CN105800540B - One kind supplies more branch lines and adaptively supplies bucket method - Google Patents

One kind supplies more branch lines and adaptively supplies bucket method Download PDF

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Publication number
CN105800540B
CN105800540B CN201410845717.6A CN201410845717A CN105800540B CN 105800540 B CN105800540 B CN 105800540B CN 201410845717 A CN201410845717 A CN 201410845717A CN 105800540 B CN105800540 B CN 105800540B
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China
Prior art keywords
bucket
branch line
branch
supplies
line
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CN201410845717.6A
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CN105800540A (en
Inventor
曹井龙
张宇航
李志慧
杨鹏凌
王庆旭
高阳
潘乐智
孙健
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Changchun Rongcheng Intelligent Equipment Manufacturing Co., Ltd.
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Changchun North Chemical Filling Equipment Co Ltd
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Abstract

More branch lines are supplied the invention discloses one kind and adaptively supply bucket method, automatically adjust the function that each branch line supplies barrelage amount for more branch lines to be supplied with bucket, and is had simultaneously, it is characterised in that each branch line demand empty barrel quantity is detected by detection means detection;Each branch line demand empty barrel quantity sum is served as theme need to be for barrelage amount;If main line supply material barrel quantity is more than branch line demand material barrel quantity, stop supplying bucket, it is on the contrary then continue to supply bucket;If detecting that branch line there is a situation where to store material barrel quantity to be less than presets minimum limit value, this branch line is first supplied, if the situation is not present in all branch lines, the distance in bucket source is supplied by as far as closely supplying bucket successively according to each branch linear distance;Material barrel quantity on every branch line and main line is monitored in running, main line is adjusted in real time and supplies barrelage amount and each branch line material barrel method of salary distribution, realizes closure control.The present invention has the advantages that more branch lines while for bucket, operating efficiency height, safety and environmental protection.

