CN104191038A - Complete machine of circular sawing machine and application method thereof - Google Patents
Complete machine of circular sawing machine and application method thereof Download PDFInfo
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- CN104191038A CN104191038A CN201410325436.8A CN201410325436A CN104191038A CN 104191038 A CN104191038 A CN 104191038A CN 201410325436 A CN201410325436 A CN 201410325436A CN 104191038 A CN104191038 A CN 104191038A
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Abstract
The invention discloses a complete machine of a circular sawing machine and an application method thereof. The complete machine is provided with a workpiece clamping mechanism of a U-shaped groove pressure plate, a workpiece lifting mechanism, a sizing mechanism, a circular sawing machine lifting mechanism, a chip removing mechanism and a cutter cooling mechanism, and a PLC electric control system is respectively connected with all the mechanisms, so that the automation degree is high, the labor intensity is low, and the automatic sizing is achieved. The application method comprises the following steps: the thickness and the length of a workpiece are set through an operation panel of an electric control box; the sizing length of the workpiece is set; a sizing servo motor drives a sizing lead screw to position; the operation panel of the electric control box controls the workpiece lifting mechanism to move the workpiece to a cutter sawing area; a lower pressure cylinder and the U-shaped groove pressure plate clamp the workpiece through the clamping of the operation panel of the electric control box; when the operation panel of the electric control box is pressed to start, a main motor is operated, a cutter is rotationally lifted for feeding, the chip removing mechanism is started by the cutter, and the cutter cooling mechanism is also started; and after the sawing is finished, the main motor is stopped, the cutter is descended and retreated to the initial point, and the chip removing mechanism and the cutter cooling mechanism are automatically shut down, so that the operation is convenient.
Description
Technical field
The present invention relates to sawing field, particularly a kind of circular sawing machine complete machine and using method.
Background technology
In prior art, circular sawing machine cutterhead is more than working face, and in the time of workpiece loading and unloading, cutterhead and workpiece collision, used dangerous.The hold down gag of sawing machine forms briquetting by workbench with the briquetting moving up and down and moves down compression section bar, under the clamping force effect of briquetting and workbench, has limited the motion on section bar above-below direction, and when sawing, cooling fluid and smear metal fly shallow.Conventional art exists circular sawing machine cutterhead more than working face, and in the time of workpiece loading and unloading, cutterhead and workpiece collision, used dangerous; When sawing, briquetting workpiece pressing cooling fluid and smear metal fly shallow; The problem that electric-control system does not have PLC to control.
Summary of the invention
The present invention solves the existing circular sawing machine cutterhead of prior art more than working face, and in the time of workpiece loading and unloading, cutterhead and workpiece collision, used dangerous; When sawing, briquetting workpiece pressing cooling fluid and smear metal fly shallow; Electric-control system, the problem that does not have PLC to control.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals:
A kind of circular sawing machine complete machine, comprise workbench, PLC electric-control system, circular sawing machine lifting mechanism, workpiece clamping mechanism, circular sawing machine lifting mechanism comprises vertical lifting mechanism and horizontal feed mechanism, vertical lifting mechanism is fixedly connected with horizontal feed mechanism, circular sawing machine lifting mechanism is arranged on workbench below, workpiece clamping mechanism comprises pushing cylinder and U-lag pressing plate, pushing cylinder below is equipped with U-lag pressing plate, the U-shaped channel opening of U-lag pressing plate is aimed at cutterhead, workpiece clamping mechanism is arranged on workbench top, PLC electric-control system respectively with circular sawing machine lifting mechanism, workpiece clamping mechanism connects.
Further, circular sawing machine complete machine arranges sizing mechanism of reinforcing, comprise scale pin, fixing material blocking block, scale screw mandrel, scale servomotor, between scale screw mandrel and scale pin, be threaded, scale driven by servomotor scale screw mandrel, scale pin is parallel with cutterhead saw cutting area, and fixing material blocking block is vertical with scale pin, and sizing mechanism of reinforcing is arranged at the cutterhead saw cutting area end exit side of workbench.
