CN104191038B - A kind of circular sawing machine complete machine and using method - Google Patents

A kind of circular sawing machine complete machine and using method Download PDF

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Publication number
CN104191038B
CN104191038B CN201410325436.8A CN201410325436A CN104191038B CN 104191038 B CN104191038 B CN 104191038B CN 201410325436 A CN201410325436 A CN 201410325436A CN 104191038 B CN104191038 B CN 104191038B
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lifting
cutterhead
workpiece
circular sawing
sawing machine
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CN104191038A (en
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刘甄华
汪德忠
汪德旺
汪德杰
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Zhejiang zhongdeli Machine Tool Co.,Ltd.
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ZHEJIANG GUANBAO INDUSTRIAL Co Ltd
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Abstract

The invention discloses a kind of circular sawing machine complete machine and using method, by arranging the workpiece clamping mechanism of U-type groove pressing plate, workpiece lifting mechanism, sizing mechanism of reinforcing, circular sawing machine lifting mechanism, chip removal mechanism, cutterhead cooling body, PLC electric-control system is connected with each mechanism respectively, automaticity is high, hand labor intensity is low, automatic gauging.Using method: thickness and the length of workpiece is set by electric cabinet guidance panel, and the cut lengths of workpiece is set, scale servomotor drives scale screw mandrel location;Control workpiece lifting mechanism by electric cabinet guidance panel and carry out travelling workpiece to cutterhead saw cutting area;By electric cabinet guidance panel by clamping, pushing cylinder and U-type groove platen clamp workpiece;By electric cabinet guidance panel by starting, mair motor operates, and cutterhead rotates lifting feeding, and cutterhead starts chip removal mechanism and cutterhead cooling body also starts;After sawing completes, mair motor is shut down, and cutterhead declines, and slide unit withdrawing returns to starting point, chip removal mechanism and cutterhead cooling body and is also automatically switched off, easy to operate.

Description

A kind of circular sawing machine complete machine and using method
Technical field
The present invention relates to sawing field, particularly to a kind of circular sawing machine complete machine and using method.
Background technology
In prior art, circular sawing machine cutterhead is more than work surface, and when filling workpiece, cutterhead collides with workpiece, uses dangerous.The hold down gag of sawing machine is formed briquetting by workbench with the briquetting moved up and down and moves down compression section bar, under the clamping force effect of briquetting and workbench, limits the motion on section bar above-below direction, and during sawing, coolant and chip fly shallow.Conventional art also exists circular sawing machine cutterhead more than work surface, and when filling workpiece, cutterhead collides with workpiece, uses dangerous;During sawing, briquetting workpiece pressing coolant and chip fly shallow;Electric-control system does not has the problem that PLC controls.
Summary of the invention
The present invention mainly solution circular sawing machine cutterhead existing for prior art is more than work surface, and when filling workpiece, cutterhead collides with workpiece, uses dangerous;During sawing, briquetting workpiece pressing coolant and chip fly shallow;Electric-control system, does not has the problem that PLC controls.
The above-mentioned technical problem of the present invention is mainly addressed by following technical proposals:
A kind of circular sawing machine complete machine, including workbench, PLC electric-control system, circular sawing machine lifting mechanism, workpiece clamping mechanism, circular sawing machine lifting mechanism includes vertical lifting mechanism and horizontal feed mechanism, the fixing connection of vertical lifting mechanism and horizontal feed mechanism, circular sawing machine lifting mechanism is arranged on below workbench, workpiece clamping mechanism includes pushing cylinder and U-lag pressing plate, U-lag pressing plate it is equipped with below pushing cylinder, the U-type groove opening alignment cutterhead of U-lag pressing plate, workpiece clamping mechanism is arranged on above workbench, PLC electric-control system respectively with circular sawing machine lifting mechanism, workpiece clamping mechanism connects.
Further, circular sawing machine complete machine arranges sizing mechanism of reinforcing, including scale pin, fixing material blocking block, scale screw mandrel, scale servomotor, between scale screw mandrel and scale pin threaded, scale driven by servomotor scale screw mandrel, scale pin is parallel with cutterhead saw cutting area, and fixing material blocking block is vertical with scale pin, and sizing mechanism of reinforcing is arranged at the terminal discharge side, cutterhead saw cutting area of workbench.