Description

One kind supplies more branch lines and adaptively supplies bucket method
Technical field
The application be claimed it is a kind of supply more branch lines and adaptively supply bucket method, be mainly used in technical field of electricity, oneself Dynamicization specialty, the system for distributing to multiple demands applied to single supply intelligent adaptive.
Background technology
With the raising of productivity, industrial production machinery increasingly develops towards intensive, maximization direction, with chemical products Exemplified by filling industry, the filling industry of production requirement chemical industry of modernization improves production efficiency, restrictionization while ensureing safe One critically important factor of the filling efficiency of the filling industry of work is exactly container filling supply hysteresis in pouring process, therefore, design One kind can realize that the automatical and efficient rate feeding mechanism of container filling just turns into a urgent problems.The present invention is accomplished that can only It is adaptively more with a confession, and be to meet each branch line work requirements first for bucket mode, polishing maximum storage in the case of meet demand Quantity, polishing from back to front during polishing amount of storage.Need to judge the conservation of number of demand and supply in implementation process, and supplied Confession in journey takes the real-time monitoring of article, avoids the self-adaptive processing when there is in particular cases branch line not demand.It is domestic temporary When be not applied to same domain, and so supplied with one more without ripe scheme and cases.
The content of the invention
More branch lines, which are supplied, the invention discloses one kind adaptively supplies bucket method, solve single manually can only supply bucket in the past, It is added to and avoids adaptive branch line demand originally.Cost can be greatlyd save, increases automated software combination of hardware control system, Chemical industry is even more technological precedence at home.
To achieve the above object, the technical solution adopted by the present invention is:
A. each branch line demand empty barrel quantity is detected by the detection means detection set on branch line;
B. serve as theme need to be for barrelage amount for each branch line demand empty barrel quantity sum;If main line supply material barrel quantity is more than branch line Demand material barrel quantity, then stop supplying bucket, it is on the contrary then continue to supply bucket;
C. main line starts to supply bucket;If detecting, branch line has that storing material barrel quantity is less than default minimum limit value, This branch line is then first supplied, if all branch lines are not present storage material barrel quantity and are less than the situation for presetting minimum limit value, is pressed According to each branch linear distance for bucket source distance by as far as closely supplying bucket successively;
D. material barrel quantity on every branch line and main line is monitored in running, real-time adjustment main line is for barrelage amount and respectively The branch line material barrel method of salary distribution, realize closure control.
Material barrel enters next production procedure by individual branch line and material barrel is assigned to each branch line and passes through detection means, triggers Computing device recalculates current branch line material barrel stored number.
In every branch line bucket region, enter from main line and 1 group of optoelectronic switch is installed at branch line Local handover mouth, from branch line 1 group of optoelectronic switch is installed, 2 groups of optoelectronic switches determine the quantity information for passing in and out this region bucket at into the 1st process interface.
Main line detects material barrel quantity to the mode of penetrating using optoelectronic switch height, and supplies bucket approach.
Main control line divides bucket interval time.
After main line detects one empty barrel of supply, execution interval delay, then when remaining a need for, for second Bucket, ensure two barrels of intervals.
On main line the minimum interval of each two empty barrel must be greater than Fen Tong mechanisms perform a cycle time produced by Distance.
In a steps, the quantity of required bucket on branch line is determined, the quantity of every branch line demand bucket is subtracted by maximum storage barrelage Bucket region interior bucket quantity is gone to draw the quantity of required bucket.
After said structure, the present invention has the beneficial effect that:
1st, more branch line supplies, and can be according to the big branch line of individual branch line situation priority of supply demand, supply container speed It hurry up, improve production efficiency;
2nd, during supply container be set between individual container interval time, reduce the frictional impact between each container, protection is held Easily it is not damaged by, safety and environmental protection.
Embodiment
The invention provides one kind to supply more branch lines adaptively to supply bucket method, for make the purpose of the present invention, technical scheme and Effect is clearer, clear and definite, and the present invention is described in more detail below.It should be appreciated that specific embodiment described herein Only to explain the present invention, it is not intended to limit the present invention.
The invention provides supplying more branch lines adaptively to supply bucket method, this method is mainly by transmission mechanism by needed for branch line Container or utensil are sent to branch line separating opening by main line, then the container on main line is sent on branch line by separating tool.Scheme The foundation and calculation of reference are conservation of number, and accurately record quantity and coordinate.The each process of every branch line first is opened Before beginning, the quantity of enough work barrels is left, calculating every branch line as preceding summary meets needed for minimum job requirement Quantity, and the quantity that branch line storage is maximum.
Main line detects filling barrelage amount, and bucket transport and the method for salary distribution to the mode of penetrating using optoelectronic switch height.
Further, main line needs the quantity of photoelectric sensor detection main line supply branch line empty barrel for bucket, and the moment ensures Conservation of number, when supply amount is more than or equal to quantity required, stopping supplies bucket.
Further, divide main line bucket interval time to be configured, after main line detects one empty barrel of supply, perform this Delay, when then remaining a need for again, for second bucket, ensure two barrels of intervals.
Further, the supply barrelage amount that main line records when branch line has jerk subtracts section quantity, reaches supply and needs Seek a barrel conservation of number.Branch line is run again in the case of if main line does not stop needing to add section empty barrel quantity.Here section Quantity refers on main line operation but and is introduced into the number of containers of branch line.
More specifically, using maximum storage on 1 main line, 3 branch lines, every branch line as 3 material barrels, every branch line Exemplified by the default minimum limit value of the preferential supply of upper material barrel is 2, this method is specifically described.
In every branch line bucket region, enter from main line and 1 group of optoelectronic switch is installed at branch line Local handover mouth, from branch line 1 group of optoelectronic switch is installed, 2 groups of optoelectronic switches determine the quantity information for passing in and out this region bucket at into the 1st process interface.
It is to realize the conservation of barrelage amount to perform this scheme most important thing, can be only achieved efficiency highest, does not have the confession of barrelage amount Seek energy imbalance.Conservation of number, first have to determine the quantity of required bucket on branch line, the quantity of every branch line demand bucket The quantity that bucket region interior bucket quantity draws required bucket is subtracted by maximum storage barrelage.Needed before calculating demand barrelage amount Branch line gives main line handshake, notifies main line just in demand bucket, and for branch line, need to be after operation by bucket region Bucket all empty(Enter in process)Desired signal occurs again afterwards.Make this regional demand barrelage amount of calculating accurate. Three line demand barrelages, quantity in bucket region is subtracted by maximum storage barrelage, i.e., when branch line arranges bucket region interior bucket After sky gives main line desired signal, single branch line quantity required is:3-0=3;Quantity is when two lines have demand(3-0)+(3-0)= 6;Quantity is when three lines have demand(3-0)+(3-0)+(3-0)=9.
Fen Tong mechanisms are needed before branch line is entered to assign on branch line bucket on main line, empty barrel will pass through branch line memory block Domain enters photoelectricity, and branch line bucket region quantity adds one.And every two on the execution cycle constraint main line of Fen Tong mechanisms The minimum interval of individual empty barrel must be greater than Fen Tong mechanisms and perform distance caused by the time of a cycle.
The Fen Tong mechanisms of branch line 1 before bucket is divided, it is necessary to judge the quantity of empty barrel in the bucket region of branch line 1, if less than Minimum working quantity 2, when empty barrel, which reaches, divides bucket region, Fen Tong mechanisms, which are then performed to branch line 1, divides bucket;If quantity in region Then calculate whether branch line 2 and branch line 3 have demand more than or equal to 2, quantity required is how many, if quantity required is 0, then this When main line transmission mechanism stop transmission;If quantity required is more than 0, when empty barrel reaches branch line 1 and divides barrel region, branch line 1 Fen Tong mechanisms do not perform point bucket but put bucket and go over, thus when branch line 2 and branch line 3 in demand bucket, it is said before minimum when meet It is polishing from the front to the back during empty barrel quantity after work requirements quantity, in polishing storage region.
In the process of running, it is necessary to enter to conveying the empty barrel quantity between branch line 1 and branch line 2, and branch line 2 and branch line 3 Row monitoring, it is to realize accurate metering by installing photoelectric sensor additional to monitor this quantity, and recording the two quantity section quantity is For when branch line 3 or branch line 2,3, or branch line 1,2,3 simultaneously jerk when, it is necessary in main line for being subtracted in barrelage amount, Add, ensure for barrelage amount and demand bucket conservation of number after resuming operation.