Further, vertical lifting mechanism comprises the elevating screw of lifting motor, vertical direction setting, the lifting sliding rail that vertical direction arranges, the lifting platform that horizontal direction arranges, lifting motor drives elevating screw, lifting platform and elevating screw are threaded, lifting platform is connected with lifting slider, and lifting slider and lifting sliding rail are slidably connected.
Further, horizontal feed mechanism comprises slide unit slide rail, the slide unit sliding-rail sliding that feeding motor, the feed screw of horizontal direction setting, slide unit, horizontal direction arrange, feed screw is parallel with slide unit slide rail to be equipped with, slide unit sliding-rail sliding is arranged on slide unit, feeding motor drives feed screw, slide unit is threaded with feed screw, and slide unit sliding-rail sliding and slide unit slide rail are slidably connected, and slide unit is fixedly connected with lifting sliding rail.
Further, circular sawing machine complete machine arranges chip removal mechanism, and chip removal mechanism comprises Scrap-removing machine, chip removal motor, connects bits dolly, chip removal mechanism be arranged at whole cutterhead saw cutting area under, Scrap-removing machine chain is set on Scrap-removing machine, on Scrap-removing machine chain, scraper plate is set, chip removal motor drives Scrap-removing machine.
Further, circular sawing machine complete machine arranges cutterhead cooling body, and cutterhead cooling body comprises tank, water pump, water pipe, and tank is arranged on Scrap-removing machine below, and water pipe delivery port is aimed at cutterhead.
Further, circular sawing machine complete machine arranges workpiece lifting mechanism, described workpiece lifting mechanism is made up of multi-directional ball lifting battle array and lifting cylinder, multi-directional ball lifting battle array is arranged in workbench, multi-directional ball lifting battle array below arranges lifting cylinder, cutterhead saw cutting area exit side arranges 3 multi-directional ball lifting battle arrays, and cutterhead saw cutting area feed side arranges 4 multi-directional ball lifting battle arrays;
Each multi-directional ball lifting battle array is made up of three row's lifting multi-directional ball, and a middle row is 4 lifting multi-directional ball of horizontally-arranged, and side two rows are 5 lifting multi-directional ball of vertical setting of types.
PLC electric-control system is also connected with sizing mechanism of reinforcing, chip removal mechanism, cutterhead cooling body, workpiece lifting mechanism respectively.
Further again, the little electric cabinet of workbench arranged outside and little electric cabinet slide rail, be slidably connected between little electric cabinet and little electric cabinet slide rail.
A using method for circular sawing machine complete machine, comprises the steps:
The first step, thickness and the length of workpiece are set by electric cabinet guidance panel, and the cut lengths of workpiece is set, scale servomotor drives scale screw mandrel location.
Second step, carry out travelling workpiece to cutterhead saw cutting area by the lifting of electric cabinet guidance panel control workpiece lifting mechanism multi-directional ball.
The 3rd step, by electric cabinet guidance panel by clamp, pushing cylinder and U-shaped groove pressing plate clamping work pieces.
The 4th step, by electric cabinet guidance panel by start, main motor rotation, cutterhead rotation, lifting motor drives elevating screw to make cutterhead increase lifting platform lifting and enters the sawing of cutterhead saw cutting area, feeding driven by motor feed screw rotation make slide unit move forward into, cutterhead carries out sawing work, cutterhead is according to the thickness lifting height of setting workpiece, cutterhead according to set the length F.F. of workpiece change a job into, cutterhead starts chip removal mechanism and cutterhead cooling body also starts.
After the 5th step, sawing complete, main motor stopping, cutterhead declines, and slide unit withdrawing is got back to starting point, and chip removal mechanism 24 and cutterhead cooling body are also closed automatically, by workpiece lifting mechanism multi-directional ball, workpiece are skidded off to lathe.
