用新型的家电用拉丝类印刷彩钢板,采用胶辊印刷涂料和油墨替代贴膜类拉丝产品,基板表面光亮、有镜面效果,板材采用涂料以及油墨通过涂覆烘烤固化,产品附着力以及表面性能得到提升,同时降低了原材料成本,更加环保。
The utility model provides a wire drawing printing color steel plate for household appliances. The color steel plate includes a base plate, on which there are chemical treatment layer, primer layer, intermediate coating layer, wire drawing printing layer, finish layer, protective Film layer, the bottom of the substrate is the chemical treatment layer and the back paint layer from top to bottom. The wire drawing printing color steel plate for home appliances of the utility model adopts rubber roller printing paint and ink to replace the film drawing product, the surface of the substrate is bright and has a mirror effect, and the board adopts coating and ink to be cured by coating and baking, and the product adhesion and surface The performance is improved, while reducing the cost of raw materials and being more environmentally friendly.
Description
技术领域 technical field
本实用新型属于家用电器外壳、建筑内外装饰等用的金属板领域,具体地说,涉及一种家电用拉丝类印刷彩钢板。 The utility model belongs to the field of metal plates used for housings of household appliances, interior and exterior decoration of buildings, etc., in particular to a drawing-type printed color steel plate for household appliances.
背景技术 Background technique
现有表面拉丝类彩钢板制作工艺,目前一般都是运用在包装以及建筑等非精细化领域,该类彩钢板是将铝箔类彩膜、PET+PVC覆合彩膜或PET彩膜贴覆在经高温烘烤后基板上(基板表面涂覆胶水)覆合而成,上述三类彩板具体如下: The existing surface drawing color steel plate production process is generally used in non-refined fields such as packaging and construction. This type of color steel plate is made by pasting aluminum foil color film, PET+PVC laminated color film or PET color film on After being baked at high temperature, it is laminated on the substrate (coated with glue on the surface of the substrate). The details of the above three types of color plates are as follows:
1)铝箔类拉丝效果彩板的彩膜结构:优先在铝箔膜表面进行勾丝,上面依次是颜色层、胶黏剂层、PET层、花纹图案层,即在铝箔类彩膜表面上压有拉丝类花纹图案,但目前使用铝箔类彩膜主要为进口,采购成本较高。 1) The color film structure of the aluminum foil type drawing effect color plate: the surface of the aluminum foil film is first hooked, and the top is followed by a color layer, an adhesive layer, a PET layer, and a pattern layer, that is, pressed on the surface of the aluminum foil type color film. Brushed patterns, but the current use of aluminum foil color films is mainly imported, and the purchase cost is relatively high.
2)PET+PVC覆合类拉丝类效果彩板的彩膜结构:PET膜上面压有花纹图案层,下面为依次为颜色层/蒸镀层、胶黏剂层、PVC。PET+PVC覆合彩膜层间附着力存在风险且含PVC材料,产品不环保。 2) The color film structure of the PET+PVC laminated wire drawing effect color plate: the PET film is pressed with a pattern layer, and the bottom layer is the color layer/evaporation layer, adhesive layer, and PVC. The adhesion between PET+PVC laminated color film layers is risky and contains PVC materials, so the product is not environmentally friendly.
3)PET拉丝类彩板的彩膜结构:PET膜下面为颜色层,上面压有花纹图案层。拉丝类PET彩膜由于PET原材料局限存在性能不合格。 3) The color film structure of the PET wire drawing color plate: the color layer is under the PET film, and the pattern layer is pressed on the top. Due to the limitations of PET raw materials, the performance of the brushed PET color film is not up to standard.
因此,上述三种彩膜结构的印刷彩钢板均不适合用于家用电器外壳领域。 Therefore, the printed color steel plates with the above three color film structures are not suitable for use in the field of housings of household appliances.
实用新型内容 Utility model content
本实用新型的目的在于提供一种家电用拉丝类印刷彩钢板,该拉丝类彩钢板用于家用电器外壳领域,降低了成本,产品附着力以及表面性能得到提升,而且更加环保。 The purpose of the utility model is to provide a drawing-type printed color steel plate for household appliances. The drawing-type color steel plate is used in the field of household appliance shells, which reduces the cost, improves product adhesion and surface performance, and is more environmentally friendly.
