CN104190071B - The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method - Google Patents
The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method Download PDFInfo
- Publication number
- CN104190071B CN104190071B CN201410494916.7A CN201410494916A CN104190071B CN 104190071 B CN104190071 B CN 104190071B CN 201410494916 A CN201410494916 A CN 201410494916A CN 104190071 B CN104190071 B CN 104190071B
- Authority
- CN
- China
- Prior art keywords
- protector
- foot
- guardrail
- clamping plate
- base plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B71/00—Games or sports accessories not covered in groups A63B1/00 - A63B69/00
- A63B71/08—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
- A63B71/12—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
- A63B71/1225—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B71/00—Games or sports accessories not covered in groups A63B1/00 - A63B69/00
- A63B71/08—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
- A63B71/12—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
- A63B71/1225—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
- A63B2071/1275—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the ankle
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B71/00—Games or sports accessories not covered in groups A63B1/00 - A63B69/00
- A63B71/08—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
- A63B71/12—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
- A63B71/1225—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
- A63B2071/1283—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the foot
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
Abstract
The invention discloses the rapid-assembling/disassembling leg protector of a kind of rehabilitation trainer, protector makes mould and manufacture method, bottom surface integral type at protector base plate is provided with two parallel clamping plate, the plate face of clamping plate is vertical with the plate face of base plate, has for assembling foot-operated accommodation space between two clamping plate；Each clamping plate are provided with the opening draw-in groove of U-shaped, and the opening direction of the opening draw-in groove of U-shaped is horizontal direction, and the opening direction of two draw-in grooves is consistent；The both sides of the edge of protector base plate have the foot's guardrail flipped up, and are connected as one by circular arc guardrail between the rear end of Liang Ge foot guardrail, have, on foot's guardrail, the gaiter stock extended longitudinally upward wherein.Use the rapid-assembling/disassembling leg protector of inventive die processing rehabilitation trainer, its processing technique can simplify manufacturing procedure, decreases folder number of times, thus reduces clamping error and clamping workpiece is taken time, not only ensure that product quality but also production efficiency can be improve, be suitable for mass production.
Description
Technical field:
The present invention relates to the rapid-assembling/disassembling leg protector of a kind of rehabilitation trainer, protector makes mould and manufacture method.
Background technology:
Ride protector be rapidly assembled and disassembled in the case of there is no spanner for meeting intelligent limb motion rehabilitation trainer, open
Send a kind of quickly assembled and disassembled foot-operated protector and become necessity.Meanwhile, in order to make this protector, it is necessary to develop one
Plant the mould of energy batch, quickly this protector of production, and use this mould to produce the succinct production technology of protector in batches.
Summary of the invention:
For overcoming the defect of prior art, the rapid-assembling/disassembling leg that it is an object of the invention to provide a kind of rehabilitation trainer protects
Tool, protector make mould and manufacture method, and made protector can be rapidly assembled and disassembled with the foot-operated realization of training airplane.
The present invention solves technical problem and adopts the following technical scheme that
The rapid-assembling/disassembling leg protector of rehabilitation trainer, including:
Protector base plate, the bottom surface integral type at described base plate is provided with two parallel clamping plate, the plate face of described clamping plate and base plate
Plate face vertical, have for assembling foot-operated accommodation space between two clamping plate；
Each described clamping plate are provided with the opening draw-in groove of U-shaped, and the opening direction of the opening draw-in groove of described U-shaped is horizontal direction,
And the opening direction of two draw-in grooves is consistent；
The both sides of the edge of described protector base plate have the foot's guardrail flipped up, by circle between the rear end of Liang Ge foot guardrail
Arc guardrail connects as one, and has, on foot's guardrail, the gaiter stock extended longitudinally upward wherein.
The making mould of described leg protector, comprising:
The overall lower mold in H font, is vertically installed with at least two alignment pin in the middle part of the crossbeam of the lower mold of described H font；
The overall u-shaped board-like upper mold of monoblock, is provided with two pieces of square drifts, described in two pieces in the bottom surface of described upper mold
Being provided with the dowel hole matched with described alignment pin between drift, two drifts match with the crossbeam of H font lower mold punching press
Go out the clamping plate of protector；
Mould also includes one block of die, and the side side of described die has the circular arc-shaped end phase of the upper mold with described U-shaped
The anchor ring coordinated.
