CN104188005A - Technology and device for co-producing tight-peel citrus juice and mashed pulp - Google Patents
Technology and device for co-producing tight-peel citrus juice and mashed pulp Download PDFInfo
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- CN104188005A CN104188005A CN201410354314.1A CN201410354314A CN104188005A CN 104188005 A CN104188005 A CN 104188005A CN 201410354314 A CN201410354314 A CN 201410354314A CN 104188005 A CN104188005 A CN 104188005A
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- fruit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/04—Extraction of juices
- A23L2/06—Extraction of juices from citrus fruits
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
The invention relates to a technology and device for co-producing tight-peel citrus juice and mashed pulp. In the technology, a hot peeling method is employed. Fruit cores and degraded shriveled seeds attached to the fruit cores are removed through a core-poking machine. Pulp peels, juice and the mashed pulp are effectively separated through a double-pathway separator. The fruit, after being subjected to UHT, is packaged in sterile bags and is stored at a cool environment with a temperature being 0-4 DEG C. The mashed pulp is packaged in a quick-freezing manner and is frozenly stored under -18 DEG C. The fruit cores and the pulp peels are used as raw materials for extracting pectin, flavonoids and celluloses. The fruit juice is excellent in flavor. The mashed pulp is clean and fine. The pulp peels are free of pulp residues and are an excellent raw material for extracting the pection, the flavonoids and the celluloses. By means of the technology, a processing use ratio of the tight-peel citrus fruit is increased and a cleanness process of the tight-peel citrus fruit is achieved so that environmental pollution is reduced.
Description
Technical field
The invention belongs to food processing field, relate in particular to tight skin citrus (sweet orange, lemon, grape fruit etc.) the fruit juice comprehensive utilization technique fine and soft with fruit in oranges and tangerines processing.
Background technology
China is world's oranges and tangerines the first big producing countries, and wherein the output of the tight skin citrus such as sweet orange, lemon, grape fruit has exceeded 1,300 ten thousand tons, and tight skin citrus is mainly used in the manufacture of fruit juice.At present, the tight skin oranges and tangerines juice technology processed of China and equipment are mainly introduced from the U.S., Italy and the state such as Japanese, and adopting the orange blossom squeezer of the types such as FMC, Blang and An Disen, technique used is whole fruit or half fruit belt leather formula squeezing.
Belt leather milling process technique has handling capacity large, and crushing juice rate is high, saves the features such as labour, but also has following obvious defect:
1. adopt belt leather milling process production technology, fruit juice mixes the unhappy component (d-hesperidene, limonin, aurantiin, hexenoic aldehyde etc.) that is derived from pericarp essential oil etc., and fruit juice has bitter taste and acid, and local flavor is impure.
2. belt leather squeezing process, marc mesocarp is together with pulp adhesion.When pericarp extracts pectin, due to the sugar that contains volume in skin slag and pulp chip, cause rinsing and filtering technique obstacle, affect the filter effect of liquid pectin and the end product quality of pectin.
3. in marc, pulp slag is adhered on pericarp, has wasted the fine and soft resource of valuable fruit, and has caused environmental pollution.
Summary of the invention
Object of the present invention solves the problems of the prior art exactly, proposes a kind of peeling squeeze the juice technique and relevant device, realizes the tight skin orange juice Joint Production fine and soft with fruit, and provides the pericarp raw material of high-quality for the processing of essential oil and pectin.
Technical scheme of the present invention is as follows:
A kind of tight skin orange juice and the fine and soft joint production process of fruit, is characterized in that comprising the following steps successively:
1) fruit classification cleans;
2) blanching peeling;
Press fruit size grade, determine blanching treatment time, be generally 1～2min.
3) disclose core: after fruit blanching peeling, employing is disclosed core machine and disclosed core;
4) separate: the fruit of disclosing after core enters seperator, isolate successively thick capsule clothing, fruit juice and fruit young pilose antler;
5) sterilization of fruit juice, packaging and storage, the packaging storage that fruit is fine and soft.