为解决上述技术问题,本实用新型采用以下技术方案予以实现: In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions to achieve:
一种家电用拉丝类印刷彩钢板,该彩钢板包括基板,在基板上面由下至上依次是化学处理层、底漆层、中涂层、拉丝印刷层、罩光层、保护膜层,基板下面由上至下依次是化学处理层、背漆层。 A wire-drawn printed color steel plate for household appliances, the color steel plate includes a substrate, on the substrate from bottom to top are a chemical treatment layer, a primer layer, a middle coat layer, a wire-drawing printing layer, a finish layer, a protective film layer, and the bottom of the substrate From top to bottom are the chemical treatment layer and the back paint layer.
其中,所述底漆层、中涂层以及罩光层采用涂料涂覆。所述涂料的主树脂采用线形树脂,该线形树脂的分子量范围:10000-25000。采用线形树脂,延伸性能好。而建材上用的涂料主树脂为网状结构,呈铰链形,延伸性能差。 Wherein, the primer layer, middle coat layer and finish layer are coated with paint. The main resin of the paint is a linear resin, and the molecular weight range of the linear resin is 10000-25000. Using linear resin, good elongation performance. However, the main resin of the paint used in building materials is a network structure, which is hinge-shaped and has poor elongation.
其中,所述拉丝印刷层采用油墨涂覆印刷。所述油墨的主树脂采用线形树脂,该线形树脂的分子量范围:10000-25000。而建材上用的油墨的主树脂分子量一般低于10000,通常在5000-10000之间。 Wherein, the brushed printing layer is coated and printed with ink. The main resin of the ink is linear resin, and the molecular weight range of the linear resin is 10000-25000. The molecular weight of the main resin used in building materials is generally lower than 10,000, usually between 5,000 and 10,000.
所述保护膜层采用PE保护膜。 The protective film layer adopts PE protective film.
所述基板为不锈钢板、电镀锌板、热镀锌板、镀铝锌板或镀锡板。 The substrate is a stainless steel plate, an electro-galvanized plate, a hot-dip galvanized plate, an galvanized plate or a tinned plate.
本实用新型的拉丝类印刷彩钢板,由环保涂料以及油墨替代目前的铝箔类彩膜、PET+PVC覆合彩膜以及PET膜,涂覆于基板制成彩板,基板采用不锈钢板、电镀锌板、热镀锌板、镀铝锌板或镀锡板。由于目前涂料以及油墨都是符合国际ROHS检测标准,并且涂料的性能(耐污染、耐划伤、耐盐雾、耐酸碱)都明显高于彩膜的性能,因此本实用新型很好的解决了原材料不环保以及彩涂钢板性能局限的缺点。 The brushed printed color steel plate of the utility model replaces the current aluminum foil color film, PET+PVC laminated color film and PET film with environmentally friendly paint and ink, and is coated on the substrate to make a color plate. The substrate is made of stainless steel plate, electrogalvanized sheet, hot-dip galvanized sheet, galvalume sheet or tin-plated sheet. Since the current coatings and inks are in compliance with the international ROHS testing standards, and the performance of the coating (pollution resistance, scratch resistance, salt spray resistance, acid and alkali resistance) is obviously higher than that of the color film, so the utility model is a good solution It eliminates the shortcomings of raw materials that are not environmentally friendly and the performance of color-coated steel sheets is limited.
