CN104192329B - The semi-automatic filling apparatus and packaging process of compatible many material polymorphic type containers - Google Patents
The semi-automatic filling apparatus and packaging process of compatible many material polymorphic type containers Download PDFInfo
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- CN104192329B CN104192329B CN201410395469.XA CN201410395469A CN104192329B CN 104192329 B CN104192329 B CN 104192329B CN 201410395469 A CN201410395469 A CN 201410395469A CN 104192329 B CN104192329 B CN 104192329B
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- filling
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- 239000000463 material Substances 0.000 title claims abstract description 36
- 238000012858 packaging process Methods 0.000 title claims description 10
- 239000000725 suspension Substances 0.000 claims abstract description 20
- 238000005303 weighing Methods 0.000 claims description 14
- 210000004907 gland Anatomy 0.000 claims description 12
- 230000010355 oscillation Effects 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 238000009924 canning Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 210000000664 rectum Anatomy 0.000 description 3
- 238000005429 filling process Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Abstract
The invention discloses a kind of semi-automatic filling apparatus of compatible many material polymorphic type containers.The device includes：Main frame, control system, filling components, filling components frame, change agency and suspension bracket；The change agency is fixed on filling components；The filling components are fixed on filling components frame；The filling components frame is fixed on suspension bracket.Using the canning method of this equipment, can compatible many material polymorphic type containers, accomplish a tractor serves several purposes, improve capacity utilization, and save fund, reduce usable floor area, it is quick, facilitate in terms of the semi-automatic rifle component that reloads there is very strong advantage.
Description
Technical field
The present invention relates to the filling apparatus field of the liquid form product of the industries such as chemical industry, food, medicine, more particularly to filling
The semi-automatic filling apparatus and packaging process of compatible many material polymorphic type containers in industry.
Background technology
Current conventional packaging process can only be filling to a kind of material and one, two kind of special container progress, for a variety of things
For the producer for expecting polymorphic type container, it is necessary to purchase the equipment of the various materials of correspondence and container to meet production and application.In market
There is the timesharing of height to various material requirements, some of equipment can not be used at full capacity, be that a kind of idleness of equipment is wasted.And set
Standby many, usable floor area is big, and occupied fund is high, maintenance complexity, the drawback such as change the outfit time length, labor intensity are big, danger coefficient is high.
Using the canning method of this equipment, can compatible many material polymorphic type containers, accomplish a tractor serves several purposes, improving equipment makes
With rate, and save fund, reduce usable floor area, it is quick, facilitate the semi-automatic rifle component that reloads in terms of, with very strong excellent
Gesture.If client selects multiple devices, the canning material of each equipment according to needs of production, can be adjusted, so that flexible adjustment
Production capacity, improves efficiency, lifts the market competitiveness.
The content of the invention
The invention provides a kind of semi-automatic filling apparatus and packaging process of compatible many material polymorphic type containers, accomplish one
Machine is used, and improves capacity utilization, saves artificial and cost.
To achieve the above object, the technical solution adopted by the present invention is：
The semi-automatic filling apparatus of compatible many material polymorphic type containers, including：It is main frame, control system, filling components, filling
Assembly frame, change agency and suspension bracket；The change agency is fixed on filling components；The filling components are fixed on filling components
On frame；The filling components frame is fixed on suspension bracket.
The filling apparatus also includes being provided with Rodless cylinder company on main frame both arms component 16, the main frame both arms component 16
The Rodless cylinder connecting plate 22 of fishplate bar 22 and cylinder sliding block bolt connection.
The filling apparatus also includes roller-way.
The roller-way is according to empty barrel roller-way, power weighing platform, gland roller-way, the order arrangement for rechecking weighing platform, weight bucket roller-way.
The main frame is arranged on power weighing platform motor side.
The change agency includes connection swing rod 20 and butterfly locking nut 18.
The filling components frame is fixed by bolts on suspension bracket.