Also comprise the steps: the pericarp stripping out for extracting essential oil, pectin, flavonoids and cellulose; By isolated thick capsule clothing with the fruit core disclosed for extracting pectin, flavonoids and cellulose.
Sterilization, packaging and the storage technology of the fruit juice described in step 5 are: fruit juice is after coarse filtration, and with 105～115 DEG C, 4～8S carries out instantaneous sterilizing, are then quickly cooled to below 40 DEG C, with after sterile bag aseptic packaging, are placed under 0～4 DEG C of environment and refrigerate.
The packaging storage technology of the fruit young pilose antler described in step 5 is: fruit is fine and soft after quick-frozen packaging, is placed in cold storage under-18 DEG C of environment.
Wherein, the described core machine of disclosing comprises support, geometrical clamp, oblique drift, back-moving spring, punch rod and leads core flexible pipe, in the lower platform of support, be provided with the geometrical clamp for fixing fruit, the top of support arranges reciprocating punch rod, between punch rod and support, be provided with back-moving spring, punch rod bottom is fixed with oblique drift, oblique drift front end stretches into geometrical clamp central authorities, oblique drift rear end with lead core flexible pipe and be connected, lead core flexible pipe and fruit core and collect and basket be connected.
Described seperator comprises frame and body, body comprises separation chamber, coarse filtration plate, two road separation chambers, fine filtration plate and fruit juice export from top to bottom successively one, the bottom side of one separation chamber is provided with the outlet of capsule clothing, the bottom side in two roads separation chamber is provided with the fine and soft outlet of fruit, the central authorities of He Er road separation chamber of described one separation chamber are all provided with power transmission shaft, and the scraper plate that has gradient with power transmission shaft is evenly installed on power transmission shaft.
Beneficial effect of the present invention:
The rise of " fruit grain orange " class oranges and tangerines pulp type beverage along with in recent years, the anxious increasing of demand of citrus fruit young pilose antler, environmental administration is also more and more higher to the standard of fruit processing enterprise waste discharge simultaneously, and the technique of the peeling squeezing of tight skin oranges and tangerines is applicable to the developing direction of fruit processing from now on.Although the many consumptions of this technique are artificial, have following obvious technique and economical advantage:
1) the tight skin oranges and tangerines peeling method of squeezing the juice, the fruit juice making is not sneaked into essential oil and the bitter substance in pericarp, pure taste.
2) manually shell orange peel, not with pulp slag, clearly clean, be the quality raw materials for essential oil and pectin production.
3) pulp after peeling adopts and discloses the heart and two pass isolation technics, has effectively removed the fruit core of oranges and tangerines, flat seed and capsule clothing, and the citrus fruit making is fine and soft soft clean, is the quality raw materials of producing with fruit squash, jam and cake stuffing.
4) peeling method can realize fruit juice and the fine and soft coproduction of fruit, and original pomace is turned waste into wealth, and has greatly increased the processing and utilization rate of tight skin citrusfruit, has improved added value of product.Reduce trash discharge simultaneously, realized " purifying " processing, reduced environmental pollution.
Brief description of the drawings
Fig. 1 is process chart of the present invention;
Fig. 2 is the structural representation of disclosing core machine of the present invention;
Fig. 3 is the structural representation of seperator of the present invention.
Detailed description of the invention
As Fig. 1, a kind of tight skin orange juice and the fine and soft joint production process of fruit, comprise the steps:
1) fruit classification cleans;
2) blanching peeling; Micromicro is to carry out for extracting essential oil, pectin, flavonoids and cellulose;
3) disclose core: employing is disclosed core machine and disclosed core, fruit core is used for extracting pectin, flavonoids and cellulose;
4) separate together: isolate capsule clothing; Capsule clothing is used for extracting pectin, flavonoids and cellulose;
5) two roads separate: isolate fruit young pilose antler and fruit juice;
6) sterilization of fruit juice, packaging and storage, the packaging storage that fruit is fine and soft.
