CN104190071A - Quickly-mounted and-dismounted leg protective equipment for rehabilitation training machine, protective equipment manufacturing mold and method - Google Patents

Quickly-mounted and-dismounted leg protective equipment for rehabilitation training machine, protective equipment manufacturing mold and method Download PDF

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Publication number
CN104190071A
CN104190071A CN201410494916.7A CN201410494916A CN104190071A CN 104190071 A CN104190071 A CN 104190071A CN 201410494916 A CN201410494916 A CN 201410494916A CN 104190071 A CN104190071 A CN 104190071A
Authority
CN
China
Prior art keywords
protector
base plate
foot
guardrail
protective equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410494916.7A
Other languages
Chinese (zh)
Other versions
CN104190071B (en
Inventor
王勇
王良诣
姜礼杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU TIANREN INTELLIGENT MACHINERY CO Ltd
Original Assignee
WUHU TIANREN INTELLIGENT MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUHU TIANREN INTELLIGENT MACHINERY CO Ltd filed Critical WUHU TIANREN INTELLIGENT MACHINERY CO Ltd
Priority to CN201511025390.9A priority Critical patent/CN105478592B/en
Priority to CN201410494916.7A priority patent/CN104190071B/en
Publication of CN104190071A publication Critical patent/CN104190071A/en
Application granted granted Critical
Publication of CN104190071B publication Critical patent/CN104190071B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • A63B2071/1275Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the ankle
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • A63B2071/1283Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the foot

Abstract

The invention discloses quickly-mounted-and-dismounted leg protective equipment for a rehabilitation training machine, a protective equipment manufacturing mold and method. The protective equipment is characterized in that two parallel clamping plates are integrally arranged on the bottom surface of a protective equipment base plate, the plate faces of clamping plates and the plate face of the base plate are perpendicular, and an accommodating space for assembling a pedal is arranged between the two clamping plates; a U-shaped opening clamping groove is formed in each clamping plate, the opening direction of each U-shaped opening clamping groove is the horizontal direction, and the opening directions of the two clamping grooves are the same; the two sides edges of the protective equipment base plate are provided with foot guardrails, which are turned over upwards; the rear ends of the two foot guardrails are connected into a whole through a circular arc-shaped guardrail, and a leg binding long rod, longitudinally extending upwards, is arranged on one foot guardrail. By adopting the mold to process the quickly-mounted-and-dismounted leg protective equipment for the rehabilitation training machine, the processing procedure of the processing technology can be simplified, the clamping frequency can be reduced, and the clamping errors and time used for clamping workpieces can be reduced; therefore, the product quality can be guaranteed, the production efficiency can be improved, and the mold is suitable for batch production of the leg protective equipment.