The change agency is fixed by bolts on filling components.
Roller-way, filling components are connected with main frame by cable, order wire with control system.
The suspension bracket is truss frame mechanism, and main frame is in truss inframe.
The suspension bracket is fixed on the ground with expansion bolt, connectionless with roller-way.
The entrance point valve of materail tube is fixed with the suspension bracket, Spring balancer is arranged at suspension bracket top, Spring balancer
Rope stretches with the movement of the materail tube in filling components.
Gland device 7 is hung with by balancer on suspension bracket above the gland roller-way.
It is described reinspection weighing platform can when filling amount is exceeded automatic alarm.
The semi-automatic packaging process of compatible many material polymorphic type containers, comprises the following steps：Step one, according to filling material
With the syntagmatic of container, corresponding filling components I is chosen；Filling components II has been installed on step 2, dismounting main frame, consolidate
Determine onto filling components frame；Step 3, installs filling components I to main frame；Step 4, filling material.
Step 2 is realized by mode in detail below：The first step, swings main frame both arms component 16, makes Rodless cylinder connecting plate
22 are moved at corresponding filling components frame 21；Second, butterfly locking nut 18 is unscrewed, connection swing rod 20 is rotated, makes connection
Swing rod 20 completes filling components II dismountings from the side oscillation of Rodless cylinder connecting plate 22 to the side of filling components frame 21；3rd step, is screwed
Butterfly locking nut 18, makes it be fixed on the side of filling components frame 21, completes filling components II and filling components frame 21 fixation.
Step 3 is realized by mode in detail below：The first step, swings main frame both arms component 16, makes Rodless cylinder connecting plate
22 are moved at corresponding filling components I；Second step, unscrews butterfly locking nut 18, rotates connection swing rod 20, makes connection swing rod
20 from the side oscillation of filling components frame 21 to the side of Rodless cylinder connecting plate 22；3rd step, screws butterfly locking nut 18, fixes it
Onto Rodless cylinder connecting plate 22, complete that filling components I is installed.
Brief description of the drawings
Accompanying drawing described herein be for providing a further understanding of the present invention, constituting the part of the application, but
Inappropriate limitation of the present invention is not constituted, in the accompanying drawings：
Fig. 1 is semi-automatic filling apparatus side view；
Fig. 2 is semi-automatic filling apparatus top view；
Fig. 3 is main frame schematic diagram；
Fig. 4 is filling components schematic diagram；
Fig. 5 is to take filling components process（Prepare, change the outfit, separate）Schematic diagram；
Fig. 6 is placement filling components process（Prepare, change the outfit, separate）Schematic diagram；
Fig. 7 is the connection diagram of filling components frame and suspension bracket.
In figure, 1- empty barrel roller-ways, 2- power weighing platforms, 3- gland roller-ways, 4- rechecks weighing platform, 5- weight bucket roller-ways, 6- controls system
System, 7- gland devices, 8- filling components I, 9- filling components II, 10- suspension brackets, 11- main frames, 12- filling components III, filling group of 13-
Part IV, 14- containers, 15- spray gun components, 16- both arms components, 17- mainframes, 18- butterfly locking nuts, 19- spray gun connecting plates,
20- connection swing rods, 21- filling components framves, 22- Rodless cylinder connecting plates.
Embodiment
The invention provides a kind of semi-automatic filling apparatus and packaging process of compatible many material polymorphic type containers, to make this
The purpose of invention, technical scheme and effect are clearer, clear and definite, and the present invention is described in more detail below.It should be appreciated that this
The specific embodiment of place description is not intended to limit the present invention only to explain the present invention.
According to the syntagmatic of filling material and container, choose corresponding filling components and see such as Fig. 1.Swing main frame both arms group
Part 16, makes Rodless cylinder connecting plate 22（With cylinder sliding block bolt connection）It is moved at corresponding filling components I.Unscrew butterfly lock
Tight nut 18, rotates connection swing rod 20, it is connected swing rod 20 from the side oscillation of filling components frame 21 to Rodless cylinder connecting plate 22
Side, screws butterfly locking nut 18, it is fixed on Rodless cylinder connecting plate 22.Complete that filling components are installed.