Adopt a kind of circular sawing machine complete machine and the using method of technique scheme, by workpiece clamping mechanism, workpiece lifting mechanism, sizing mechanism of reinforcing, circular sawing machine lifting mechanism, chip removal mechanism, the cutterhead cooling body of U-shaped groove pressing plate are set, PLC electric-control system is connected with each mechanism respectively, automaticity is high, and hand labor intensity is low.Pushing cylinder below arranges U-lag pressing plate, cutterhead sawing in U-lag pressing plate when cutterhead sawing workpieces, and that has reduced smear metal and cooling fluid flies shallowly, makes more safety and health of sawing; By vertical lifting mechanism and the horizontal feed mechanism of circular sawing machine lifting mechanism, control the lifting of cutterhead vertical direction and the feeding of horizontal direction, to realize in the time of workpiece loading and unloading, cutterhead, below working face, prevents the collision of cutterhead and workpiece, uses safer; By PLC electric-control system automatic gauging; By chip removal mechanism chip removal; By the cooling cutterhead of cutterhead cooling body, cutterhead and workpiece material are not cemented; By electric cabinet guidance panel operation sawing work, thickness and the length of workpiece is set, cutterhead is according to the thickness lifting height of setting workpiece, cutterhead according to the length F.F. of setting workpiece change a job into, cutterhead starts chip removal mechanism and cutterhead cooling body also starts.After sawing completes, main motor stopping, cutterhead declines, and slide unit withdrawing is got back to starting point, and chip removal mechanism 24 and cutterhead cooling body are also closed automatically.The present invention has solved well conventional art smear metal and cooling fluid and has disorderly flown, and cutterhead is more than working face, and in the time of workpiece loading and unloading, cutterhead collides with workpiece, uses dangerously, there is no the problem of PLC electric-control system.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of side of the present invention;
Fig. 2 is the structural representation in front of the present invention;
Fig. 3 is the structural representation that the present invention overlooks face;
1 workbench, 2 cutterhead saw cutting areas, 3 circular sawing machine lifting mechanisms, 4 workpiece clamping mechanism, 5 vertical lifting mechanisms, 6 horizontal feed mechanisms, 7 pushing cylinders, 8U shape groove pressing plate, 9 cutterheads, 10 sizing mechanism of reinforcing, 11 scale pins, 12 fixing material blocking blocks, 13 scale screw mandrels, 14 scale servomotors, 15 lifting motors, 16 elevating screws, 17 lifting sliding rails, 18 lifting platforms, 19 feeding motors, 20 feed screws, 21 slide units, 22 slide unit slide rails, 23 slide unit sliding-rail slidings, 24 chip removal mechanisms, 25 Scrap-removing machines, 26 chip removal motors, 27 chip removal dollies, 28 Scrap-removing machine chains, 29 scraper plates, 30 cutterhead cooling bodies, 31 tanks, 32 water pumps, 33 water pipes, 34 workpiece lifting mechanisms, 35 lifting sliders, 36 little electric cabinets and 37 little electric cabinet slide rails, 38 lifting multi-directional ball, the universal spherical array of 39 lifting, 40 cutterhead protective covers, 41 electric cabinets, 42 bases, 43 feed screw nuts, 44 elevating screw nuts, 45 main motors, 46 main shafts, 47V belt wheel, 48 guide rods, 49 press down portal frame, 50 flanges, 51 subtables, 52 leader casings.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention are made to more explicit defining.
As Fig. 1, Fig. 2, shown in Fig. 3, a kind of circular sawing machine complete machine, comprise workbench 1, PLC electric-control system, circular sawing machine lifting mechanism 3, workpiece clamping mechanism 4, circular sawing machine lifting mechanism 3 comprises vertical lifting mechanism 5 and horizontal feed mechanism 6, vertical lifting mechanism 5 is fixedly connected with horizontal feed mechanism 6, circular sawing machine lifting mechanism 3 is arranged on workbench 1 below, workpiece clamping mechanism 4 comprises pushing cylinder 7 and U-lag pressing plate 8, pushing cylinder 7 belows are equipped with U-lag pressing plate 8, the U type channel opening of U-lag pressing plate 8 is aimed at cutterhead 9, workpiece clamping mechanism 4 is arranged on workbench 1 top, PLC electric-control system respectively with circular sawing machine lifting mechanism 3, workpiece clamping mechanism 4 connects.