Further, vertical lifting mechanism includes the lifting sliding rail that elevating screw that lifting motor, vertical direction arrange, vertical direction arrange, horizontally arranged lifting platform, lifting motor drives elevating screw, lifting platform and elevating screw are threaded, lifting platform is connected with lifting slider, and lifting slider is slidably connected with lifting sliding rail.
Further, horizontal feed mechanism includes feeding motor, horizontally arranged feed screw, slide unit, horizontally arranged slide unit slide rail, slide unit sliding-rail sliding, feed screw is parallel with slide unit slide rail to be equipped with, slide unit sliding-rail sliding is arranged on slide unit, feeding motor drives feed screw, slide unit is threadeded with feed screw, and slide unit sliding-rail sliding and slide unit slide rail are slidably connected, slide unit and the fixing connection of lifting sliding rail.
Further, circular sawing machine complete machine arranges chip removal mechanism, and chip removal mechanism includes Scrap-removing machine, chip removal motor, connects bits dolly, chip removal mechanism is arranged at the underface of whole cutterhead saw cutting area, arranging Scrap-removing machine chain on Scrap-removing machine, Scrap-removing machine chain arranges scraper plate, chip removal motor drives Scrap-removing machine.
Further, circular sawing machine complete machine arranges cutterhead cooling body, and cutterhead cooling body includes tank, water pump, water pipe, and tank is arranged on below Scrap-removing machine, water pipe outlet alignment cutterhead.
Further, circular sawing machine complete machine arranges workpiece lifting mechanism, described workpiece lifting mechanism is made up of multi-directional ball lifting battle array and lifting cylinder, multi-directional ball lifting battle array is arranged in workbench, below multi-directional ball lifting battle array, lifting cylinder is set, cutterhead saw cutting area exit side arranges 3 multi-directional ball lifting battle arrays, and cutterhead saw cutting area feed side arranges 4 multi-directional ball lifting battle arrays;
Each multi-directional ball lifting battle array is made up of three row's lifting multi-directional ball, and a middle row is horizontally-arranged 4 lifting multi-directional ball, and side two row is 5 lifting multi-directional ball of vertical setting of types.
PLC electric-control system is connected with sizing mechanism of reinforcing, chip removal mechanism, cutterhead cooling body, workpiece lifting mechanism the most respectively.
Further, little electric cabinet and little electric cabinet slide rail are set outside workbench, are slidably connected between little electric cabinet and little electric cabinet slide rail.
The using method of a kind of circular sawing machine complete machine, comprises the steps:
The first step, being arranged thickness and the length of workpiece by electric cabinet guidance panel, and arrange the cut lengths of workpiece, scale servomotor drives scale screw mandrel location.
Second step, by electric cabinet guidance panel control workpiece lifting mechanism multi-directional ball lifting carry out travelling workpiece to cutterhead saw cutting area.
3rd step, by electric cabinet guidance panel by clamping, pushing cylinder and U-type groove platen clamp workpiece.
4th step, by electric cabinet guidance panel by start, mair motor operates, cutterhead rotates, lifting motor drives elevating screw to make cutterhead ascend into the sawing of cutterhead saw cutting area lifting platform lifting, feeding driven by motor feed screw rotates and makes slide unit move feeding, and cutterhead carries out sawing work, and cutterhead is according to the thickness lifting height setting workpiece, cutterhead is changed a job according to the length F.F. setting workpiece and is started chip removal mechanism into, cutterhead and cutterhead cooling body also starts.
After 5th step, sawing complete, mair motor is shut down, and cutterhead declines, and slide unit withdrawing returns to starting point, chip removal mechanism 24 and cutterhead cooling body and is also automatically switched off, by workpiece lifting mechanism multi-directional ball, workpiece skidded off lathe.