Dismantle filling components such as Fig. 5.Main frame both arms component 16 is swung, Rodless cylinder connecting plate 22 is moved to corresponding filling
At arrangement frame 21.Butterfly locking nut 18 is unscrewed, connection swing rod 20 is rotated, it is connected swing rod 20 from Rodless cylinder connecting plate
22 side oscillations screw butterfly locking nut 18 to the side of filling components frame 21, it is fixed on the side of filling components frame 21.Completion is torn open
Unload filling components.
By that analogy, it becomes possible to complete the installation and removal of filling components.So as to realize that a main frame correspondence is multiple filling
Component, and realize compatible many material polymorphic type containers.
The semi-automatic packaging process specific embodiment of compatible many material polymorphic type containers is as follows.
Filling corresponding table：
Note：A---A materials, B---B materials, C---C materials.
Filling 1000L IBC buckets, filling time length, bung are big, select corresponding big orifice 80mm filling components I.Fill
200L barrels of dress, because bung size and filling speed are unsuitable too fast, selects corresponding latus rectum 50mm filling components III.Filling 200L
Bucket and 60L barrel, take into account two kinds of bung sizes and 60L barrel filling speeds should not be too fast, filling group of the corresponding latus rectum 40mm of selection
Part II.It is filling 25L barrels, because bung size and filling speed are unsuitable too fast, select corresponding latus rectum 25mm filling components IV.
Situation one, when filling A materials, according to filling corresponding table at IBC barrels, selection determines to select filling components I.
Main frame both arms component 16 is swung, makes Rodless cylinder connecting plate 22（With cylinder sliding block bolt connection）It is moved to corresponding
At filling components I.Butterfly locking nut 18 is unscrewed, connection swing rod 20 is rotated, it is connected swing rod 20 from the side of filling components frame 21
The side of Rodless cylinder connecting plate 22 is swung to, butterfly locking nut 18 is screwed, it is fixed on Rodless cylinder connecting plate 22.Check
Whether each connecting portion effectively locks, and completes to install filling components.
Open system, makes system in running order.
IBC empty barrels are placed on empty barrel roller-way 1 by artificial or fork truck, under the dragging of electric machines for roller, are moved to power scale
At platform 2.It is artificial that empty barrel bung aligns with the spray gun mouthful in filling components I.It is artificial to click on " auto-filling " button, pass through control
Focusing on for system is filling to empty barrel progress.It is filling to be automatically stopped when being filled to up to setting filling amount.It is artificial to click on " hand
Move out of bucket " button, control system, which is exported, gives the motor signal of power weighing platform 2.Under the dragging of motor, it is moved at gland roller-way 3,
It is automatically stopped during in-position.Man-hour manually hand-held gland device 7, screws IBC barrels of bungs.Setting dwell time is reached, roller-way is run,
IBC barrels reach reinspection weighing platform 4.Roller-way is out of service, carries out the reinspection of filling amount.When filling qualified, alarm free reaches setting
Reinspection time, roller-way operation.IBC barrels enter at weight bucket roller-way 5.When filling unqualified, system alarm points out personnel filling not
It is qualified, manual intervention is carried out, until qualified.Roller-way is run.Into at weight bucket roller-way 5.Weight bucket roller-way has detected bucket, and roller-way stops
Only run, fork truck takes bucket to store or entrucking.Complete filling process.
Situation two, same filling A materials, but when filling 200L barrels, according to filling corresponding table, select filling components III.
