CN105478592B - Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method - Google Patents

Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method Download PDF

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Publication number
CN105478592B
CN105478592B CN201511025390.9A CN201511025390A CN105478592B CN 105478592 B CN105478592 B CN 105478592B CN 201511025390 A CN201511025390 A CN 201511025390A CN 105478592 B CN105478592 B CN 105478592B
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China
Prior art keywords
protector
plate
mould
foot
base plate
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Active
Application number
CN201511025390.9A
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Chinese (zh)
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CN105478592A (en
Inventor
王勇
王良诣
姜礼杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU TIANREN INTELLIGENT MACHINERY CO Ltd
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WUHU TIANREN INTELLIGENT MACHINERY CO Ltd
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Priority to CN201511025390.9A priority Critical patent/CN105478592B/en
Publication of CN105478592A publication Critical patent/CN105478592A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • A63B2071/1275Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the ankle
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • A63B2071/1283Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the foot

Abstract

The invention discloses a rapid mounting and demounting leg protection tool of a rehabilitation training machine and a protection tool manufacturing mold and manufacturing method. Two parallel clamping plates are integrally arranged on the bottom face of a bottom plate of the protection tool, the plate faces of the clamping plates are perpendicular to the plate face of the bottom plate, and containing space for assembling of a pedal is arranged between the two clamping plates. U-shaped open clamping grooves are formed in the clamping plates, the open direction of each U-shaped open clamping groove is the horizontal direction, and the open directions of the two clamping grooves are consistent. Upward-overturned foot protection rails are arranged on the edges of the two sides of the bottom plate of the protection tool, the rear ends of the two foot protection rails are connected into a whole through an arc-shaped protection rail, and a leg wrapping long rod extending upwards in the longitudinal direction is arranged on one foot protection rail. The mold is adopted for machining the rapid mounting and demounting leg protection tool of the rehabilitation training machine, the machining procedure can be simplified through the machining process, clamping frequency is lowered, and therefore clamping errors are reduced, and time spent on workpiece clamping is shortened; and product quality is guaranteed, production efficiency can be improved, and the protection tool is suitable for batched production.