Main shaft 46 is installation shaft of cutterhead 9, and main motor 45 passes through V belt wheel 47 transfer motion powers with cutterhead 9.Pushing cylinder 7 is arranged on and presses down on portal frame 49, on U-shaped groove pressing plate 8, guide rod 48 is installed, and presses down on portal frame 49 leader casing 52 is installed, and guide rod 48 is in leader casing 52.Guide rod 48 prevents that U-shaped groove pressing plate 8 from rotating.U-shaped groove pressing plate 8 is will move up and down under the effect of pushing cylinder 7, and guide rod 48 just and then moves up and down in leader casing 52.Guide rod 48 can be in the interior slip of leader casing 52, and leader casing 52 plays the effect of guiding to guide rod 48.Between U-lag pressing plate 8 and pushing cylinder 7, flange 50 connects.When several pushing cylinders 7 are installed, a little height differs, and how many being threaded between flange 50 and pushing cylinder 7 regulates the height of U-lag plate 8 by the screw-in of screw thread.Main motor 45 drives the cutterhead 9 rotating cutting workpiece on main shaft 46, U-lag pressing plate 8 by pushing cylinder 7 control to the compression of workpiece with unclamp, cutterhead 9 is in the interior sawing of U-lag pressing plate 8, reduced smear metal and cooling fluid fly shallow.Vertical lifting mechanism 5 controls the lifting of circular sawing machine vertical direction, and horizontal feed mechanism 6 controls the feeding cutting of circular sawing machine horizontal direction.
Circular sawing machine complete machine arranges sizing mechanism of reinforcing 10, comprise scale pin 11, fixing material blocking block 12, scale screw mandrel 13, scale servomotor 14, between scale screw mandrel 13 and scale pin 11, be threaded, scale servomotor 14 drives scale screw mandrel 13, scale pin 11 is parallel with cutterhead saw cutting area 2, fixing material blocking block 12 is vertical with scale pin 11, and sizing mechanism of reinforcing 10 is arranged at workbench cutterhead saw cutting area 2 end exit sides.
Vertical lifting mechanism 5 comprises the elevating screw 16 of lifting motor 15, vertical direction setting, the lifting sliding rail 17 that vertical direction arranges, the lifting platform 18 that horizontal direction arranges, lifting motor 15 drives elevating screw 16, lifting platform 18 and elevating screw 16 are threaded, lifting platform 18 is connected with lifting slider 35, and lifting slider 35 is slidably connected with lifting sliding rail 17.17 shakinesses of lifting sliding rail, lifting sliding rail 17 arranges two.On elevating screw 16, be furnished with elevating screw nut, lifting motor 15 drives lifting silk thread bar 16 to make cutterhead 9 increase lifting platform 18 liftings and enters 2 sawings of cutterhead saw cutting area.
Horizontal feed mechanism 6 comprises slide unit slide rail 22, the slide unit sliding-rail sliding 23 that feeding motor 19, the feed screw 20 of horizontal direction setting, slide unit 21, horizontal direction arrange, feed screw 20 is parallel with slide unit slide rail 22 to be equipped with, slide unit sliding-rail sliding 23 is arranged on slide unit 21, feeding motor 19 drives feed screw 20, slide unit 21 is threaded with feed screw 20, slide unit sliding-rail sliding 23 and slide unit slide rail 22 are slidably connected, and slide unit 21 is fixedly connected with lifting sliding rail 17.22 shakinesses of slide unit slide rail, slide unit slide rail 22 is set to two.On feed screw 20, be furnished with feed screw nut 43, feeding motor 19 drive feed screw 20 rotation make slide unit 21 move forward into, cutterhead 9 carries out sawing work.Slide unit slide rail 22 is arranged on base 42.