As Fig. 2, the core machine of disclosing using in above-mentioned joint production process, comprise support 1, geometrical clamp 2, oblique drift 3, back-moving spring 4, punch rod 5 and lead core flexible pipe 6, in the lower platform of support 1, be provided with the geometrical clamp 2 for fixing fruit, the top of support 1 arranges reciprocating punch rod 5, between punch rod 6 and support 1, be provided with back-moving spring 4, punch rod 5 bottoms are fixed with oblique drift 3, oblique drift 3 front ends stretch into geometrical clamp 2 central authorities, oblique drift 3 rear ends with lead core flexible pipe 6 and be connected, lead core flexible pipe and collect basket 7 with fruit core and be connected.
The anterior internal diameter of oblique drift 3 is that 3～10mm. afterbody internal diameter is 5～12mm, and the length of oblique drift is 50～100mm, and leading core flexible pipe 6 internal diameters is 20～40mm.Under the acting in conjunction of intermittent type mechanical impulse force and back-moving spring, do reciprocating ballistic motion, the fruit core of going out is collected basket with leading core flexible pipe discharged to fruit core.
As Fig. 3, the seperator using in above-mentioned joint production process, described seperator comprises frame 21 and body, body comprises separation chamber 23, coarse filtration plate 18, two road separation chambers 14, fine filtration plate 19 and fruit juice export 12 from top to bottom successively one, the bottom side of one separation chamber 23 is provided with capsule clothing outlet 10, the bottom side in two roads separation chamber 14 is provided with the fine and soft outlet 11 of fruit, the central authorities of described one 23He of separation chamber bis-road separation chamber 14 are all provided with power transmission shaft 15, and the scraper plate 16 that has gradient with power transmission shaft is evenly installed on power transmission shaft 15.Power wheel 13 rotates and drives power transmission shaft 15 to rotate, and then drives scraper plate rotation.
The fruit of disclosing after core drops into one separation chamber 23 (the long 0.8～1.6m in chamber) from charging aperture 22, 4～8 of scraper plates that have certain gradient (inclination angle is 0～30 °) with axle are evenly installed on the power transmission shaft 15 of separation chamber, fruit high speed rotating scraper plate promote under move forward, in moving process, clashed into by scraper plate, fruit disintegrates and separates, fruit is fine and soft enters the second separation chamber with fruit juice through coarse filtration plate (hole diameter of sieve (perforated) plate 2.0～3.0mm), isolated thick capsule clothing is discharged from slag-drip opening, separating effect can be controlled by the length of the gradient of scraper plate and separation chamber.The gradient of scraper plate has set screw 17 to control,
Fruit young pilose antler enters two road separation chambers (the long 0.8～1.6m in chamber) with fruit juice and further separates, 4～8 of scraper plates that have certain gradient (inclination angle is 0～30 °) with main shaft are evenly installed on separation chamber's power transmission shaft, in separation process, fruit juice leaches through fine filtration plate (hole diameter of sieve (perforated) plate 0.3～0.7mm), enter fruit juice feeder from juice opening, the afterbody outlet of Guo Rongzecong separation chamber is discharged, and the fine and soft humidity of fruit can be controlled by the length of the gradient of scraper plate and separation chamber.
Illustrate below in conjunction with embodiment.
Embodiment 1
Tight skin orange juice and the fine and soft joint production process 1 of fruit, comprise the following steps successively:
A) get navel orange kind " friend's Na " fruit 1000kg, with soaking after 5min containing the disinfectant of 0.2 ‰ effective chlorine, with clear water spray one time;
B) by clean after fruit in 95 DEG C of hot water, blanching 1.5min, manually removes the peel while hot, obtains pericarp 245kg, for extracting essential oil, pectin, flavonoids and cellulose;
C), by the fruit ball after peeling, with disclosing core machine coring, obtain fruit core 53kg, for extracting pectin, flavonoids and cellulose;
D) by the fruit ball after coring, Yong Er road seperator by fine and soft to fruit juice, fruit, capsule ginning outturn from, obtain fruit juice 525kg, the fine and soft 146kg of fruit, thick capsule clothing 31kg;
E) by fruit juice with 110 DEG C, 6S sterilization, is quickly cooled to 40 DEG C, is that 20L sterile bag is packed through sterile packaging machine with capacity, obtains 27 bags of fruit juice, fruit juice is placed in to Cool Room 4 DEG C and preserves.