Use a kind of circular sawing machine complete machine and the using method of technique scheme, by arranging the workpiece clamping mechanism of U-type groove pressing plate, workpiece lifting mechanism, sizing mechanism of reinforcing, circular sawing machine lifting mechanism, chip removal mechanism, cutterhead cooling body, PLC electric-control system is connected with each mechanism respectively, automaticity is high, and hand labor intensity is low.Arranging U-lag pressing plate below pushing cylinder, cutterhead sawing in U-lag pressing plate during cutterhead sawing workpieces, decrease chip and coolant flies shallow, makes sawing more safety and health;By vertical lifting mechanism and the horizontal feed mechanism of circular sawing machine lifting mechanism, control lifting and the feeding of horizontal direction of cutterhead vertical direction, it is achieved that when filling workpiece, cutterhead below work surface, prevents the collision of cutterhead and workpiece, uses safer;By PLC electric-control system automatic gauging;By chip removal mechanism chip removal;Cool down cutterhead by cutterhead cooling body, make cutterhead not cement with workpiece material;Being worked by the operation sawing of electric cabinet guidance panel, arrange thickness and the length of workpiece, cutterhead is according to setting the thickness lifting height of workpiece, and cutterhead is changed a job according to the length F.F. setting workpiece and started chip removal mechanism into, cutterhead and cutterhead cooling body also starts.After sawing completes, mair motor is shut down, and cutterhead declines, and slide unit withdrawing returns to starting point, chip removal mechanism 24 and cutterhead cooling body and is also automatically switched off.The present invention solves conventional art chip well and coolant disorderly flies, and cutterhead is more than work surface, and when filling workpiece, cutterhead collides with workpiece, uses dangerous, the problem not having PLC electric-control system.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of side of the present invention;
Fig. 2 is the structural representation in front of the present invention;
Fig. 3 is the structural representation that the present invention overlooks face;
null1 workbench,2 cutterhead saw cutting areas,3 circular sawing machine lifting mechanisms,4 workpiece clamping mechanism,5 vertical lifting mechanisms,6 horizontal feed mechanisms,7 pushing cylinders,8U shape groove pressing plate,9 cutterheads,10 sizing mechanism of reinforcing,11 scale pins、12 fix material blocking block、13 scale screw mandrels、14 scale servomotors,15 lifting motors,16 elevating screws,17 lifting sliding rails,18 lifting platforms,19 feeding motors,20 feed screws,21 slide units,22 slide unit slide rails,23 slide unit sliding-rail slidings,24 chip removal mechanisms,25 Scrap-removing machines、26 chip removal motors、27 chip removal dollies,28 Scrap-removing machine chains,29 scraper plates,30 cutterhead cooling bodies,31 tanks、32 water pumps、33 water pipes,34 workpiece lifting mechanisms,35 lifting sliders,36 little electric cabinets and 37 little electric cabinet slide rails,38 lifting multi-directional ball,The 39 universal spherical arrays of lifting,40 cutterhead protective covers,41 electric cabinets,42 bases,43 feed screw nuts,44 elevating screw nuts,45 mair motor,46 main shafts,47V belt wheel,48 guide rods,Press portal frame 49 times,50 flanges,51 subtables,52 leader casings.
Detailed description of the invention
Below in conjunction with the accompanying drawings the preferred embodiments of the present invention are described in detail, so that advantages and features of the invention can be easier to be readily appreciated by one skilled in the art, thus protection scope of the present invention are made apparent clear and definite defining.
Such as Fig. 1, Fig. 2, shown in Fig. 3, a kind of circular sawing machine complete machine, including workbench 1, PLC electric-control system, circular sawing machine lifting mechanism 3, workpiece clamping mechanism 4, circular sawing machine lifting mechanism 3 includes vertical lifting mechanism 5 and horizontal feed mechanism 6, the fixing connection of vertical lifting mechanism 5 and horizontal feed mechanism 6, circular sawing machine lifting mechanism 3 is arranged on below workbench 1, workpiece clamping mechanism 4 includes pushing cylinder 7 and U-lag pressing plate 8, U-lag pressing plate 8 it is equipped with below pushing cylinder 7, the U type channel opening alignment cutterhead 9 of U-lag pressing plate 8, workpiece clamping mechanism 4 is arranged on above workbench 1, PLC electric-control system respectively with circular sawing machine lifting mechanism 3, workpiece clamping mechanism 4 connects.