Description

Rapid-assembling/disassembling leg protector, the protector of rehabilitation trainer are made mould and preparation method
Technical field:
The rapid-assembling/disassembling leg protector, the protector that the present invention relates to a kind of rehabilitation trainer are made mould and preparation method.
Background technology:
For meeting intelligent limb motion rehabilitation trainer foot-operated protector Fast Installation and dismounting in the situation that there is no spanner, developing a kind of quickly assembled and disassembled foot-operated protector has become inevitable demand.Meanwhile, in order to make this protector, just need to develop a kind of energy batch, produce fast the mould of this protector, and adopt the succinct production technology of this mould batch production protector.
Summary of the invention:
For overcoming the defect of prior art, the object of the present invention is to provide a kind of rapid-assembling/disassembling leg protector, protector of rehabilitation trainer to make mould and preparation method, the protector of made can be realized Fast Installation and dismounting with training airplane foot-operated.
Technical solution problem of the present invention adopts following technical scheme:
The rapid-assembling/disassembling leg protector of rehabilitation trainer, comprising:
Protector base plate, is provided with two parallel clamping plate in the bottom surface of described base plate integral type, and the plate face of described clamping plate is vertical with the plate face of base plate, has for assembling foot-operated accommodation space between two clamping plate;
Each described clamping plate are provided with the opening draw-in groove of U font, and the opening direction of the opening draw-in groove of described U font is horizontal direction, and the opening direction of two draw-in grooves is consistent;
The both sides of the edge of described protector base plate have upwards foot's guardrail of turnover, between the rear end of Liang Ge foot guardrail, connect as one by circular arc guardrail, have therein longitudinal upwardly extending gaiter stock on foot's guardrail.
The making mould of described leg protector, it comprises:
Entirety is the counterdie of H font, is vertically installed with at least two alignment pins at the crossbeam middle part of the counterdie of described H font;
Entirety is the board-like patrix of monoblock of U font, be provided with two square drifts in the bottom surface of described patrix, between two described drifts, be provided with the dowel hole matching with described alignment pin, two drifts match and stamp out the clamping plate of protector with the crossbeam of H font counterdie;
Mould also comprises a die, and a side side of described die has the anchor ring matching with the circular arc end of the patrix of described U font.
The method of leg protector described in Mold Making described in adopting, it comprises the following steps:
A, on a thin plate sheet metal component, cut protector main body along required blank after the planar development of base plate place;
B, described blank is processed, on base plate, process the locating hole corresponding with alignment pin on counterdie, both sides at locating hole cut out two squares according to the size of two clamping plate and present position, the limit in opposite directions of two squares is connected with base plate, its excess-three limit of each square separates with base plate, and cuts out draw-in groove;
C, blank is bent, process foot's guardrail that protector base plate both sides upwards turn down, on one of them foot's guardrail, there is longitudinal upwardly extending gaiter stock, form protector semi-finished product;
D, the locating hole on protector semi-finished product is assemblied on the alignment pin of counterdie, semi-finished product are located, board-like monoblock patrix is fastened on counterdie, the dowel hole of patrix aligns with the alignment pin of counterdie, two squares that adopt two square drift punch steps B of patrix to cut, and then stamp out two clamping plate vertical with protector base plate plate face;
After E, step D complete, the arc section that utilizes the board-like patrix of U font monoblock is punch, die is advanced along the direction that is parallel to protector base plate plate face, and with punch matched moulds, the circular arc guardrail between bending Chu Liangge foot's guardrail rear end;
F, whole mould is fixed, the circular arc guardrail after the oral area of die anchor ring is to bending welds, and makes foot's guardrail of circular arc guardrail and both sides connect into an entirety, finally forms the rapid-assembling/disassembling leg protector of rehabilitation trainer.
Compared with the prior art, beneficial effect of the present invention is embodied in:
Leg protector of the present invention; in the situation that not using any Work tool; can be assemblied in rapidly riding of training airplane; also can unload from foot-operated rapidly; easy to use; and be easy to carry and use to the training device of public place, can effectively protect user's foot and ankle part.
Medial surface in opposite directions at clamping plate is provided with rubber blanket, can increase the frictional force of clamping plate and foot-operated side, prevent that protector from sliding on foot-operated, the step guardrail sidepiece integral type of protector is provided with gaiter stock, can easily user's foot, shank be fixed on protector, the each parts integrated punching of protector is shaped, and manufacturing procedure is few, has reduced cost.
Adopt the rapid-assembling/disassembling leg protector of above-mentioned Mould Machining rehabilitation trainer, its processing technology can be simplified manufacturing procedure, has reduced clamping times, thereby has reduced clamping error and clamping workpiece is taken time, not only ensure product quality but also can improve production efficiency, be applicable to mass production.
Brief description of the drawings:
Fig. 1 is the structural representation of the rapid-assembling/disassembling leg protector of rehabilitation trainer; Fig. 2 is the unitary mould schematic diagram of protector and processing protector; Fig. 3 is the schematic diagram of patrix; Fig. 4 is the schematic diagram of counterdie; Fig. 5 is the schematic diagram of die.
Number in the figure: 1 base plate, 2 clamping plate, 3 draw-in grooves, 4 locating holes, 5 patrixes, 6 counterdies, 7 foot's guardrails, 8 gaiter stocks, 9 circular arc guardrails, 10 alignment pins, 11 dies, 12 dowel holes, 13 drifts, 14 anchor rings.
Below pass through detailed description of the invention, and the invention will be further described by reference to the accompanying drawings.
Detailed description of the invention:
Embodiment: in conjunction with Fig. 1, the leg protector of the present embodiment, can with the foot-operated rapid-assembling/disassembling of realizing of intelligent limb motion rehabilitation trainer, and without use mounting or dismounting tools, this protector comprises:
Protector base plate 1, the bottom surface of base plate integral type be provided with two parallel plate faces of 2, two clamping plate of clamping plate and the plate face of base plate vertical, two clamping plate bend vertically downward in the bottom surface of base plate, between two clamping plate, form for assembling foot-operated accommodation space, foot-operated for laying.
In order to realize fast assembling-disassembling and the locking between two clamping plate and training airplane foot-operated, on each clamping plate 2, be provided with the opening draw-in groove 3 of U font, and setting can be assemblied in two check lock levers in draw-in groove 3, the wing nut that check lock lever connects by its two ends is locked on two clamping plate, when assembling, check lock lever, in foot-operated bottom surface, will be ridden and be locked between two clamping plate.In specifically arranging, the opening direction of opening draw-in groove that can U font is set to horizontal direction, and the opening direction of two draw-in grooves is consistent, is convenient to assembling.
There is upwards foot's guardrail 7 of turnover in the both sides of the edge of protector base plate, between the rear end of Liang Ge foot guardrail, connect as one by circular arc guardrail 9, on foot's guardrail, there is therein longitudinal upwardly extending gaiter stock 8.
In specifically arranging, the forward surface of two clamping plate 2 is provided with rubber blanket separately, in the time that clamping is foot-operated, prevents its slip.
When use, take off wing nut and check lock lever, two clamping plate 2 of protector base plate 1 bottom surface are clamped in to the foot-operated both sides of training airplane, install again check lock lever, two wing nuts are tightened the riding at rehabilitation trainer that just whole protector can be locked from the two ends of check lock lever, after being finished, can unload, dismounting is simple, be easy to carry.
The making mould of above-mentioned leg protector, its architectural feature comprises:
An entirety is the counterdie 6 of H font, is vertically installed with at least two alignment pins 10 at the crossbeam middle part of the counterdie of H font, and the width of crossbeam is slightly less than the air line distance of two clamping plate forward surfaces.
A board-like patrix 5 of monoblock that entirety is U font, be provided with two square drifts 13 in the bottom surface of patrix, between two drifts, being provided with 12, two drifts of dowel hole that match with the alignment pin 10 of counterdie matches with the crossbeam of H font counterdie for stamping out two clamping plate of protector;
Mould also comprises a die 11, and a side side of die has the anchor ring 14 to die body sunken inside matching with the circular arc end of the patrix of U font.
The method that adopts above-mentioned Mold Making leg protector, it comprises the following steps:
A, on a thin plate sheet metal component, cut protector main body along required blank after base plate 2 place planar developments, protector development size is calculated, cut out and meet big or small blank; Can use laser cutting, or the cutting of water cutter, the blank cutting like this distortion is less, can ensure the flatness of blank.
B, the blank cutting out is processed, on base plate, process the locating hole 4 corresponding with alignment pin 10 on counterdie, both sides at locating hole cut out two squares according to the size of two clamping plate 2 and present position, the limit in opposite directions of two squares is connected with base plate, and its excess-three limit of each square separates with base plate; And cut out draw-in groove 3;
C, blank is bent, process foot's guardrail 7 that protector base plate both sides upwards turn down, on one of them foot's guardrail, there is longitudinal upwardly extending gaiter stock 8, form protector semi-finished product;
D, the locating hole on protector semi-finished product 4 is assemblied on the alignment pin 10 of counterdie, semi-finished product are located, board-like monoblock patrix 5 is fastened on counterdie 6, the dowel hole 12 of patrix aligns with the alignment pin 10 of counterdie, two squares that adopt two square drifts, the 13 punch steps B of patrix to cut, and then stamping out two clamping plate 2 vertical with protector base plate 1 plate face, punching press is herein real in bending, is that the square that three limits have been cut is bent to form clamping plate 2 downward vertically;
After E, step D complete, utilizing the arc section of the board-like patrix 5 of U font monoblock is punch, die 11 is advanced along the direction that is parallel to protector base plate plate face, and with punch matched moulds, the circular arc guardrail 9 between bending Chu Liangge foot's guardrail rear end;
F, whole mould is fixed, the circular arc guardrail after the oral area of die anchor ring 14 is to bending welds, and makes circular arc guardrail 9 and foot's guardrail 7 of both sides connect into an entirety, finally forms the rapid-assembling/disassembling leg protector of rehabilitation trainer.