相比较传统的铝箔类拉丝彩钢板、PET+PVC覆合彩膜拉丝彩钢板或PET覆膜拉丝彩钢板,本实用新型的印刷类拉丝彩钢板具有以下优势: Compared with the traditional aluminum foil brushed color steel plate, PET+PVC laminated color film brushed color steel plate or PET film coated brushed color steel plate, the printing brushed color steel plate of the utility model has the following advantages:
成本降低:较铝箔类彩膜或PET+PVC覆合彩膜彩钢板,成本降低约30%; Cost reduction: Compared with aluminum foil color film or PET+PVC laminated color film color steel plate, the cost is reduced by about 30%;
性能优化:较PET覆膜拉丝彩板,性能更加优化,提高层间附着力; Performance optimization: Compared with PET coated wire drawing color board, the performance is more optimized and the adhesion between layers is improved;
环保:较PET+PVC彩膜覆合彩钢板,无PVC层,产品更加环保。 Environmental protection: Compared with PET+PVC color film and color steel plate, there is no PVC layer, and the product is more environmentally friendly.
上述家电用拉丝类印刷彩钢板的生产方法,其基本工艺流程如下:基板开卷→基板前处理→基板背漆涂布→基板正面涂覆底漆、中涂、印刷油墨以及罩光清漆后,通过烘烤对涂料进行固化→正面覆保护膜收卷。 The above-mentioned production method of wire-drawn printed color steel plate for household appliances, its basic technological process is as follows: substrate uncoiling → substrate pre-treatment → substrate back paint coating → substrate front surface coated with primer, intermediate coating, printing ink and varnish, then pass Bake to cure the paint → cover the front with a protective film and roll it up.
所述工艺流程具体如下: Described technological process is specifically as follows:
基板开卷:整体线速30-40m/min; Substrate unwinding: the overall line speed is 30-40m/min;
基板前处理:基板经过两道脱脂工序,然后经过水洗工序和钝化工序; Substrate pre-treatment: the substrate goes through two degreasing processes, and then undergoes a water washing process and a passivation process;
脱脂工序:脱脂点数:5-7pt(浓度单位品脱),脱脂液温度:50-65℃,刷洗箱刷洗辊转速:170-220转/分; Degreasing process: degreasing points: 5-7pt (concentration unit pint), degreasing liquid temperature: 50-65°C, brushing box brushing roller speed: 170-220 rpm;
水洗工序:水洗温度 40-50℃; Washing process: washing temperature 40-50 ℃;
钝化工序:即在钢板表面化学处理剂处理,钝化剂浓度8.0-10.0pt(浓度单位品脱)。钝化剂是在一定条件下,能通过其作用在金属表面形成一层致密氧化膜(钝化膜),以增强金属的防腐能力的化学药剂。正面提料辊/涂布辊辊速:6/24,背面提料辊/涂布辊辊速:7/26。 Passivation process: that is, chemical treatment agent treatment on the surface of the steel plate, the concentration of passivation agent is 8.0-10.0pt (concentration unit pint). The passivating agent is a chemical agent that can form a dense oxide film (passive film) on the metal surface under certain conditions to enhance the anti-corrosion ability of the metal. The speed of the front feeding roller/coating roller: 6/24, the speed of the back feeding roller/coating roller: 7/26.
3)底漆涂布:钝化后的基板先经涂布室涂覆底漆,之后进入烘箱烘干,涂布室参数设置:底漆调漆室调漆粘度:40-50S;底漆上机粘度:30-50 S;辊速比(提料辊/涂布辊):6/27,底漆干膜厚:4-6um,底漆涂覆完成后进入烘箱进行烘干、固化; 3) Primer coating: the passivated substrate is first coated with primer in the coating room, and then enters the oven for drying. Machine viscosity: 30-50 S; Roller speed ratio (feeding roller/coating roller): 6/27, primer dry film thickness: 4-6um, after primer coating is completed, enter the oven for drying and curing;
烘箱温度(一区/二区/三区):185/270/265℃,PMT:216-224℃; Oven temperature (zone 1/zone 2/zone 3): 185/270/265°C, PMT: 216-224°C;