Circular sawing machine complete machine arranges chip removal mechanism 24, chip removal mechanism 24 comprises Scrap-removing machine 25, chip removal motor 26, connects bits dolly 27, chip removal mechanism 24 be arranged at whole cutterhead saw cutting area 2 under, Scrap-removing machine chain 28 is set on Scrap-removing machine 25, scraper plate 29 is set on Scrap-removing machine chain 28, and chip removal motor 26 drives Scrap-removing machine 25.Scrap-removing machine 25 will be cut chip discharge by the mobile of scraper plate 29.
Circular sawing machine complete machine arranges cutterhead cooling body 30, and cutterhead cooling body 30 comprises tank 31, water pump 32, water pipe 33, and tank 31 is arranged on Scrap-removing machine 25 belows, and water pipe 33 delivery ports are aimed at cutterhead 9.There is no cooling body, cutterhead 9 and workpiece are easy to cling, and water pipe 33 delivery ports follow cutterhead 9 to walk together.Cutterhead 9 arranges cutterhead protective cover 40; the structure of cutterhead protective cover 40 is to wrap 9 of cutterheads to expose the part that enters sawing; protection cutterhead 9; that part cutterhead 9 that protection need not enter sawing does not expose; preventing from hurting sb.'s feelings, is exactly to play sawing to get off to prevent a large amount of effects that flies out and in broken foam segment set in addition.
Circular sawing machine complete machine arranges workpiece lifting mechanism 34, described workpiece lifting mechanism 34 is made up of multi-directional ball lifting battle array 39 and lifting cylinder, multi-directional ball lifting battle array 39 is arranged in workbench 1, multi-directional ball lifting battle array 39 belows arrange lifting cylinder, cutterhead saw cutting area 2 exit sides arrange 3 multi-directional ball lifting battle arrays 39, and cutterhead saw cutting area 2 feed sides arrange 4 multi-directional ball lifting battle arrays 39;
Each multi-directional ball lifting battle array 39 is made up of three row's lifting multi-directional ball 38, and a middle row is 4 lifting multi-directional ball 38 of horizontally-arranged, and side two rows are 5 lifting multi-directional ball 38 of vertical setting of types.
As preferred version, two lifting cylinders of multi-directional ball lifting battle array 39 row.
Workbench 1 feed side arranges 4 multi-directional ball lifting battle arrays 39, and these 4 multi-directional ball lifting battle arrays 39 are vertical with cutterhead saw cutting area, as Fig. 3; Workbench 1 feed side arranges 3 multi-directional ball lifting battle arrays 39, and these 3 multi-directional ball lifting battle arrays 39 are parallel with cutterhead saw cutting area 2.
Workbench 1 arranges the size subtable 51 roughly the same with sizing mechanism of reinforcing 10 near cutterhead saw cutting area 2 end feed sides, 3 multi-directional ball lifting battle arrays 39 are set on subtable 51, wherein 2 multi-directional ball lifting battle arrays 39 are arranged near cutterhead saw cutting area 2 vertically with cutterhead saw cutting area 2, and another multi-directional ball lifting battle array 39 is parallel with cutterhead saw cutting area 2 near workbench 1 edge.The charging that subtable 51 facilitates large workpiece is set.
Lifting by multi-directional ball carrys out travelling workpiece, need to be on workbench 1 when travelling workpiece, make 1 of multi-directional ball emersion workbench, and mobilely multi-directional ball is fallen in 1 of workbench after good.
PLC electric-control system is also connected with sizing mechanism of reinforcing 10, chip removal mechanism 24, cutterhead cooling body 30, workpiece lifting mechanism 34 respectively.The everything of complete machine all sends action command by PLC, and PLC electric-control system automaticity is high, and hand labor intensity is low.