Claims (8)

1. one kind supplies more branch lines and adaptively supplies bucket method, it is characterised in that:
A. each branch line demand empty barrel quantity is detected by the detection means set on branch line;
B. serve as theme need to be for barrelage amount for each branch line demand empty barrel quantity sum;If main line supply material barrel quantity is more than branch line demand Material barrel quantity, then stop supplying bucket, it is on the contrary then continue to supply bucket;
C. main line starts to supply bucket;If detecting, branch line has that storing material barrel quantity is less than default minimum limit value, first This branch line is supplied, if all branch lines are not present storage material barrel quantity and are less than the situation for presetting minimum limit value, according to each Branch linear distance for bucket source distance by as far as closely supplying bucket successively;
D. material barrel quantity on every branch line and main line is monitored in running, main line is adjusted in real time and supplies barrelage amount and each branch line The material barrel method of salary distribution, realize closure control.
2. one kind according to claim 1 supplies more branch lines and adaptively supplies bucket method, it is characterised in that material barrel is by each Branch line enters next production procedure and material barrel is assigned to each branch line and passes through detection means, and triggering computing device, which recalculates, works as Preceding branch line material barrel stored number.
3. one kind according to claim 1 supplies more branch lines and adaptively supplies bucket method, it is characterised in that every branch line is deposited In storage tank region, enter from main line and 1 group of optoelectronic switch is installed at branch line Local handover mouth, enter the 1st process interface from branch line 1 group of optoelectronic switch of place's installation, 2 groups of optoelectronic switches determine the quantity information for passing in and out this region bucket.
4. one kind according to claim 1 supplies more branch lines and adaptively supplies bucket method, it is characterised in that main line uses light Electric switch height detects material barrel quantity to the mode of penetrating, and supplies bucket approach.
5. one kind according to claim 1 supplies more branch lines and adaptively supplies bucket method, it is characterised in that main control line point Bucket interval time.
6. one kind according to claim 1 supplies more branch lines and adaptively supplies bucket method, it is characterised in that main line detects After supplying an empty barrel, execution interval delay, then when remaining a need for, for second bucket, ensure two barrels of intervals.
7. one kind according to claim 1 supplies more branch lines and adaptively supplies bucket method, it is characterised in that every two on main line The minimum interval of individual empty barrel must be greater than Fen Tong mechanisms and perform distance caused by the time of a cycle.
8. one kind according to claim 1 supplies more branch lines and adaptively supplies bucket method, it is characterised in that in a steps, really The method for determining required barrelage amount on branch line is:The quantity of every branch line demand bucket subtracts bucket region by maximum storage barrelage Interior bucket quantity draws the quantity of required bucket.
CN201410845717.6A 2014-12-31 2014-12-31 One kind supplies more branch lines and adaptively supplies bucket method Active CN105800540B (en)