4)中涂涂布:涂覆底漆后的基板先经涂布室涂覆中涂漆,之后进入烘箱烘干,涂布室参数设置:中涂漆调漆室调漆粘度:70-90S;背漆上机粘度:60-80 S;辊速比(提料辊/涂布辊):13/50,中涂干膜厚:13-17um,中涂涂覆完成后进入烘箱进行烘干、固化,烘箱温度(一区/二区/三区):187/217/220℃,PMT:216-224℃; 4) Intermediate coating: the substrate coated with primer is first coated with intermediate paint in the coating room, and then enters the oven for drying. Coating room parameter setting: intermediate paint mixing room Paint viscosity: 70-90S ; Back paint machine viscosity: 60-80 S; Roller speed ratio (feeding roller/coating roller): 13/50, intermediate coating dry film thickness: 13-17um, enter the oven for drying after the intermediate coating is applied , curing, oven temperature (zone 1/zone 2/zone 3): 187/217/220°C, PMT: 216-224°C;
5)油墨印刷:中涂后基板先经印刷室进行油墨印刷,之后进行风干,印刷室参数设置:油墨上机粘度:原墨上机(100-120s),转印压力(转印辊与基板):70-120MPa,油墨厚度:2-3 um,油墨印刷后进行风干、固化,风干温度:30-50℃; 5) Ink printing: After intermediate coating, the substrate is first printed with ink in the printing room, and then air-dried. The parameters of the printing room are set: ink viscosity on the machine: original ink on the machine (100-120s), transfer pressure (transfer roller and substrate ): 70-120MPa, ink thickness: 2-3 um, air-dried and cured after ink printing, air-drying temperature: 30-50°C;
6)清漆(罩光层)涂布:印刷后的基板先经涂布室涂覆罩光清漆,之后进入烘箱烘干,涂布室参数设置:清漆调漆室调漆粘度:70-90S;清漆上机粘度:60-80 S;辊速比(提料辊/涂布辊):15/45,清漆干膜厚:8-12um,清漆涂覆完成后进入烘箱进行烘干、固化,烘箱温度(一区/二区/三区):200/268/270℃,PMT:224-232℃; 6) Coating of varnish (finish layer): The printed substrate is first coated with varnish in the coating room, and then enters the oven for drying. The parameters of the coating room are set: the viscosity of the paint in the varnish mixing room: 70-90S; Viscosity of varnish on the machine: 60-80 S; Roller speed ratio (feeding roller/coating roller): 15/45, Dry film thickness of varnish: 8-12um, after the varnish is coated, enter the oven for drying and curing. Temperature (zone 1/zone 2/zone 3): 200/268/270°C, PMT: 224-232°C;
7)背漆涂布:钝化后的基板先经涂布室涂覆背漆,之后进入烘箱烘干,涂布室参数设置:背漆调漆室调漆粘度:40-50S;背漆上机粘度:30-50 S;辊速比(提料辊/涂布辊):6/27,背漆干膜厚:4-6um,背漆涂覆完成后进入烘箱进行烘干、固化; 7) Back paint coating: the passivated substrate is first coated with back paint in the coating room, and then enters the oven for drying. Machine viscosity: 30-50 S; Roll speed ratio (feeding roller/coating roller): 6/27, dry film thickness of back paint: 4-6um, after the back paint is coated, enter the oven for drying and curing;
烘箱温度(一区/二区/三区):187/217/220℃,PMT:216-224℃; Oven temperature (zone 1/zone 2/zone 3): 187/217/220°C, PMT: 216-224°C;
8)覆保护膜收卷:保护膜厚度:30-50 um。 8) Rolling with protective film: protective film thickness: 30-50 um.
本实用新型的拉丝类印刷彩钢板,其中的印刷层是通过凹辊印刷的方式涂覆在基板上,即胶辊上刻有图案,然后油墨涂在刻有图案的胶辊上,再通过胶辊将图案转印到基板上,所述胶辊的雕刻深度为0.04-0.06mm。 In the wire drawing printing color steel plate of the utility model, the printing layer is coated on the substrate by gravure printing, that is, the pattern is engraved on the rubber roller, and then the ink is applied on the patterned rubber roller, and then passed through the glue The pattern is transferred to the substrate by the roller, and the engraving depth of the rubber roller is 0.04-0.06mm.