Main shaft 46 is the installation axle of cutterhead 9, and mair motor 45 and cutterhead 9 are by V belt wheel 47 transfer motion power.Pushing cylinder 7 is arranged on down on pressure portal frame 49, U-type groove pressing plate 8 is installed guide rod 48, lower pressure portal frame 49 installs leader casing 52, and guide rod 48 is in leader casing 52.Guide rod 48 prevents U-type groove pressing plate 8 from rotating.U-type groove pressing plate 8 is to move up and down under the effect of pushing cylinder 7, and guide rod 48 just and then moves up and down in leader casing 52.Guide rod 48 can slide in leader casing 52, and guide rod 48 is played the effect of guiding by leader casing 52.Between U-lag pressing plate 8 and pushing cylinder 7, flange 50 connects.When several pushing cylinders 7 are installed, a little height differs, threadeding by the screw-in of screw thread how many height regulating U-lag plate 8 between flange 50 with pushing cylinder 7.Mair motor 45 drives the cutterhead 9 rotating cutting workpiece on main shaft 46, and U-lag pressing plate 8 is controlled the compression to workpiece by pushing cylinder 7 and unclamped, cutterhead 9 sawing in U-lag pressing plate 8, decrease chip and coolant fly shallow.Vertical lifting mechanism 5 controls the lifting of circular sawing machine vertical direction, and horizontal feed mechanism 6 controls the feeding cutting of circular sawing machine horizontal direction.
Circular sawing machine complete machine arranges sizing mechanism of reinforcing 10, including scale pin 11, fixing material blocking block 12, scale screw mandrel 13, scale servomotor 14, between scale screw mandrel 13 and scale pin 11 threaded, scale servomotor 14 drives scale screw mandrel 13, scale pin 11 is parallel with cutterhead saw cutting area 2, fixing material blocking block 12 is vertical with scale pin 11, and sizing mechanism of reinforcing 10 is arranged at terminal discharge side, workbench cutterhead saw cutting area 2.
Vertical lifting mechanism 5 includes the lifting sliding rail 17 that elevating screw 16 that lifting motor 15, vertical direction arrange, vertical direction arrange, horizontally arranged lifting platform 18, lifting motor 15 drives elevating screw 16, lifting platform 18 and elevating screw 16 are threaded, lifting platform 18 is connected with lifting slider 35, and lifting slider 35 is slidably connected with lifting sliding rail 17.17 shakinesses of lifting sliding rail, lifting sliding rail 17 arranges two.Being furnished with elevating screw nut on elevating screw 16, lifting motor 15 drives lifting silk thread bar 16 to make cutterhead 9 ascend into cutterhead saw cutting area 2 sawing lifting platform 18 lifting.
Horizontal feed mechanism 6 includes feeding motor 19, horizontally arranged feed screw 20, slide unit 21, horizontally arranged slide unit slide rail 22, slide unit sliding-rail sliding 23, feed screw 20 is parallel with slide unit slide rail 22 to be equipped with, slide unit sliding-rail sliding 23 is arranged on slide unit 21, feeding motor 19 drives feed screw 20, slide unit 21 is threadeded with feed screw 20, slide unit sliding-rail sliding 23 and slide unit slide rail 22 are slidably connected, slide unit 21 and the fixing connection of lifting sliding rail 17.22 shakinesses of slide unit slide rail, slide unit slide rail 22 is set to two.Being furnished with feed screw nut 43 on feed screw 20, feeding motor 19 drives feed screw 20 rotation to make slide unit 21 move feeding, and cutterhead 9 carries out sawing work.Slide unit slide rail 22 is arranged on base 42.
Circular sawing machine complete machine arranges chip removal mechanism 24, chip removal mechanism 24 includes Scrap-removing machine 25, chip removal motor 26, connects bits dolly 27, chip removal mechanism 24 is arranged at the underface of whole cutterhead saw cutting area 2, Scrap-removing machine chain 28 is set on Scrap-removing machine 25, arranging scraper plate 29 on Scrap-removing machine chain 28, chip removal motor 26 drives Scrap-removing machine 25.Scrap-removing machine 25 will be cut chip discharge by the mobile of scraper plate 29.
Circular sawing machine complete machine arranges cutterhead cooling body 30, and cutterhead cooling body 30 includes tank 31, water pump 32, water pipe 33, and tank 31 is arranged on below Scrap-removing machine 25, water pipe 33 outlet alignment cutterhead 9.Not having cooling body, cutterhead 9 and workpiece to be easy to cling, water pipe 33 outlet and then cutterhead 9 is walked together.Cutterhead 9 arranges cutterhead protective cover 40; the structure of cutterhead protective cover 40 is to wrap cutterhead 9 only to expose the part entering sawing; protection cutterhead 9; protection need not enter that part cutterhead 9 of sawing and not expose; prevent from hurting sb.'s feelings, also have and play sawing exactly and get off broken foam segment set prevents the substantial amounts of effect flown out.