On electric cabinet 41 guidance panels, establish size and located by scale, will automatic gauging.As preferred version, lathe is the longest can cut 3 meters of long workpiece, and in the time will cutting shorter material such as 1.5 meters, cutterhead will be gone to 1.5 meters of since 3 meters of and cut, 1.5 meters of this section of squares before that are fast feed from wanting exactly F.F., and then work enters feeding at a slow speed.
The workbench little electric cabinet 36 of 1 arranged outside and little electric cabinet slide rail 37, be slidably connected between little electric cabinet 36 and little electric cabinet slide rail 37.By mobile little electric cabinet 36, operating personnel may stand in appropriate location and carry out electric control operation.
A using method for circular sawing machine complete machine, comprises the steps:
The first step, thickness and the length of workpiece are set by electric cabinet 41 guidance panels, and the cut lengths of workpiece is set, scale servomotor 14 drives scale screw mandrel 13 to locate.
Second step, carry out travelling workpiece to cutterhead saw cutting area 2 by the lifting of electric cabinet 41 guidance panel control workpiece lifting mechanism 34 multi-directional ball.
The 3rd step, by electric cabinet 41 guidance panels by clamp, pushing cylinder 7 and U-shaped groove pressing plate 8 clamping work pieces.
The 4th step, by electric cabinet 41 guidance panels by start, main motor 45 turns round, cutterhead 9 rotates, lifting motor 15 drives elevating screw 16 to make cutterhead 9 increase lifting platform 18 liftings and enters 2 sawings of cutterhead saw cutting area, feeding motor 19 drive feed screw 20 rotation make slide unit 21 move forward into, cutterhead 9 carries out sawing work, cutterhead 9 is according to the thickness lifting height of setting workpiece, cutterhead 9 turns feeding at a slow speed according to the length fast feed of setting workpiece, and cutterhead 9 starts chip removal mechanism 24 and cutterhead cooling body 30 also starts.
After the 5th step, sawing complete, main motor 45 is shut down, and cutterhead 9 declines, and slide unit 21 withdrawings are got back to starting point, and chip removal mechanism 24 and cutterhead cooling body are also closed automatically, by workpiece lifting mechanism multi-directional ball, workpiece is skidded off to lathe.
A kind of circular sawing machine complete machine of the present invention and using method, workpiece clamping mechanism 4, workpiece lifting mechanism 34, sizing mechanism of reinforcing 10, circular sawing machine lifting mechanism 3, chip removal mechanism 24, the cutterhead cooling body 30 of U-shaped groove pressing plate are set, PLC electric-control system is connected with each mechanism respectively, automaticity is high, and hand labor intensity is low.By the workpiece clamping mechanism 4 of U-shaped groove pressing plate is set, when cutterhead 9 sawing workpieces, cutterhead 9 is in the interior sawing of U-lag pressing plate 8, and that has reduced smear metal and cooling fluid flies shallowly, makes more safety and health of sawing; By vertical lifting mechanism 5 and the horizontal feed mechanism 6 of circular sawing machine lifting mechanism 3 are set, control the lifting of cutterhead vertical direction and the feeding of horizontal direction, realized in the time of workpiece loading and unloading, cutterhead 9 is below working face, prevent the collision of cutterhead 9 and workpiece, use safer; Automatic gauging; By chip removal mechanism 24 chip removals; By the cooling cutterhead 9 of cutterhead cooling body 30, cutterhead 9 and workpiece material are not cemented; By electric cabinet 41 guidance panel operation sawing work, thickness and the length of workpiece are set, cutterhead 9 is according to setting the thickness lifting height of workpiece, cutterhead 9 according to the length F.F. of setting workpiece change a job into, cutterhead 9 starts chip removal mechanism 24 and cutterhead cooling body 30 also starts.After sawing completes, main motor 45 is shut down, and cutterhead 9 declines, and slide unit 21 withdrawings are got back to starting point, and chip removal mechanism 24 and cutterhead cooling body 30 are also closed automatically.