与现有技术相比,本实用新型的优点和积极效果是: Compared with prior art, advantage and positive effect of the present utility model are:
本实用新型的家电用拉丝类印刷彩钢板,采用胶辊印刷涂料和油墨替代贴膜类拉丝产品,适用于家电类产品,具体采用罩光层+印刷层+中涂层+底漆层+化学处理层+基板+化学处理层+背漆层的结构,较铝箔类覆合膜彩钢板的成本降低,板材采用涂料以及油墨通过涂覆烘烤固化,产品附着力以及表面性能得到提升,同时降低了原材料成本,另产品无PVC层且原材料符合家电ROHS标准,更加环保。 The brushed printed color steel plate for household appliances of the utility model adopts rubber roller printing paint and ink to replace film-coated wire-drawn products, and is suitable for household appliances. Specifically, it adopts a finishing layer + a printing layer + an intermediate coating + a primer layer + chemical treatment The structure of layer + substrate + chemical treatment layer + back paint layer is lower than the cost of aluminum foil laminated film color steel plate. The plate is cured by coating and baking with paint and ink, which improves the adhesion and surface performance of the product while reducing the cost. The cost of raw materials, and the product has no PVC layer and the raw materials meet the ROHS standard for home appliances, which is more environmentally friendly.
附图说明 Description of drawings
图1是本实用新型所述家电用拉丝类印刷彩钢板具体实施例的横截面示意图。 Fig. 1 is a schematic cross-sectional view of a specific embodiment of the brushed printed color steel plate for household appliances according to the present invention.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
参考图1所示,本实施例是一种家电用拉丝类印刷彩钢板,该彩钢板包括基板1,在基板1上面由下至上依次是化学处理层2、底漆层3、中涂层4、拉丝印刷层5、罩光层6、PE保护膜层7,基板1下面由上至下依次是化学处理层8、背漆层9。其中,底漆层、中涂层以及罩光层采用涂料涂覆。拉丝印刷层采用油墨涂覆印刷,所述涂料和油墨的主树脂采用线形树脂,延伸性能好,其中油墨主树脂的分子量为20000,基板为不锈钢板。 Referring to Fig. 1, the present embodiment is a drawing-type printed color steel plate for household appliances. The color steel plate includes a substrate 1. On the substrate 1, there are chemical treatment layer 2, primer layer 3, and middle coat layer 4 in sequence from bottom to top. , brushed printing layer 5, varnish layer 6, PE protective film layer 7, the bottom of the substrate 1 is a chemical treatment layer 8 and a back paint layer 9 in sequence from top to bottom. Wherein, the primer layer, the middle coat layer and the finish layer are coated with paint. The brushed printing layer is coated and printed with ink. The main resin of the paint and ink is linear resin with good extension performance. The molecular weight of the ink main resin is 20,000, and the substrate is a stainless steel plate.
当然,基板还可以采用电镀锌板、热镀锌板、镀铝锌板或镀锡板中的一种。 Of course, the substrate can also be one of electro-galvanized sheet, hot-dip galvanized sheet, galvanized sheet or tin-plated sheet.
本实用新型彩板与覆膜彩板的性能对比: The performance comparison between the color plate of the utility model and the film-coated color plate:
本实用新型的彩板表面硬度高,不宜划伤,提高产品表面使用寿命;耐盐雾性能也明显高于贴膜类产品,同样提高产品的使用寿命。 The color plate of the utility model has a high surface hardness, is not suitable for scratching, and improves the service life of the product surface; the salt spray resistance performance is also obviously higher than that of film-attached products, which also improves the service life of the product.
上述家电用拉丝类印刷彩钢板的工艺流程具体如下: The technical process of the above-mentioned wire drawing printing color steel plate for home appliances is as follows:
基板开卷:整体线速30-40m/min; Substrate unwinding: the overall line speed is 30-40m/min;
基板前处理:基板经过两道脱脂工序,然后经过水洗工序和钝化工序; Substrate pre-treatment: the substrate goes through two degreasing processes, and then undergoes a water washing process and a passivation process;
脱脂工序:脱脂点数:5-7pt,脱脂液温度:50-65℃,刷洗箱刷洗辊转速:170-220转/分; Degreasing process: degreasing points: 5-7pt, degreasing liquid temperature: 50-65°C, scrubbing box scrubbing roller speed: 170-220 rpm;
水洗工序:水洗温度 40-50℃; Washing process: washing temperature 40-50 ℃;
钝化工序:即在钢板表面化学处理剂处理,钝化剂浓度8.0-10.0pt,正面提料辊/涂布辊辊速之比:6/24,背面提料辊/涂布辊辊速之比:7/26。 Passivation process: that is, chemical treatment agent treatment on the surface of the steel plate, passivation agent concentration 8.0-10.0pt, the ratio of the speed of the front feeding roller/coating roller: 6/24, the ratio of the speed of the back feeding roller/coating roller Ratio: 7/26.