Description

The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and preparation method
The present invention is the divisional application of Application No. 2014104949167
Technical field:
Rapid-assembling/disassembling leg protector, protector the present invention relates to a kind of rehabilitation trainer make mould and preparation method.
Background technology:
Fast Installation and torn open in the case of no spanner to meet the foot-operated protector of intelligent limb motion rehabilitation trainer Unload, developing a kind of quickly assembled and disassembled foot-operated protector has turned into necessity.Meanwhile, in order to make the protector, it is necessary to grind A kind of mould that can in batches, quickly produce the protector of system, and the succinct production technology for producing protector in batches using the mould.
The content of the invention:
To overcome the defect of prior art, it is an object of the invention to provide a kind of rapid-assembling/disassembling leg of rehabilitation trainer Protector, protector make mould and preparation method, and made protector can be rapidly assembled and disassembled with the foot-operated realization of training airplane.
The present invention solves technical problem and adopts the following technical scheme that:
The rapid-assembling/disassembling leg protector of rehabilitation trainer, including:
Protector base plate, two parallel clamping plates are provided with the bottom surface integral type of the base plate, the plate face of the clamping plate with The plate face of base plate is vertical, has for assembling foot-operated accommodation space between two clamping plates;
Each clamping plate is provided with the opening draw-in groove of U-shaped, and the opening direction of the opening draw-in groove of the U-shaped is level side To, and the opening direction of two draw-in grooves is consistent;
The both sides of the edge of the protector base plate have the foot's guardrail for flipping up, and lead between the rear end of Liang Ge foots guardrail Cross circular arc guardrail to connect as one, there is the gaiter stock for extending longitudinally upward on foot's guardrail wherein.
The making mould of described leg protector, it includes:
The overall lower mould in H fonts, at least two positioning are vertically installed with the middle part of the crossbeam of the lower mould of the H fonts Pin;
The overall u-shaped board-like upper mould of monoblock, the bottom surface of mould is provided with two pieces of square drifts on described, in two pieces of institutes State and be provided between drift the dowel hole matched with the alignment pin, the crossbeam matching syzygies of two drifts and mould under H fonts Extrude the clamping plate of protector;
Mould also includes one block of cavity plate, and the side side of the cavity plate has the circular arc end with the upper mould of the U-shaped The anchor ring that portion is engaged.
Using the method for leg protector described in described Mold Making, it is comprised the following steps:
A, cut protector main body along planar development where base plate on one piece of thin plate sheet metal component after required blank;
B, the blank is processed, location hole corresponding with the alignment pin on lower mould is processed on base plate, The both sides of location hole cut out two squares according to the size of two clamping plates and present position, the opposite side of two squares and base plate It is connected, its excess-three side of each square separates with base plate, and cuts out draw-in groove;
C, blank is bent, processed foot's guardrail that protector base plate both sides flip up, one of foot There is the gaiter stock for extending longitudinally upward on guardrail, protector semi-finished product are formed;
D, by protector semi-finished product location hole assemble on the alignment pin of lower mould, to semi-finished product position, monoblock is board-like Upper mould is fastened on lower mould, and the dowel hole of upper mould aligns with the alignment pin of lower mould, using two pieces of square drift punching presses of upper mould Two squares that step B is cut, and then stamp out two clamping plates vertical with protector base plate plate face;
It is punch-pin using the arc section of the board-like upper mould of U-shaped monoblock, by cavity plate along parallel to protector after the completion of E, step D The direction propulsion of base plate plate face, with punch-pin matched moulds, the circular arc guardrail between bending Chu Liangge foot's guardrails rear end;
F, whole mould is fixed, the circular arc guardrail after bending is welded in the oral area of cavity plate anchor ring so that Circular arc guardrail connects into an entirety with foot's guardrail of both sides, ultimately forms the rapid-assembling/disassembling leg shield of rehabilitation trainer Tool.
Compared with the prior art, beneficial effects of the present invention are embodied in:
Leg protector of the invention, in the case where any Work tool is not used, can be quickly fitted to training airplane It is easy to use on foot-operated, it is also possible to rapidly unload from foot-operated, and be easy to carry to the training device of public place and make With can effectively protect foot and the ankle part of user.
Rubber blanket is provided with the opposite medial surface of clamping plate, the frictional force of clamping plate and foot-operated side can be increased, prevent protector Slided on riding, the step guardrail sidepiece integral type of protector is provided with gaiter stock, it is convenient to by the foot of user, leg It is fixed on protector, each part integrated punching shaping of protector, manufacturing procedure is few, reduces cost.
The rapid-assembling/disassembling leg protector of rehabilitation trainer is processed using above-mentioned mould, its processing technology can simplify processing work Sequence, reduces clamping times, is taken time so as to reduce clamping error and clamping workpiece, not only ensure that product quality but also can carry Production efficiency high, is adapted to mass production.
Brief description of the drawings:
Fig. 1 is the structural representation of the rapid-assembling/disassembling leg protector of rehabilitation trainer;Fig. 2 is protector and processes the whole of protector Mould schematic diagram;Fig. 3 is the schematic diagram of upper mould;Fig. 4 is the schematic diagram of lower mould;Fig. 5 is the schematic diagram of cavity plate.
Label in figure:1 base plate, 2 clamping plates, 3 draw-in grooves, 4 location holes, mould on 5,6 times moulds, 7 foot's guardrails, 8 gaiter stocks, 9 Circular arc guardrail, 10 alignment pins, 11 cavity plates, 12 dowel holes, 13 drifts, 14 anchor rings.
Below by way of specific embodiment, and the invention will be further described with reference to accompanying drawing.
Specific embodiment:
Embodiment:With reference to Fig. 1, the leg protector of the present embodiment can be with the pin of intelligent limb motion rehabilitation trainer The existing rapid-assembling/disassembling of having peace of mind, and without using mounting or dismounting tools, the protector includes:
Protector base plate 1, two parallel clamping plates 2 are provided with the bottom surface integral type of base plate, the plate face of two clamping plates and bottom The plate face of plate is vertical, i.e., two clamping plates bend downwards in the plane perpendicular of base plate, are formd for assembling between two clamping plates Foot-operated accommodation space, it is foot-operated for laying.
In order to realize two clamping plates and training airplane it is foot-operated between fast assembling-disassembling and locking, be provided with U-shaped on each clamping plate 2 The opening draw-in groove 3 of shape, and the check lock lever that may be mounted in two draw-in grooves 3, the butterfly spiral shell that check lock lever is connected by its two ends are set Mother is locked on two clamping plates, and check lock lever is in foot-operated bottom surface during assembling, is locked at foot-operated between two clamping plates.Specifically set In putting, the opening direction of the opening draw-in groove of U-shaped can be set to horizontal direction, and two opening directions of draw-in groove are consistent, It is easy to assembling.
There is the foot's guardrail 7 for flipping up in the both sides of the edge of protector base plate, lead between the rear end of Liang Ge foots guardrail Cross circular arc guardrail 9 to connect as one, there is the gaiter stock 8 for extending longitudinally upward on foot's guardrail wherein.
In specific setting, the forward surface of two clamping plates 2 is each provided with rubber blanket, when clamping is foot-operated, prevents it from sliding.
When using, wing nut and check lock lever are removed, two clamping plates 2 of the bottom surface of protector base plate 1 are clamped in training airplane Foot-operated both sides, then check lock lever is installed, two wing nuts are tightened from the two ends of check lock lever and just whole protector can be locked Rehabilitation trainer it is foot-operated on, can be unloaded after being finished, dismounting is simple, be easy to carry.
The making mould of above-mentioned leg protector, its architectural feature includes:
One entirety is vertically installed with least two positioning in the lower mould 6 of H fonts in the middle part of the crossbeam of the lower mould of H fonts Pin 10, the width of crossbeam is slightly less than two air line distances of clamping plate forward surface.
One board-like upper mould 5 of the u-shaped monoblock of entirety, is provided with two pieces of square drifts 13, two in the bottom surface of upper mould It is provided with the dowel hole 12 matched with the alignment pin 10 of lower mould between block drift, the crossbeam phase of two drifts and mould under H fonts Coordinate two clamping plates for stamping out protector;
Mould also includes one block of cavity plate 11, and the side side of cavity plate has the circular arc-shaped end matching with the upper mould of U-shaped The anchor ring 14 to cavity plate body sunken inside for closing.
Using the method for above-mentioned Mold Making leg protector, it is comprised the following steps:
A, protector main body is cut on one piece of thin plate sheet metal component along blank required after the place planar development of base plate 1, i.e., Protector developed dimension is calculated, the blank for meeting size is cut out;Can be using laser cutting, or high pressure waterjet, this The blank deformation that sample cuts is smaller, it is ensured that the flatness of blank.
B, the blank to cutting out are processed, and are processed on base plate and the corresponding positioning of alignment pin 10 on lower mould Hole 4, two squares are cut out in the both sides of location hole according to the size of two clamping plates 2 and present position, two squares it is opposite Side is connected with base plate, and its excess-three side of each square separates with base plate;And cut out draw-in groove 3;
C, blank is bent, processed foot's guardrail 7 that protector base plate both sides flip up, one of foot There is the gaiter stock 8 for extending longitudinally upward on guardrail, protector semi-finished product are formed;
D, the location hole 4 on protector semi-finished product is assembled on the alignment pin 10 of lower mould, semi-finished product are positioned, by entire plate Mould 5 is fastened on lower mould 6 in formula, and the dowel hole 12 of upper mould aligns with the alignment pin 10 of lower mould, square using two pieces of upper mould Two squares that the punch steps B of drift 13 is cut, and then stamp out two clamping plates 2 vertical with the plate face of protector base plate 1, herein Punching press actually bend, be that the square for having cut three sides is bent to form clamping plate 2 downward vertically;
It is punch-pin using the arc section of the board-like upper mould 5 of U-shaped monoblock, by cavity plate 11 along parallel to shield after the completion of E, step D Has the direction propulsion of base plate plate face, with punch-pin matched moulds, the circular arc guardrail 9 between bending Chu Liangge foot's guardrails rear end;
F, whole mould is fixed, the circular arc guardrail after bending is welded in the oral area of cavity plate anchor ring 14, made Obtain circular arc guardrail 9 and connect into an entirety with foot's guardrail 7 of both sides, ultimately form the rapid-assembling/disassembling leg of rehabilitation trainer Protector.