Circular sawing machine complete machine arranges workpiece lifting mechanism 34, described workpiece lifting mechanism 34 is made up of multi-directional ball lifting battle array 39 and lifting cylinder, multi-directional ball lifting battle array 39 is arranged in workbench 1, below multi-directional ball lifting battle array 39, lifting cylinder is set, cutterhead saw cutting area 2 exit side arranges 3 multi-directional ball lifting battle arrays 39, and cutterhead saw cutting area 2 feed side arranges 4 multi-directional ball lifting battle arrays 39;
Each multi-directional ball lifting battle array 39 is made up of three row's lifting multi-directional ball 38, and a middle row is horizontally-arranged 4 lifting multi-directional ball 38, and side two row is 5 lifting multi-directional ball 38 of vertical setting of types.
Preferably, multi-directional ball two lifting cylinders of lifting battle array 39 row.
Workbench 1 feed side arranges 4 multi-directional ball lifting battle arrays 39, and these 4 multi-directional ball lifting battle arrays 39 are vertical with cutterhead saw cutting area, such as Fig. 3;Workbench 1 feed side arranges 3 multi-directional ball lifting battle arrays 39, and these 3 multi-directional ball lifting battle arrays 39 are parallel with cutterhead saw cutting area 2.
Workbench 1 arranges, near cutterhead saw cutting area 2 end feed side, the subtable 51 that size is roughly the same with sizing mechanism of reinforcing 10,3 multi-directional ball lifting battle arrays 39 are set on subtable 51, wherein to be disposed in proximity to cutterhead saw cutting area 2 vertical with cutterhead saw cutting area 2 for 2 multi-directional ball lifting battle arrays 39, and another multi-directional ball lifting battle array 39 is parallel with cutterhead saw cutting area 2 near workbench 1 edge.Subtable 51 is set and facilitates the charging of big workpiece.
Carry out travelling workpiece by the lifting of multi-directional ball, need during travelling workpiece, to make multi-directional ball rise from workbench 1, after moving well, multi-directional ball is fallen in workbench 1 on workbench 1.
PLC electric-control system is connected with sizing mechanism of reinforcing 10, chip removal mechanism 24, cutterhead cooling body 30, workpiece lifting mechanism 34 the most respectively.The everything of complete machine is all sent action command by PLC, and PLC electric-control system automaticity is high, and hand labor intensity is low.
Electric cabinet 41 guidance panel sets size position by scale, will automatic gauging.Preferably, lathe is the longest can cut 3 meters of long workpiece, and when to cut such as 1.5 meters of more comparatively short material, cutterhead to be gone at 3 meters and to start to cut at 1.5 meters, 1.5 meters of this section of squares before that are from seeking to F.F. i.e. fast feed, and work enters feeding the most at a slow speed the most again.
Little electric cabinet 36 and little electric cabinet slide rail 37 are set outside workbench 1, are slidably connected between little electric cabinet 36 and little electric cabinet slide rail 37.By mobile little electric cabinet 36, operator may stand in appropriate location and carry out electric control operation.
The using method of a kind of circular sawing machine complete machine, comprises the steps:
The first step, being arranged thickness and the length of workpiece by electric cabinet 41 guidance panel, and arrange the cut lengths of workpiece, scale servomotor 14 drives scale screw mandrel 13 to position.
Second step, by electric cabinet 41 guidance panel control workpiece lifting mechanism 34 multi-directional ball lifting carry out travelling workpiece to cutterhead saw cutting area 2.
3rd step, by electric cabinet 41 guidance panel by clamping, pushing cylinder 7 and U-type groove pressing plate 8 clamp workpiece.
4th step, by electric cabinet 41 guidance panel by start, mair motor 45 operates, cutterhead 9 rotates, lifting motor 15 drives elevating screw 16 to make cutterhead 9 ascend into cutterhead saw cutting area 2 sawing lifting platform 18 lifting, feeding motor 19 drives feed screw 20 rotation to make slide unit 21 move feeding, cutterhead 9 carries out sawing work, cutterhead 9 is according to the thickness lifting height setting workpiece, cutterhead 9 turns feeding at a slow speed according to the length fast feed setting workpiece, and cutterhead 9 starts chip removal mechanism 24 and cutterhead cooling body 30 also starts.