The method of leg protector described in Mold Making described in employing, it comprises the following steps:
A, on one piece of thin plate sheet metal component, cut protector main body along blank required after the planar development of base plate place；
B, described blank is processed, base plate processes the location hole corresponding with the alignment pin in lower mold, fixed
The both sides in hole, position cut out two squares according to size and the present position of two clamping plate, the limit in opposite directions of two squares and base plate phase
Even, its excess-three limit of each square separates with base plate, and cuts out draw-in groove；
C, being bent by blank, process foot's guardrail that protector base plate both sides flip up, one of them foot protects
There is on hurdle the gaiter stock extended longitudinally upward, form protector semi-finished product；
D, by protector semi-finished product location hole be assemblied on the alignment pin of lower mold, to semi-finished product position, on board-like for monoblock
Die button is combined in lower mold, and the dowel hole of upper mold aligns with the alignment pin of lower mold, uses two pieces of square drift punching press steps of upper mold
Two squares that rapid B is cut, and then stamp out two clamping plate vertical with protector base plate plate face；
After E, step D complete, the arc section utilizing the board-like upper mold of U-shaped monoblock is punch, by die along being parallel to protector
The direction in base plate plate face advances, with punch matched moulds, the circular arc guardrail between bending Chu Liangge foot guardrail rear end；
F, being fixed by whole mould, the circular arc guardrail after bending is welded by the oral area at die anchor ring so that circle
Arc guardrail connects into an entirety with foot's guardrail of both sides, ultimately forms the rapid-assembling/disassembling leg protector of rehabilitation trainer.
Compared with the prior art, beneficial effects of the present invention is embodied in:
The leg protector of the present invention, in the case of not using any Work tool, can be quickly fitted to the foot-operated of training airplane
On, it is also possible to unload from foot-operated rapidly, easy to use, and the use that is easy to carry to the training device of public place,
Can effectively protect foot and the ankle part of user.
Medial surface in opposite directions at clamping plate is provided with rubber blanket, can increase the frictional force of clamping plate and foot-operated side, prevents protector at foot
Setting foot on slip, the step guardrail sidepiece integral type of protector is provided with gaiter stock, it is convenient to by solid to the foot of user, leg
Being scheduled on protector, protector each parts integrated punching shapes, and manufacturing procedure is few, reduces cost.
Using the rapid-assembling/disassembling leg protector of above-mentioned mould processing rehabilitation trainer, its processing technique can simplify manufacturing procedure,
Decrease clamping times, thus decrease clamping error and clamping workpiece is taken time, not only ensure that product quality but also can improve
Production efficiency, is suitable for mass production.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the rapid-assembling/disassembling leg protector of rehabilitation trainer；Fig. 2 is protector and the entirety of processing protector
Mould schematic diagram；Fig. 3 is the schematic diagram of upper mold；Fig. 4 is the schematic diagram of lower mold；Fig. 5 is the schematic diagram of die.
Label in figure: 1 base plate, 2 clamping plate, 3 draw-in grooves, 4 holes, location, 5 upper molds, 6 lower molds, 7 foot's guardrails, 8 gaiters
Stock, 9 circular arc guardrails, 10 alignment pins, 11 dies, 12 dowel holes, 13 drifts, 14 anchor rings.
Below by way of detailed description of the invention, and the invention will be further described to combine accompanying drawing.
Detailed description of the invention:
Embodiment: combine Fig. 1, the leg protector of the present embodiment, can foot-operated with intelligent limb motion rehabilitation trainer
Realize rapid-assembling/disassembling, and without using mounting or dismounting tools, this protector include:
Protector base plate 1, the bottom surface integral type at base plate is provided with two parallel clamping plate 2, the plate face of two clamping plate and base plate
Plate face is vertical, and i.e. two clamping plate bend downwards at the plane perpendicular of base plate, define for assembling foot-operated between two clamping plate
Accommodation space, be used for laying foot-operated.
In order to realize two clamping plate and training airplane foot-operated between fast assembling-disassembling and locking, each clamping plate 2 are provided with U-shaped
Opening draw-in groove 3, and arrange may be mounted at the check lock lever in two draw-in grooves 3, the butterfly spiral shell that check lock lever is connected by its two ends
Mother is locked on two clamping plate, and during assembling, check lock lever is in foot-operated bottom surface, is locked at foot-operated between two clamping plate.Specifically
In arranging, the opening direction of the opening draw-in groove of U-shaped can be set to horizontal direction, and the opening direction one of two draw-in grooves
Cause, it is simple to assembling.