Claims (1)

1. the rapid-assembling/disassembling leg protector of rehabilitation trainer, including:
Protector base plate (1), two parallel clamping plates (2), the plate face of the clamping plate are provided with the bottom surface integral type of the base plate Plate face with base plate is vertical, has for assembling foot-operated accommodation space between two clamping plates;
Each clamping plate (2) is provided with the opening draw-in groove (3) of U-shaped, and the opening direction of the opening draw-in groove of the U-shaped is level Direction, and the opening direction of two draw-in grooves is consistent;
The both sides of the edge of the protector base plate have the foot's guardrail (7) for flipping up, and lead between the rear end of Liang Ge foots guardrail Cross circular arc guardrail (9) to connect as one, there is the gaiter stock (8) for extending longitudinally upward on foot's guardrail wherein;
The making mould of described leg protector, it is characterised in that including:
The overall lower mould (6) in H fonts, at least two alignment pins are vertically installed with the middle part of the crossbeam of the lower mould of the H fonts (10);
The overall u-shaped board-like upper mould (5) of monoblock, the bottom surface of mould is provided with two pieces of square drifts (13) on described, two The dowel hole (12) matched with the alignment pin (10), two drifts and mould under H fonts are provided between drift described in block Crossbeam is engaged the clamping plate for stamping out protector;
Mould also includes one piece of cavity plate (11), and the side side of the cavity plate has the circular arc end with the upper mould of the U-shaped The anchor ring (14) that portion is engaged;
Using the method for leg protector described in described Mold Making, comprise the following steps:
A, protector main body is cut on one piece of thin plate sheet metal component along blank required after planar development where base plate (1);
B, the blank is processed, location hole (4) corresponding with the alignment pin (10) on lower mould is processed on base plate, Two squares, two opposite sides of square are cut out according to the size of two clamping plates (2) and present position in the both sides of location hole It is connected with base plate, its excess-three side of each square separates with base plate, and cuts out draw-in groove (3);
C, blank is bent, processed foot's guardrail (7) that protector base plate both sides flip up, one of foot's shield There is the gaiter stock (8) for extending longitudinally upward on column, protector semi-finished product are formed;
D, the location hole (4) on protector semi-finished product is assemblied on the alignment pin of lower mould (10), semi-finished product is positioned, by entire plate Mould (5) is fastened on lower mould (6) in formula, and the dowel hole (12) of upper mould aligns with the alignment pin (10) of lower mould, using upper mould Two squares that two pieces of square drift (13) punch steps B are cut, and then stamp out two vertical with protector base plate (1) plate face Individual clamping plate (2);
It is punch-pin using the arc section of the board-like upper mould (5) of U-shaped monoblock, by cavity plate (11) along parallel to shield after the completion of E, step D Has the direction propulsion of base plate plate face, with punch-pin matched moulds, the circular arc guardrail (9) between bending Chu Liangge foot's guardrails rear end;
F, whole mould is fixed, the circular arc guardrail after bending is welded in the oral area of cavity plate anchor ring (14) so that Circular arc guardrail (9) connects into an entirety with foot's guardrail (7) of both sides, ultimately forms the rapid-assembling/disassembling leg of rehabilitation trainer Portion's protector.
CN201511025390.9A 2014-09-24 2014-09-24 Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method Active CN105478592B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201511025390.9A CN105478592B (en) 2014-09-24 2014-09-24 Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410494916.7A CN104190071B (en) 2014-09-24 2014-09-24 The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method
CN201511025390.9A CN105478592B (en) 2014-09-24 2014-09-24 Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method

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CN105478592A CN105478592A (en) 2016-04-13
CN105478592B true CN105478592B (en) 2017-05-24

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2186051Y (en) * 1994-01-25 1994-12-28 王自强 Combined fixed device for lower limbs wounded recovery
CN2813021Y (en) * 2005-07-08 2006-09-06 赵均岳 Wheel skidding bicycle
CN103221014A (en) * 2010-09-30 2013-07-24 波尔莫比尔公司 Wheelchair legrest assembly
CN203749670U (en) * 2014-01-28 2014-08-06 首都医科大学附属北京天坛医院 Barefoot dorsal flexure rehabilitative apparatus

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Publication number Priority date Publication date Assignee Title
US6560781B1 (en) * 2002-04-05 2003-05-13 Rawlings Sporting Goods Company, Inc. Baseball catcher's foot and toe guard
JP2006111103A (en) * 2004-10-14 2006-04-27 Shirouma Science Co Ltd Bicycle
US8002724B2 (en) * 2008-05-15 2011-08-23 Ossur Hf Circumferential walker
CN201703526U (en) * 2010-06-08 2011-01-12 谭亚辉 Bicycle pedal sleeve
CN202402409U (en) * 2011-11-22 2012-08-29 徐州徐工挖掘机械有限公司 Detachable cover plate fixing device
CN103448861A (en) * 2012-06-01 2013-12-18 陈尚文 Demountable buckle shoe structure
CN203226297U (en) * 2013-03-14 2013-10-09 是佳运动器材股份有限公司 Movable guard strip type ankle protector

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2186051Y (en) * 1994-01-25 1994-12-28 王自强 Combined fixed device for lower limbs wounded recovery
CN2813021Y (en) * 2005-07-08 2006-09-06 赵均岳 Wheel skidding bicycle
CN103221014A (en) * 2010-09-30 2013-07-24 波尔莫比尔公司 Wheelchair legrest assembly
CN203749670U (en) * 2014-01-28 2014-08-06 首都医科大学附属北京天坛医院 Barefoot dorsal flexure rehabilitative apparatus

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Publication number Publication date
CN104190071A (en) 2014-12-10
CN105478592A (en) 2016-04-13
CN104190071B (en) 2016-08-17

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