After 5th step, sawing complete, mair motor 45 is shut down, and cutterhead 9 declines, and slide unit 21 withdrawing returns to starting point, chip removal mechanism 24 and cutterhead cooling body and is also automatically switched off, and by workpiece lifting mechanism multi-directional ball, workpiece is skidded off lathe.
One circular sawing machine complete machine of the present invention and using method, the workpiece clamping mechanism 4 of U-type groove pressing plate, workpiece lifting mechanism 34, sizing mechanism of reinforcing 10, circular sawing machine lifting mechanism 3, chip removal mechanism 24, cutterhead cooling body 30 are set, PLC electric-control system is connected with each mechanism respectively, automaticity is high, and hand labor intensity is low.By arranging the workpiece clamping mechanism 4 of U-type groove pressing plate, cutterhead 9 sawing in U-lag pressing plate 8 during cutterhead 9 sawing workpieces, decrease chip and coolant flies shallow, makes sawing more safety and health;By arranging vertical lifting mechanism 5 and the horizontal feed mechanism 6 of circular sawing machine lifting mechanism 3, control lifting and the feeding of horizontal direction of cutterhead vertical direction, it is achieved that when filling workpiece, cutterhead 9 is below work surface, prevent the collision of cutterhead 9 and workpiece, use safer;Automatic gauging;By chip removal mechanism 24 chip removal;Cool down cutterhead 9 by cutterhead cooling body 30, make cutterhead 9 not cement with workpiece material;Worked by the operation sawing of electric cabinet 41 guidance panel, thickness and the length of workpiece are set, cutterhead 9 according to set workpiece thickness lifting height, cutterhead 9 according to set workpiece length F.F. change a job into, cutterhead 9 starts chip removal mechanism 24 and cutterhead cooling body 30 also starts.After sawing completes, mair motor 45 is shut down, and cutterhead 9 declines, and slide unit 21 withdrawing returns to starting point, chip removal mechanism 24 and cutterhead cooling body 30 and is also automatically switched off.
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited thereto, any change expected without creative work or replacement, all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims are limited.

Claims (9)

1. a circular sawing machine complete machine, it is characterised in that include workbench (1), PLC electric-control system, circular sawing machine lifting mechanism (3), Workpiece clamping mechanism (4), circular sawing machine lifting mechanism (3) includes vertical lifting mechanism (5) and horizontal feed mechanism (6), perpendicular Going straight up to the fixing connection of descending mechanism (5) and horizontal feed mechanism (6), circular sawing machine lifting mechanism (3) is arranged on workbench (1) Lower section, workpiece clamping mechanism (4) includes that pushing cylinder (7) and U-lag pressing plate (8), pushing cylinder (7) lower section are equipped with U Shape groove pressing plate (8), U-type groove opening alignment cutterhead (9) of U-lag pressing plate (8), workpiece clamping mechanism (4) is arranged on work Station (1) top, PLC electric-control system is connected with circular sawing machine lifting mechanism (3), workpiece clamping mechanism (4) respectively;
Described circular sawing machine complete machine arranges workpiece lifting mechanism (34), and described workpiece lifting mechanism (34) is by multi-directional ball lifting battle array (39) Forming with lifting cylinder, multi-directional ball lifting battle array (39) is arranged in workbench (1), and multi-directional ball lifting battle array (39) lower section is arranged Lifting cylinder, cutterhead saw cutting area (2) exit side arranges 3 multi-directional ball lifting battle array (39), and cutterhead saw cutting area (2) feed side sets Put 4 multi-directional ball lifting battle array (39);
Each multi-directional ball lifting battle array (39) is made up of three rows' lifting multi-directional ball (38), and a middle row is that horizontally-arranged 4 liftings are universal Ball (38), side two row is 5 lifting multi-directional ball (38) of vertical setting of types.
A kind of circular sawing machine complete machine the most according to claim 1, it is characterised in that described circular sawing machine complete machine arranges sizing mechanism of reinforcing (10), including scale pin (11), fixing material blocking block (12), scale screw mandrel (13), scale servomotor (14), scale Between screw mandrel (13) and scale pin (11) threaded, scale servomotor (14) drive scale screw mandrel (13), scale Pin (11) is parallel with cutterhead saw cutting area (2), and fixing material blocking block (12) is vertical with scale pin (11), sizing mechanism of reinforcing (10) It is arranged at cutterhead saw cutting area (2) the terminal discharge side of workbench (1).