3)底漆涂布:钝化后的基板先经涂布室涂覆底漆,之后进入烘箱烘干,涂布室参数设置:底漆调漆室调漆粘度:40-50S;底漆上机粘度:30-50 S;辊速比(提料辊/涂布辊):6/27,底漆干膜厚:4-6um,底漆涂覆完成后进入烘箱进行烘干、固化; 3) Primer coating: the passivated substrate is first coated with primer in the coating room, and then enters the oven for drying. Machine viscosity: 30-50 S; Roller speed ratio (feeding roller/coating roller): 6/27, primer dry film thickness: 4-6um, after primer coating is completed, enter the oven for drying and curing;
烘箱温度(一区/二区/三区):185/270/265℃,PMT:216-224℃; Oven temperature (zone 1/zone 2/zone 3): 185/270/265°C, PMT: 216-224°C;
4)中涂涂布:涂覆底漆后的基板先经涂布室涂覆中涂漆,之后进入烘箱烘干,涂布室参数设置:中涂漆调漆室调漆粘度:70-90S;背漆上机粘度:60-80 S;辊速比(提料辊/涂布辊):13/50,中涂干膜厚:13-17um,中涂涂覆完成后进入烘箱进行烘干、固化,烘箱温度(一区/二区/三区):187/217/220℃,PMT:216-224℃; 4) Intermediate coating: the substrate coated with primer is first coated with intermediate paint in the coating room, and then enters the oven for drying. Coating room parameter setting: intermediate paint mixing room Paint viscosity: 70-90S ; Back paint machine viscosity: 60-80 S; Roller speed ratio (feeding roller/coating roller): 13/50, intermediate coating dry film thickness: 13-17um, enter the oven for drying after the intermediate coating is applied , curing, oven temperature (zone 1/zone 2/zone 3): 187/217/220°C, PMT: 216-224°C;
5)油墨印刷:中涂后基板先经印刷室进行油墨印刷,之后进行风干,印刷室参数设置:油墨上机粘度:原墨上机(100-120s),转印压力(转印辊与基板):70-120MPa,油墨厚度:2-3 um,油墨印刷后进行风干、固化,风干温度:30-50℃;该油墨印刷层是通过凹辊印刷的方式涂覆在基板上,即胶辊上刻有图案,然后油墨涂在刻有图案的胶辊上,再通过胶辊将图案转印到基板上,在胶辊上雕刻花纹深度0.04-0.06mm,具体根据不同产品要求选择不同深度,确保产品上墨量,实现印刷纹路清晰化; 5) Ink printing: After intermediate coating, the substrate is first printed with ink in the printing room, and then air-dried. The parameters of the printing room are set: ink viscosity on the machine: original ink on the machine (100-120s), transfer pressure (transfer roller and substrate ): 70-120MPa, ink thickness: 2-3 um, air-dried and cured after ink printing, air-drying temperature: 30-50°C; the ink printing layer is coated on the substrate by gravure printing, that is, rubber roller There is a pattern engraved on it, and then the ink is applied to the engraved rubber roller, and then the pattern is transferred to the substrate through the rubber roller. The depth of the pattern engraved on the rubber roller is 0.04-0.06mm, and different depths are selected according to different product requirements. Ensure the amount of ink on the product to achieve clear printing lines;
6)清漆(罩光层)涂布:印刷后的基板先经涂布室涂覆罩光清漆,之后进入烘箱烘干,涂布室参数设置:清漆调漆室调漆粘度:70-90S;清漆上机粘度:60-80 S;辊速比(提料辊/涂布辊):15/45,清漆干膜厚:8-12um,清漆涂覆完成后进入烘箱进行烘干、固化,烘箱温度(一区/二区/三区):200/268/270℃,PMT:224-232℃; 6) Coating of varnish (finish layer): The printed substrate is first coated with varnish in the coating room, and then enters the oven for drying. The parameters of the coating room are set: the viscosity of the paint in the varnish mixing room: 70-90S; Viscosity of varnish on the machine: 60-80 S; Roller speed ratio (feeding roller/coating roller): 15/45, Dry film thickness of varnish: 8-12um, after the varnish is coated, enter the oven for drying and curing. Temperature (zone 1/zone 2/zone 3): 200/268/270°C, PMT: 224-232°C;