Filling components I are dismantled first：Main frame both arms component 16 is swung, Rodless cylinder connecting plate 22 is moved to corresponding filling
At arrangement frame 21.Butterfly locking nut 18 is unscrewed, connection swing rod 20 is rotated, it is connected swing rod 20 from Rodless cylinder connecting plate
22 side oscillations screw butterfly locking nut 18 to the side of filling components frame 21, it is fixed on the side of filling components frame 21.Completion is torn open
Unload filling components I.
Filling components III are installed：Main frame both arms component 16 is swung, makes Rodless cylinder connecting plate 22（Connect with cylinder sliding block bolt
Connect）It is moved at corresponding filling components III.Butterfly locking nut 18 is unscrewed, connection swing rod 20 is rotated, it is connected swing rod 20
From the side oscillation of filling components frame 21 to the side of Rodless cylinder connecting plate 22, butterfly locking nut 18 is screwed, it is fixed to without bar gas
On cylinder connecting plate 22.Check whether each connecting portion effectively locks, complete that filling components III are installed.
Open system, makes system in running order.
4 200L empty barrels are placed on empty barrel roller-way 1 by artificial or fork truck, under the dragging of electric machines for roller, are moved to dynamic
At power weighing platform 2.It is artificial that empty barrel bung aligns with the spray gun mouthful in filling components III.It is artificial to click on " auto-filling " button, lead to
Cross focusing on for control system filling to empty barrel progress.It is filling to be automatically stopped when being filled to up to setting filling amount.Artificial point
" going out bucket manually " button is hit, control system, which is exported, gives the motor signal of power weighing platform 2.Under the dragging of motor, gland roller is moved to
At road 3, it is automatically stopped during in-position.Man-hour manually hand-held gland device 7, screws bung.Setting dwell time is reached, roller-way is run,
Reach and recheck weighing platform 4.Roller-way is out of service, carries out the reinspection of filling amount.When filling qualified, alarm free reaches setting and rechecked
Time, roller-way operation.Bucket enters at weight bucket roller-way 5.When filling unqualified, system alarm is pointed out personnel filling unqualified, entered
Row manual intervention, until qualified.Roller-way is run.Into at weight bucket roller-way 5.Weight bucket roller-way has detected bucket, and roller-way is out of service,
Fork truck takes bucket to store or entrucking.Complete filling process.
Situation three, when filling B materials, at 200L barrels, according to filling corresponding table, selects filling components II.Remaining enters according to 2
OK.
Situation four, when filling B materials, at 60L barrels, according to filling corresponding table, selects filling components II.Remaining enters according to 2
OK.
Situation five, when filling C materials, at 25L barrels, according to filling corresponding table, selects filling components IV.Remaining enters according to 2
OK.
Claims (7)
1. a kind of semi-automatic filling apparatus of compatible many material polymorphic type containers, including：Main frame, control system, filling components,
Filling components frame, change agency and suspension bracket；The filling components are fixed on filling components frame；The filling components frame is fixed
On suspension bracket；The change agency includes connection swing rod（20）With butterfly locking nut（18）；The change agency is solid with bolt
It is scheduled on filling components；The filling apparatus also includes main frame both arms component（16）, the main frame both arms component（16）It is upper to set
There is Rodless cylinder connecting plate（22）, the Rodless cylinder connecting plate（22）With cylinder sliding block bolt connection.
2. a kind of semi-automatic filling apparatus of compatible many material polymorphic type containers according to claim 1, it is characterised in that
The filling apparatus also includes roller-way；The roller-way is according to empty barrel roller-way, power weighing platform, gland roller-way, reinspection weighing platform, weight bucket
The order arrangement of roller-way；The main frame is arranged on power weighing platform motor side.
3. a kind of semi-automatic filling apparatus of compatible many material polymorphic type containers according to claim 2, it is characterised in that
The filling components frame is fixed by bolts on suspension bracket；The suspension bracket is truss frame mechanism, and main frame is in truss inframe；It is described
Suspension bracket is fixed on the ground with expansion bolt, connectionless with roller-way；It is outstanding by balancer on suspension bracket above the gland roller-way
Hang with gland device（7）.