A kind of circular sawing machine complete machine the most according to claim 1, it is characterised in that described vertical lifting mechanism (5) includes The elevating screw (16) of lifting motor (15), vertical direction setting, the lifting sliding rail (17) of vertical direction setting, horizontal direction The lifting platform (18) arranged, lifting motor (15) drives elevating screw (16), lifting platform (18) and elevating screw (16) Threaded, lifting platform (18) is connected with lifting slider (35), and lifting slider (35) slides even with lifting sliding rail (17) Connect.
A kind of circular sawing machine complete machine the most according to claim 1, it is characterised in that described horizontal feed mechanism (6) includes Feeding motor (19), horizontally arranged feed screw (20), slide unit (21), horizontally arranged slide unit slide rail (22), Slide unit sliding-rail sliding (23), feed screw (20) is parallel with slide unit slide rail (22) to be equipped with, slide unit sliding-rail sliding (23) Being arranged on slide unit (21), feeding motor (19) drives feed screw (20), slide unit (21) and feed screw (20) spiral shell Stricture of vagina connects, and slide unit sliding-rail sliding (23) and slide unit slide rail (22) are slidably connected, and slide unit (21) and lifting sliding rail (17) are fixing even Connect.
A kind of circular sawing machine complete machine the most according to claim 1, it is characterised in that described circular sawing machine complete machine arranges chip removal mechanism (24), chip removal mechanism includes Scrap-removing machine (25), chip removal motor (26), connects bits dolly (27), and chip removal mechanism (24) is arranged In the underface of whole cutterhead saw cutting area (2), Scrap-removing machine (25) arranges Scrap-removing machine chain (28), Scrap-removing machine chain (28) On scraper plate (29) is set, chip removal motor (26) drives Scrap-removing machine (25).
A kind of circular sawing machine complete machine the most according to claim 1, it is characterised in that described circular sawing machine complete machine arranges cutterhead cooling Mechanism (30), cutterhead cooling body (30) includes tank (31), water pump (32), water pipe (33), and tank (31) is arranged At Scrap-removing machine (25) lower section, water pipe (33) outlet alignment cutterhead (9).
A kind of circular sawing machine complete machine the most according to claim 1, it is characterised in that described PLC electric-control system is the most respectively with fixed Chi mechanism (10), chip removal mechanism (24), cutterhead cooling body (30), workpiece lifting mechanism (34) are connected.
A kind of circular sawing machine complete machine the most according to claim 1, it is characterised in that arrange little automatically controlled outside described workbench 1 Case (36) and little electric cabinet slide rail (37), be slidably connected between little electric cabinet (36) and little electric cabinet slide rail (37).
9. the using method of a circular sawing machine complete machine, it is characterised in that comprise the steps:
The first step, thickness and the length of workpiece are set by electric cabinet (41) guidance panel, and the cut lengths of workpiece are set, Scale servomotor (14) drives scale screw mandrel (13) location;
Second step, by electric cabinet (41) guidance panel control workpiece lifting mechanism (34) multi-directional ball lifting carry out travelling workpiece To cutterhead saw cutting area (2);
3rd step, clamp workpiece by electric cabinet (41) guidance panel by clamping, pushing cylinder (7) and U-type groove pressing plate (8);
4th step, by electric cabinet (41) guidance panel by start, mair motor (45) operate, cutterhead (9) rotate, lifting Motor (15) drives elevating screw (16) to make cutterhead (9) ascend into cutterhead saw cutting area (2) lifting platform (18) lifting Sawing, feeding motor (19) drives feed screw (20) to rotate and makes the mobile feeding of slide unit (21), and cutterhead (9) carries out sawing Work, cutterhead (9) according to set workpiece thickness lifting height, cutterhead (9) according to set workpiece length F.F. change a job into, Cutterhead (9) starts chip removal mechanism (24) and cutterhead cooling body (30) also starts;
After 5th step, sawing complete, mair motor (45) is shut down, and cutterhead (9) declines, and slide unit (21) withdrawing returns to starting point, Chip removal mechanism (24) and cutterhead cooling body (30) are also automatically switched off, by workpiece lifting mechanism (34) multi-directional ball, workpiece is sliding Go out lathe.
CN201410325436.8A 2014-07-09 2014-07-09 A kind of circular sawing machine complete machine and using method Active CN104191038B (en)

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