Claims (3)

1. the rapid-assembling/disassembling leg protector of rehabilitation trainer, is characterized in that comprising:
Protector base plate (1), is provided with two parallel clamping plate (2) in the bottom surface of described base plate integral type, and the plate face of described clamping plate is vertical with the plate face of base plate, has for assembling foot-operated accommodation space between two clamping plate;
Each described clamping plate (2) are provided with the opening draw-in groove (3) of U font, and the opening direction of the opening draw-in groove of described U font is horizontal direction, and the opening direction of two draw-in grooves is consistent;
The both sides of the edge of described protector base plate have upwards foot's guardrail (7) of turnover, between the rear end of Liang Ge foot guardrail, connect as one by circular arc guardrail (9), on foot's guardrail, there is longitudinal upwardly extending gaiter stock (8) therein.
2. a making mould for leg protector claimed in claim 1, is characterized in that comprising:
Entirety is the counterdie (6) of H font, is vertically installed with at least two alignment pins (10) at the crossbeam middle part of the counterdie of described H font;
Entirety is the board-like patrix of monoblock (5) of U font, be provided with two square drifts (13) in the bottom surface of described patrix, between two described drifts, be provided with the dowel hole (12) matching with described alignment pin (10), two drifts match and stamp out the clamping plate of protector with the crossbeam of H font counterdie;
Mould also comprises a die (11), and a side side of described die has the anchor ring (14) matching with the circular arc end of the patrix of described U font.
3. a method for leg protector described in employing Mold Making claimed in claim 2, is characterized in that comprising the following steps:
A, on a thin plate sheet metal component, cut protector main body along required blank after the planar development of base plate (2) place;
B, described blank is processed, on base plate, process the locating hole (4) corresponding with alignment pin (10) on counterdie, both sides at locating hole cut out two squares according to the size of two clamping plate (2) and present position, the limit in opposite directions of two squares is connected with base plate, its excess-three limit of each square separates with base plate, and cuts out draw-in groove (3);
C, blank is bent, process foot's guardrail (7) that protector base plate both sides upwards turn down, on one of them foot's guardrail, there is longitudinal upwardly extending gaiter stock (8), form protector semi-finished product;
D, the locating hole on protector semi-finished product (4) is assemblied on the alignment pin (10) of counterdie, semi-finished product are located, board-like monoblock patrix (5) is fastened on counterdie (6), the dowel hole (12) of patrix aligns with the alignment pin (10) of counterdie, two squares that adopt two square drifts (13) punch steps B of patrix to cut, and then stamp out two clamping plate (2) vertical with protector base plate (1) plate face;
After E, step D complete, the arc section that utilizes the board-like patrix of U font monoblock (5) is punch, die (11) is advanced along the direction that is parallel to protector base plate plate face, with punch matched moulds, the circular arc guardrail (9) between bending Chu Liangge foot's guardrail rear end;
F, whole mould is fixed; oral area at die anchor ring (14) welds the circular arc guardrail after bending; make circular arc guardrail (9) and foot's guardrail (7) of both sides connect into an entirety, finally form the rapid-assembling/disassembling leg protector of rehabilitation trainer.
CN201410494916.7A 2014-09-24 2014-09-24 The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method Active CN104190071B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201511025390.9A CN105478592B (en) 2014-09-24 2014-09-24 Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method
CN201410494916.7A CN104190071B (en) 2014-09-24 2014-09-24 The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410494916.7A CN104190071B (en) 2014-09-24 2014-09-24 The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN201511025390.9A Division CN105478592B (en) 2014-09-24 2014-09-24 Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method

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CN104190071A true CN104190071A (en) 2014-12-10
CN104190071B CN104190071B (en) 2016-08-17

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CN201410494916.7A Active CN104190071B (en) 2014-09-24 2014-09-24 The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6560781B1 (en) * 2002-04-05 2003-05-13 Rawlings Sporting Goods Company, Inc. Baseball catcher's foot and toe guard
JP2006111103A (en) * 2004-10-14 2006-04-27 Shirouma Science Co Ltd Bicycle
CN2813021Y (en) * 2005-07-08 2006-09-06 赵均岳 Wheel skidding bicycle
CN201703526U (en) * 2010-06-08 2011-01-12 谭亚辉 Bicycle pedal sleeve
CN202402409U (en) * 2011-11-22 2012-08-29 徐州徐工挖掘机械有限公司 Detachable cover plate fixing device
CN203226297U (en) * 2013-03-14 2013-10-09 是佳运动器材股份有限公司 Movable guard strip type ankle protector
CN103448861A (en) * 2012-06-01 2013-12-18 陈尚文 Demountable buckle shoe structure

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2186051Y (en) * 1994-01-25 1994-12-28 王自强 Combined fixed device for lower limbs wounded recovery
CN102026592B (en) * 2008-05-15 2013-05-01 奥苏尔公司 Circumferential walker
US8474849B2 (en) * 2010-09-30 2013-07-02 Permobil Ab Wheelchair legrest assembly
CN203749670U (en) * 2014-01-28 2014-08-06 首都医科大学附属北京天坛医院 Barefoot dorsal flexure rehabilitative apparatus

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6560781B1 (en) * 2002-04-05 2003-05-13 Rawlings Sporting Goods Company, Inc. Baseball catcher's foot and toe guard
JP2006111103A (en) * 2004-10-14 2006-04-27 Shirouma Science Co Ltd Bicycle
CN2813021Y (en) * 2005-07-08 2006-09-06 赵均岳 Wheel skidding bicycle
CN201703526U (en) * 2010-06-08 2011-01-12 谭亚辉 Bicycle pedal sleeve
CN202402409U (en) * 2011-11-22 2012-08-29 徐州徐工挖掘机械有限公司 Detachable cover plate fixing device
CN103448861A (en) * 2012-06-01 2013-12-18 陈尚文 Demountable buckle shoe structure
CN203226297U (en) * 2013-03-14 2013-10-09 是佳运动器材股份有限公司 Movable guard strip type ankle protector

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Publication number Publication date
CN105478592A (en) 2016-04-13
CN105478592B (en) 2017-05-24
CN104190071B (en) 2016-08-17

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