7)背漆涂布:钝化后的基板先经涂布室涂覆背漆,之后进入烘箱烘干,涂布室参数设置:背漆调漆室调漆粘度:40-50S;背漆上机粘度:30-50 S;辊速比(提料辊/涂布辊):6/27,背漆干膜厚:4-6um,背漆涂覆完成后进入烘箱进行烘干、固化; 7) Back paint coating: the passivated substrate is first coated with back paint in the coating room, and then enters the oven for drying. Machine viscosity: 30-50 S; Roll speed ratio (feeding roller/coating roller): 6/27, dry film thickness of back paint: 4-6um, after the back paint is coated, enter the oven for drying and curing;
烘箱温度(一区/二区/三区):187/217/220℃,PMT:216-224℃; Oven temperature (zone 1/zone 2/zone 3): 187/217/220°C, PMT: 216-224°C;
8)覆保护膜收卷:保护膜厚度:30-50 um。 8) Rolling with protective film: protective film thickness: 30-50 um.
本实用新型的工艺流程是连续彩色印花钢板制作工艺,是用于制作家电彩板,相对于现有包装以及建筑等非精细化领域制作彩板工艺,进行了如下改进: The technological process of the utility model is a continuous color printing steel plate manufacturing process, which is used to make home appliance color plates. Compared with the existing packaging and construction and other non-refined production process of color plates, the following improvements have been made:
1)工艺改进:通过对生产线速控制,完成产品精细化实现,线速控制在30-40m/min,相比较之前建筑行业,通过此工艺优化明显解决产品的纹路不清晰的缺点; 1) Process improvement: Through the control of the production line speed, the realization of product refinement is completed, and the line speed is controlled at 30-40m/min. Compared with the previous construction industry, this process optimization obviously solves the shortcomings of unclear product lines;
2)生产环境优化:为实现产品家电化,需要提高产品的表面质量,也就是车间环境,体现在印刷室采用封闭式设计并且采用负压力设计,涂布室内部压力小于室外压力,并且人员进出需经行除尘,严格控制车间空气中颗粒物杂质含量,符合国家规定的10级标准; 2) Production environment optimization: In order to realize the home appliances of products, it is necessary to improve the surface quality of products, that is, the workshop environment, which is reflected in the closed design and negative pressure design of the printing room, the internal pressure of the coating room is lower than the outdoor pressure, and personnel enter and exit Dust removal is required, and the particulate impurity content in the air of the workshop is strictly controlled, which meets the national 10-level standard;
3)油墨配方优化:此工艺之前国内一直未能实现家电化,其主要原因是包装以及建材使用的油墨都是耐候性比较好,但是其分子量偏小,无法满足家电行业的板材的加工性能,本实用新型通过对油墨配方进行改进,加大油墨树脂的分子量(10000-25000),增强油墨的延展性,满足家电彩板技术要求; 3) Ink formula optimization: This process has not been able to realize home appliances before this process. The main reason is that the inks used in packaging and building materials have better weather resistance, but their molecular weight is too small to meet the processing performance of plates in the home appliance industry. The utility model improves the ink formula, increases the molecular weight of the ink resin (10000-25000), enhances the ductility of the ink, and meets the technical requirements of the home appliance color board;
4)设备改进:此工艺一直未能实现家电化,其原因由于印刷纹路的不清晰而导致,本实用新型通过对印花钢辊的雕刻工艺进行改进,通过雕刻深度进行改进优化,根据不同产品要求选择不同深度,确保产品上墨量,实现印刷纹路清晰化。 4) Equipment improvement: This process has not been able to achieve home appliances, the reason is that the printing lines are not clear, the utility model improves the engraving process of the printing steel roller, improves and optimizes the engraving depth, according to different product requirements Choose different depths to ensure the amount of ink on the product and achieve clear printing lines.