4. a kind of semi-automatic filling apparatus of compatible many material polymorphic type containers according to claim 1, it is characterised in that
Roller-way, filling components are connected with main frame by cable, order wire with control system.
5. a kind of semi-automatic filling apparatus of compatible many material polymorphic type containers according to claim 1, it is characterised in that
Be fixed with the entrance point valve of materail tube on the suspension bracket, Spring balancer arranged at suspension bracket top, the rope of Spring balancer with
The movement of materail tube in filling components and stretch.
6. a kind of semi-automatic packaging process of compatible many material polymorphic type containers, comprises the following steps：Step one, according to filling
The syntagmatic of material and container, chooses corresponding filling components I；Step 2, swings main frame both arms component（16）, make no bar
Cylinder connecting plate（22）It is moved to corresponding filling components frame（21）Place, unscrews butterfly locking nut（18）, rotate connection swing rod
（20）, make connection swing rod（20）From Rodless cylinder connecting plate（22）Side oscillation is to filling components frame（21）Side, completes filling components
II is dismantled, and screws butterfly locking nut（18）, it is fixed to filling components frame（21）On side, complete filling components II with
Filling components frame（21）Fixation；Step 3, installs filling components I to main frame；Step 4, filling material.
7. a kind of semi-automatic packaging process of compatible many material polymorphic type containers according to claim 6, its feature exists
In step 3 is realized by mode in detail below：The first step, swings main frame both arms component（16）, make Rodless cylinder connecting plate
（22）It is moved at corresponding filling components I；Second step, unscrews butterfly locking nut（18）, rotate connection swing rod（20）,
Make connection swing rod（20）From filling components frame（21）Side oscillation is to Rodless cylinder connecting plate（22）Side；3rd step, screws butterfly
Locking nut（18）, it is fixed to Rodless cylinder connecting plate（22）On, complete that filling components I is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410395469.XA CN104192329B (en) | 2014-08-13 | 2014-08-13 | The semi-automatic filling apparatus and packaging process of compatible many material polymorphic type containers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410395469.XA CN104192329B (en) | 2014-08-13 | 2014-08-13 | The semi-automatic filling apparatus and packaging process of compatible many material polymorphic type containers |
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| CN104192329A CN104192329A (en) | 2014-12-10 |
| CN104192329B true CN104192329B (en) | 2017-10-27 |
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| CN105800540B (en) * | 2014-12-31 | 2017-11-17 | 长春北方化工灌装设备股份有限公司 | One kind supplies more branch lines and adaptively supplies bucket method |
| CN108674753B (en) * | 2018-05-30 | 2020-03-17 | 健民集团叶开泰国药（随州）有限公司 | Automatic filling equipment for multiple bottles |
| CN111847363A (en) * | 2019-04-25 | 2020-10-30 | 昆山金城试剂有限公司 | Automatic filling equipment shared by multiple reagents |
| CN110920949A (en) * | 2019-12-04 | 2020-03-27 | 长春融成智能设备制造股份有限公司 | Three-dimensional combined overcurrent system switching device and switching method |
| CN113895708B (en) * | 2021-10-07 | 2023-01-31 | 展一智能科技(东台)有限公司 | Material taking gun mechanism and material gun switching and driving system |
| CN113998654B (en) * | 2021-10-07 | 2023-07-14 | 展一智能科技(东台)有限公司 | Gun driving mechanism and gun switching and driving system |
| CN114590431A (en) * | 2022-04-19 | 2022-06-07 | 楚天科技股份有限公司 | Desktop type filling machine of pluging |
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| JPH11189206A (en) * | 1997-12-26 | 1999-07-13 | Kao Corp | Filling and packaging unit |
| US6708739B2 (en) * | 2002-05-13 | 2004-03-23 | Carl J. Fabry | Labor saving, high speed, high volume, liquid filling machine, for palletized containers |