There is the foot's guardrail 7 flipped up in the both sides of the edge of protector base plate, by circle between the rear end of Liang Ge foot guardrail
Arc guardrail 9 connects as one, and has, on foot's guardrail, the gaiter stock 8 extended longitudinally upward wherein.
In specifically arranging, the forward surface of two clamping plate 2 is each provided with rubber blanket, when clamping is foot-operated, prevents it from sliding.
During use, take off wing nut and check lock lever, two clamping plate 2 of protector base plate 1 bottom surface are clamped in the foot of training airplane
Stepping on both sides, then install check lock lever, two wing nuts are tightened from the two ends of check lock lever and just can be locked by whole protector
Riding of rehabilitation trainer, can unload after being finished, and dismounts simply, is easy to carry.
The making mould of above-mentioned leg protector, its architectural feature includes:
One entirety is the lower mold 6 of H font, is vertically installed with at least two alignment pin in the middle part of the crossbeam of the lower mold of H font
10, the width of crossbeam is slightly less than the air line distance of two clamping plate forward surfaces.
The board-like upper mold of monoblock 5 that one entirety is u-shaped, is provided with two pieces of square drifts 13, at two pieces in the bottom surface of upper mold
The dowel hole 12 that the alignment pin 10 with lower mold matches it is provided with, the crossbeam phase of two drifts and H font lower mold between drift
Coordinate two clamping plate for stamping out protector；
Mould also includes one block of die 11, and the side side of die has what the circular arc-shaped end of the upper mold with U-shaped matched
Anchor ring 14 to die body sunken inside.
The method using above-mentioned Mold Making leg protector, it comprises the following steps:
A, on one piece of thin plate sheet metal component, cut protector main body along blank required after the planar development of base plate 1 place, the most right
Protector development size calculates, and cuts out the blank meeting size；Cut, or high pressure waterjet can be used, this
The blank deformation that sample cuts is less, it is ensured that the flatness of blank.
B, the blank cut out is processed, base plate processes the location hole corresponding with the alignment pin 10 in lower mold
4, cut out two squares in the both sides in hole, location according to size and the present position of two clamping plate 2, the limit in opposite directions of two squares
Being connected with base plate, its excess-three limit of each square separates with base plate；And cut out draw-in groove 3；
C, being bent by blank, process foot's guardrail 7 that protector base plate both sides flip up, one of them foot protects
There is on hurdle the gaiter stock 8 extended longitudinally upward, form protector semi-finished product；
D, by protector semi-finished product location hole 4 be assemblied on the alignment pin 10 of lower mold, to semi-finished product position, by entire plate
Formula upper mold 5 is fastened in lower mold 6, and the dowel hole 12 of upper mold aligns with the alignment pin 10 of lower mold, uses two pieces of upper mold
Two squares that square drift 13 punch steps B is cut, and then stamp out two folders vertical with protector base plate 1 plate face
Plate 2, punching press herein actually bends, and is i.e. that the square cut on three limits is bent to form clamping plate 2 downward vertically；
After E, step D complete, the arc section utilizing the board-like upper mold of U-shaped monoblock 5 is punch, by die 11 along parallel
Advance in the direction in protector base plate plate face, with punch matched moulds, the circular arc guardrail 9 between bending Chu Liangge foot guardrail rear end；
F, being fixed by whole mould, the circular arc guardrail after bending is welded by the oral area at die anchor ring 14 so that
Circular arc guardrail 9 connects into an entirety with foot's guardrail 7 of both sides, ultimately forms the rapid-assembling/disassembling leg of rehabilitation trainer
Protector.