本实用新型的拉丝类印刷彩钢板的生产方法,主要步骤是首先基板进行化学处理;然后在其正面涂覆底漆、中涂、印刷油墨以及罩光清漆后通过烘烤对涂料进行固化;最后在成品涂覆层上面贴PE保护膜。 The main steps of the production method of the wire drawing printing color steel plate of the present invention are firstly to carry out chemical treatment on the substrate; then to coat the front side with primer, intermediate coating, printing ink and varnish, and then to cure the coating by baking; finally Paste PE protective film on the finished coating layer.
本实用新型的拉丝类印刷彩钢板不同于以往贴膜类拉丝产品,采用涂料以及油墨组合涂覆实现,基板表面光亮、有镜面效果。 The brushed printed color steel plate of the utility model is different from the past film-coated wire-drawn products. It is realized by combined coating with paint and ink, and the surface of the substrate is bright and has a mirror effect.
以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。 The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent change. Equivalent embodiment. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present utility model still belong to the protection scope of the technical solution of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105599388A (en) * | 2014-11-25 | 2016-05-25 | 合肥海尔特种钢板研制开发有限公司 | Wire drawing type printed color steel plate for household electrical appliances and production method thereof |
CN106313785A (en) * | 2015-07-02 | 2017-01-11 | 合肥海尔特种钢板研制开发有限公司 | Three-colored metal imitate steel brushed printed colored steel plate |
CN108394159A (en) * | 2018-04-11 | 2018-08-14 | 合肥河钢新材料科技有限公司 | A kind of composite membrane colored steel and preparation method thereof |
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2014
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105599388A (en) * | 2014-11-25 | 2016-05-25 | 合肥海尔特种钢板研制开发有限公司 | Wire drawing type printed color steel plate for household electrical appliances and production method thereof |
CN106313785A (en) * | 2015-07-02 | 2017-01-11 | 合肥海尔特种钢板研制开发有限公司 | Three-colored metal imitate steel brushed printed colored steel plate |
CN108394159A (en) * | 2018-04-11 | 2018-08-14 | 合肥河钢新材料科技有限公司 | A kind of composite membrane colored steel and preparation method thereof |
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Address after: 266000 Haier Industrial Park, No. 236, Qian Wan Gang Road, Qingdao economic and Technological Development Zone, Shandong Co-patentee after: HEFEI HEGANG NEW MATERIAL TECHNOLOGY Co.,Ltd. Patentee after: QINGDAO HBIS COMPOSITE NEW MATERIAL TECHNOLOGY CO.,LTD. Address before: 230601 200 prosperous road, Hefei economic and Technological Development Zone, Anhui Co-patentee before: QINGDAO HBIS COMPOSITE NEW MATERIAL TECHNOLOGY CO.,LTD. Patentee before: HEFEI HEGANG NEW MATERIAL TECHNOLOGY Co.,Ltd. Address after: 230601 200 prosperous road, Hefei economic and Technological Development Zone, Anhui Co-patentee after: QINGDAO HBIS COMPOSITE NEW MATERIAL TECHNOLOGY CO.,LTD. Patentee after: HEFEI HEGANG NEW MATERIAL TECHNOLOGY Co.,Ltd. Address before: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Qingdao, Shandong. Co-patentee before: QINGDAO HAIER SPECIAL STEEL PLATE RESEARCH AND DEVELOPMENT Co.,Ltd. Patentee before: HEFEI HAIER SPECIAL STEEL PLATE RESEARCH & DEVELOPMENT Co.,Ltd. |
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Granted publication date: 20150617 |