The above, be only the specific embodiment of the present invention, but protection scope of the present invention is not limited to this, and any variation of expecting without creative work or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (10)
1. a circular sawing machine complete machine, it is characterized in that, comprise workbench (1), PLC electric-control system, circular sawing machine lifting mechanism (3), workpiece clamping mechanism (4), circular sawing machine lifting mechanism (3) comprises vertical lifting mechanism (5) and horizontal feed mechanism (6), vertical lifting mechanism (5) is fixedly connected with horizontal feed mechanism (6), circular sawing machine lifting mechanism (3) is arranged on workbench (1) below, workpiece clamping mechanism (4) comprises pushing cylinder (7) and U-lag pressing plate (8), pushing cylinder (7) below is equipped with U-lag pressing plate (8), the U-shaped channel opening of U-lag pressing plate (8) is aimed at cutterhead (9), workpiece clamping mechanism (4) is arranged on workbench (1) top, PLC electric-control system respectively with circular sawing machine lifting mechanism (3), workpiece clamping mechanism (4) connects.
2. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, described circular sawing machine complete machine arranges sizing mechanism of reinforcing (10), comprise scale pin (11), fixing material blocking block (12), scale screw mandrel (13), scale servomotor (14), between scale screw mandrel (13) and scale pin (11), be threaded, scale servomotor (14) drives scale screw mandrel (13), scale pin (11) is parallel with cutterhead saw cutting area (2), fixing material blocking block (12) is vertical with scale pin (11), sizing mechanism of reinforcing (10) is arranged at cutterhead saw cutting area (2) the end exit side of workbench (1).
3. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, described vertical lifting mechanism (5) comprises the elevating screw (16) of lifting motor (15), vertical direction setting, the lifting sliding rail (17) that vertical direction arranges, the lifting platform (18) that horizontal direction arranges, lifting motor (15) drives elevating screw (16), lifting platform (18) and elevating screw (16) are threaded, lifting platform (18) is connected with lifting slider (35), and lifting slider (35) is slidably connected with lifting sliding rail (17).
4. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, described horizontal feed mechanism (6) comprises feeding motor (19), the feed screw (20) that horizontal direction arranges, slide unit (21), the slide unit slide rail (22) that horizontal direction arranges, slide unit sliding-rail sliding (23), feed screw (20) and parallel being equipped with of slide unit slide rail (22), slide unit sliding-rail sliding (23) is arranged on slide unit (21), feeding motor (19) drives feed screw (20), slide unit (21) is threaded with feed screw (20), slide unit sliding-rail sliding (23) and slide unit slide rail (22) are slidably connected, slide unit (21) is fixedly connected with lifting sliding rail (17).
5. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, described circular sawing machine complete machine arranges chip removal mechanism (24), chip removal mechanism comprises Scrap-removing machine (25), chip removal motor (26), connects bits dollies (27), chip removal mechanism (24) be arranged at whole cutterhead saw cutting area (2) under, Scrap-removing machine chain (28) is set on Scrap-removing machine (25), scraper plate (29) is set on Scrap-removing machine chain (28), and chip removal motor (26) drives Scrap-removing machine (25).
6. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, described circular sawing machine complete machine arranges cutterhead cooling body (30), cutterhead cooling body (30) comprises tank (31), water pump (32), water pipe (33), tank (31) is arranged on Scrap-removing machine (25) below, and water pipe (33) delivery port is aimed at cutterhead (9).
7. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, described circular sawing machine complete machine arranges workpiece lifting mechanism (34), described workpiece lifting mechanism (34) is made up of multi-directional ball lifting battle array (39) and lifting cylinder, multi-directional ball lifting battle array (39) is arranged in workbench (1), multi-directional ball lifting battle array (39) below arranges lifting cylinder, cutterhead saw cutting area (2) exit side arranges 3 multi-directional ball lifting battle arrays (39), and cutterhead saw cutting area (2) feed side arranges 4 multi-directional ball lifting battle arrays (39);
Each multi-directional ball lifting battle array (39) is made up of three row's lifting multi-directional ball (38), and a middle row is 4 lifting multi-directional ball of horizontally-arranged (38), and side two rows are 5 lifting multi-directional ball of vertical setting of types (38).
8. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, described PLC electric-control system is also connected with sizing mechanism of reinforcing (10), chip removal mechanism (24), cutterhead cooling body (30), workpiece lifting mechanism (34) respectively.
9. a kind of circular sawing machine complete machine according to claim 1, it is characterized in that, the described workbench little electric cabinet of 1 arranged outside (36) and little electric cabinet slide rail (37), be slidably connected between little electric cabinet (36) and little electric cabinet slide rail (37).
10. a using method for circular sawing machine complete machine, is characterized in that, comprises the steps:
The first step, thickness and the length of workpiece are set by electric cabinet 41 guidance panels, and the cut lengths of workpiece is set, scale servomotor (14) drives scale screw mandrel (13) location.
Second step, carry out travelling workpiece to cutterhead saw cutting area (2) by the lifting of electric cabinet 41 guidance panel control workpiece lifting mechanism (34) multi-directional ball.
The 3rd step, by electric cabinet 41 guidance panels by clamp, pushing cylinder (7) and U-shaped groove pressing plate (8) clamping work pieces.
The 4th step, press and start by electric cabinet 41 guidance panels, main motor (45) running, cutterhead (9) rotation, lifting motor (15) drives elevating screw (16) to make cutterhead (9) increase lifting platform (18) lifting and enters cutterhead saw cutting area (2) sawing, feeding motor (19) drive feed screw (20) rotation make slide unit (21) move forward into, cutterhead (9) carries out sawing work, cutterhead (9) is according to the thickness lifting height of setting workpiece, cutterhead (9) according to set the length F.F. of workpiece change a job into, cutterhead (9) starts chip removal mechanism (24) and cutterhead cooling body (30) also starts.
After the 5th step, sawing complete; main motor (45) is shut down; cutterhead (9) declines; slide unit (21) withdrawing is got back to starting point; chip removal mechanism (24) and cutterhead cooling body (30) are also closed automatically, by workpiece lifting mechanism (34) multi-directional ball, workpiece are skidded off to lathe.
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| CN107052447A (en) * | 2017-03-28 | 2017-08-18 | 辽宁忠旺机械设备制造有限公司 | The online saw cutting system of aluminium section bar |
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| CN106180882A (en) * | 2016-08-29 | 2016-12-07 | 成都标建铝业有限公司 | Processing unit (plant) for sliding door and window aluminium section bar |
| CN106216767A (en) * | 2016-08-29 | 2016-12-14 | 成都标建铝业有限公司 | Cutting structure for sliding window shaped-material |
| CN106238811A (en) * | 2016-08-29 | 2016-12-21 | 成都标建铝业有限公司 | Bridge-cut aluminum section bar sawing machine for cutting |
| CN106270727A (en) * | 2016-10-09 | 2017-01-04 | 芜湖瑞德机械科技有限公司 | A kind of general-purpose type section bar cutting device and operational approach thereof |
| CN107052447A (en) * | 2017-03-28 | 2017-08-18 | 辽宁忠旺机械设备制造有限公司 | The online saw cutting system of aluminium section bar |
| CN107052447B (en) * | 2017-03-28 | 2020-05-05 | 辽宁忠旺机械设备制造有限公司 | Online saw cutting system for aluminum profiles |
| CN109894892A (en) * | 2017-12-11 | 2019-06-18 | 台山市万力达金属制品科技有限公司 | It is a kind of can cleared of debris cutter device |
| CN109865886A (en) * | 2019-03-05 | 2019-06-11 | 梧州市鸿图精密压铸有限公司 | A kind of electric control element Radiator in Die Casting part mouth of a river automatically removes machine |
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