Claims (1)
1. the rapid-assembling/disassembling leg protector of rehabilitation trainer, described leg protector includes:
Protector base plate (1), the bottom surface integral type at described base plate is provided with two parallel clamping plate (2), the plate of described clamping plate
Face is vertical with the plate face of base plate, has for assembling foot-operated accommodation space between two clamping plate；
Each described clamping plate (2) are provided with the opening draw-in groove (3) of U-shaped, the opening direction of the opening draw-in groove of described U-shaped
For horizontal direction, and the opening direction of two draw-in grooves is consistent；
The both sides of the edge of described protector base plate have the foot's guardrail (7) flipped up, logical between the rear end of Liang Ge foot guardrail
Cross circular arc guardrail (9) to connect as one, there is on foot's guardrail gaiter stock (8) wherein that extend longitudinally upward；
It is characterized in that, the making mould of described leg protector, including:
The overall lower mold (6) in H font, is vertically installed with at least two location in the middle part of the crossbeam of the lower mold of described H font
Pin (10)；
The overall u-shaped board-like upper mold of monoblock (5), is provided with two pieces of square drifts (13) in the bottom surface of described upper mold,
The dowel hole (12) matched with described alignment pin (10), two drifts and H word it is provided with between two pieces of described drifts
The crossbeam of shape lower mold matches and stamps out the clamping plate of protector；
Mould also includes one piece of die (11), and the side side of described die has the circular arc of the upper mold with described U-shaped
The anchor ring (14) of matching ends.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511025390.9A CN105478592B (en) | 2014-09-24 | 2014-09-24 | Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method |
| CN201410494916.7A CN104190071B (en) | 2014-09-24 | 2014-09-24 | The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410494916.7A CN104190071B (en) | 2014-09-24 | 2014-09-24 | The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511025390.9A Division CN105478592B (en) | 2014-09-24 | 2014-09-24 | Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104190071A CN104190071A (en) | 2014-12-10 |
| CN104190071B true CN104190071B (en) | 2016-08-17 |
Family
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511025390.9A Active CN105478592B (en) | 2014-09-24 | 2014-09-24 | Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method |
| CN201410494916.7A Active CN104190071B (en) | 2014-09-24 | 2014-09-24 | The rapid-assembling/disassembling leg protector of rehabilitation trainer, protector make mould and manufacture method |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511025390.9A Active CN105478592B (en) | 2014-09-24 | 2014-09-24 | Rapid mounting and demounting leg protection tool of rehabilitation training machine and protection tool manufacturing mold and manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN105478592B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6560781B1 (en) * | 2002-04-05 | 2003-05-13 | Rawlings Sporting Goods Company, Inc. | Baseball catcher's foot and toe guard |
| CN2813021Y (en) * | 2005-07-08 | 2006-09-06 | 赵均岳 | Wheel skidding bicycle |
| CN201703526U (en) * | 2010-06-08 | 2011-01-12 | 谭亚辉 | Bicycle pedal sleeve |
| CN202402409U (en) * | 2011-11-22 | 2012-08-29 | 徐州徐工挖掘机械有限公司 | Detachable cover plate fixing device |
| CN203226297U (en) * | 2013-03-14 | 2013-10-09 | 是佳运动器材股份有限公司 | Movable guard strip type ankle protector |
| CN103448861A (en) * | 2012-06-01 | 2013-12-18 | 陈尚文 | Demountable buckle shoe structure |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2186051Y (en) * | 1994-01-25 | 1994-12-28 | 王自强 | Combined fixed device for lower limbs wounded recovery |
| JP2006111103A (en) * | 2004-10-14 | 2006-04-27 | Shirouma Science Co Ltd | Bicycle |
| CN102026592B (en) * | 2008-05-15 | 2013-05-01 | 奥苏尔公司 | Circumferential walker |
| US8474849B2 (en) * | 2010-09-30 | 2013-07-02 | Permobil Ab | Wheelchair legrest assembly |
| CN203749670U (en) * | 2014-01-28 | 2014-08-06 | 首都医科大学附属北京天坛医院 | Barefoot dorsal flexure rehabilitative apparatus |
-
2014
- 2014-09-24 CN CN201511025390.9A patent/CN105478592B/en active Active
- 2014-09-24 CN CN201410494916.7A patent/CN104190071B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6560781B1 (en) * | 2002-04-05 | 2003-05-13 | Rawlings Sporting Goods Company, Inc. | Baseball catcher's foot and toe guard |
| CN2813021Y (en) * | 2005-07-08 | 2006-09-06 | 赵均岳 | Wheel skidding bicycle |
| CN201703526U (en) * | 2010-06-08 | 2011-01-12 | 谭亚辉 | Bicycle pedal sleeve |
| CN202402409U (en) * | 2011-11-22 | 2012-08-29 | 徐州徐工挖掘机械有限公司 | Detachable cover plate fixing device |
| CN103448861A (en) * | 2012-06-01 | 2013-12-18 | 陈尚文 | Demountable buckle shoe structure |
| CN203226297U (en) * | 2013-03-14 | 2013-10-09 | 是佳运动器材股份有限公司 | Movable guard strip type ankle protector |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105478592A (en) | 2016-04-13 |
| CN104190071A (en) | 2014-12-10 |
| CN105478592B (en) | 2017-05-24 |
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