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CN105800540B true CN105800540B (en) 2017-11-17

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112301477B (en) * 2020-11-03 2022-08-23 江苏大生集团有限公司 Sliver barrel arrangement and operation method for automatic conveying of sliver barrels of roving frame

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB621113A (en) * 1945-06-08 1949-04-05 Turners Asbestos Cement Co Improvements in plants for the treatment of asbestos-cement or like sheets in the plastic state
US3680677A (en) * 1969-09-19 1972-08-01 Pilkington Brothers Ltd Conveying of glass sheets
CN203005777U (en) * 2012-12-31 2013-06-19 山东永安胶业有限公司 High-accuracy quantitative subpackaging device
CN103910191A (en) * 2013-01-04 2014-07-09 普天物流技术有限公司 Modularized parallel sorting system
CN104192329A (en) * 2014-08-13 2014-12-10 长春北方化工灌装设备有限公司 Semi-automatic filling device and method compatible with multiple materials and multiple types of containers

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB621113A (en) * 1945-06-08 1949-04-05 Turners Asbestos Cement Co Improvements in plants for the treatment of asbestos-cement or like sheets in the plastic state
US3680677A (en) * 1969-09-19 1972-08-01 Pilkington Brothers Ltd Conveying of glass sheets
CN203005777U (en) * 2012-12-31 2013-06-19 山东永安胶业有限公司 High-accuracy quantitative subpackaging device
CN103910191A (en) * 2013-01-04 2014-07-09 普天物流技术有限公司 Modularized parallel sorting system
CN104192329A (en) * 2014-08-13 2014-12-10 长春北方化工灌装设备有限公司 Semi-automatic filling device and method compatible with multiple materials and multiple types of containers

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Address after: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Applicant after: Changchun North Chemical Filling Equipment Co., Ltd.

Address before: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Applicant before: CHANGCHUN NORTHERN CHEMICAL FILLING EQUIPMENT CO., LTD.

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Inventor after: Cao Jinglong

Inventor after: Zhang Yuhang

Inventor after: Li Zhihui

Inventor after: Yang Pengling

Inventor after: Wang Qingxu

Inventor after: Gao Yang

Inventor after: Pan Lezhi

Inventor after: Sun Jian

Inventor before: Zhang Yuhang

Inventor before: Li Zhihui

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Inventor before: Gao Yang

Inventor before: Pan Lezhi

Inventor before: Sun Jian

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Address after: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Patentee after: Changchun Rongcheng Intelligent Equipment Manufacturing Co., Ltd.

Address before: 130012 No. three, No. 177, software development zone, Changchun hi tech Industrial Development Zone, Jilin

Patentee before: Changchun North Chemical Filling Equipment Co., Ltd.

CP01 Change in the name or title of a patent holder