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| EP1710158A1 (en) * | 2005-04-07 | 2006-10-11 | S.F. Vision GmbH | Method and device for handling containers |
| CN201545201U (en) * | 2009-11-04 | 2010-08-11 | 京伦精机(上海)有限公司 | Syringe-type swinging filling device |
| CN103523728A (en) * | 2013-09-13 | 2014-01-22 | 长春北方仪器设备有限公司 | Full-automatic filling system for multi-variety material buckets and filling method of system |
| CN204210757U (en) * | 2014-08-13 | 2015-03-18 | 长春北方化工灌装设备有限公司 | A kind of S. A. filling apparatus of compatibility many materials polymorphic type container |
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2014
- 2014-08-13 CN CN201410395469.XA patent/CN104192329B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11189206A (en) * | 1997-12-26 | 1999-07-13 | Kao Corp | Filling and packaging unit |
| US6708739B2 (en) * | 2002-05-13 | 2004-03-23 | Carl J. Fabry | Labor saving, high speed, high volume, liquid filling machine, for palletized containers |
| CN2727052Y (en) * | 2004-08-12 | 2005-09-21 | 王大明 | Clamp bag type foodstuff packaging machine |
| EP1710158A1 (en) * | 2005-04-07 | 2006-10-11 | S.F. Vision GmbH | Method and device for handling containers |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104192329A (en) | 2014-12-10 |
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| CB02 | Change of applicant information |
Address after: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin Applicant after: CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT Co.,Ltd. Address before: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin Applicant before: CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT Co.,Ltd. |
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| COR | Change of bibliographic data | ||
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| TA01 | Transfer of patent application right |
Effective date of registration: 20170515 Address after: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin Applicant after: CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT Co.,Ltd. Applicant after: CHANGCHUN LANZHOU TECHNOLOGY Co.,Ltd. Applicant after: CHANGCHUN ZHIHE INTELLIGENT PACKAGING EQUIPMENT Co.,Ltd. Address before: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin Applicant before: CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT Co.,Ltd. |
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| GR01 | Patent grant | ||
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| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Han Zichao Inventor after: Pan Lezhi Inventor after: Jiang Shicai Inventor after: Sun Dechun Inventor after: Yang Pengling Inventor after: Wang Qingxu Inventor before: Han Zichao Inventor before: Pan Lezhi Inventor before: Jiang Shicai Inventor before: Sun Dechun Inventor before: Yang Pengling Inventor before: Zhan Haijiao Inventor before: Wang Qingxu |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin Co-patentee after: CHANGCHUN LANZHOU TECHNOLOGY Co.,Ltd. Patentee after: Changchun Rongcheng Intelligent Equipment Manufacturing Co.,Ltd. Co-patentee after: CHANGCHUN ZHIHE INTELLIGENT PACKAGING EQUIPMENT Co.,Ltd. Address before: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin Co-patentee before: CHANGCHUN LANZHOU TECHNOLOGY Co.,Ltd. Patentee before: CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT Co.,Ltd. Co-patentee before: CHANGCHUN ZHIHE INTELLIGENT PACKAGING EQUIPMENT Co.,Ltd. |
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Effective date of registration: 20221129 Address after: 130102 No. 3088, Zhongsheng Road, Beihu science and Technology Development Zone, Changchun City, Jilin Province Patentee after: Changchun Rongcheng Intelligent Equipment Manufacturing Co.,Ltd. Patentee after: CHANGCHUN LANZHOU TECHNOLOGY Co.,Ltd. Address before: 130012 No. three software three road, Changchun high tech Industrial Development Zone, Jilin Patentee before: Changchun Rongcheng Intelligent Equipment Manufacturing Co.,Ltd. Patentee before: CHANGCHUN LANZHOU TECHNOLOGY Co.,Ltd. Patentee before: CHANGCHUN ZHIHE INTELLIGENT PACKAGING EQUIPMENT Co.,Ltd. |