F) using instant freezer quick-frozen after-40 DEG C by fine and soft fruit, is that 20kg polyethylene eats packaging bags with capacity, obtains fine and soft 8 bags of fruit, is placed in-18 DEG C of freezers and preserves.
Embodiment 2
Tight skin orange juice and the fine and soft joint production process 2 of fruit, comprise the following steps successively:
A) get lemon kind " Lisbon " fruit 1000kg, with soaking after 5min containing the disinfectant of 0.2 ‰ effective chlorine, with clear water spray one time;
B) by clean after fruit in 95 DEG C of hot water, blanching 2min, manually removes the peel while hot, obtains pericarp 251kg, for extracting essential oil, pectin, flavonoids and cellulose;
C), by the fruit ball after peeling, with disclosing core machine coring, obtain fruit core 56kg, for extracting pectin, flavonoids and cellulose;
D) by the fruit ball after coring, Yong Er road seperator by fine and soft to fruit juice, fruit, capsule ginning outturn from, obtain fruit juice 546kg, the fine and soft 102kg of fruit, thick capsule clothing 45kg;
E) by fruit juice with 105 DEG C, 4S sterilization, is quickly cooled to 40 DEG C, is that 20L sterile bag is packed through sterile packaging machine with capacity, obtains 27 bags of fruit juice, fruit juice is placed in to Cool Room 4 DEG C and preserves.
F) using instant freezer quick-frozen after-40 DEG C by fine and soft fruit, is that 20kg polyethylene eats packaging bags with capacity, obtains fine and soft 5 bags of fruit, is placed in-18 DEG C of freezers and preserves.
Embodiment 3
Tight skin orange juice and the fine and soft joint production process 3 of fruit, comprise the following steps successively:
A) get grapefruit variety " horse is chatted seedless " fruit 1000kg, with soaking after 5min containing the disinfectant of 0.2 ‰ effective chlorine, with clear water spray one time;
B) by clean after fruit in 98 DEG C of hot water, blanching 1min, manually removes the peel while hot, obtains pericarp 232kg, for extracting essential oil, pectin, flavonoids and cellulose;
C), by the fruit ball after peeling, with disclosing core machine coring, obtain fruit core 48kg, for extracting pectin, flavonoids and cellulose;
D) by the fruit ball after coring, Yong Er road seperator by fine and soft to fruit juice, fruit, capsule ginning outturn from, obtain fruit juice 565kg, the fine and soft 112kg of fruit, thick capsule clothing 43kg;
E) by fruit juice with 108 DEG C, 4S sterilization, is quickly cooled to 40 DEG C, is that 20L sterile bag is packed through sterile packaging machine with capacity, obtains 26 bags of fruit juice, fruit juice is placed in to Cool Room 4 DEG C and preserves.
F) using instant freezer quick-frozen after-40 DEG C by fine and soft fruit, is that 20kg polyethylene eats packaging bags with capacity, obtains fine and soft 6 bags of fruit, is placed in-18 DEG C of freezers and preserves.
Above embodiment shows and has described general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; instead of limit the scope of the invention by any way; without departing from the scope of the invention; the present invention also has various changes and modifications, and these changes and improvements all fall in claimed scope.
Claims (6)
1. tight skin orange juice and the fine and soft joint production process of fruit, is characterized in that comprising the following steps successively:
1) fruit classification cleans;
2) blanching peeling;
3) disclose core: after fruit blanching peeling, employing is disclosed core machine and disclosed core;
4) separate: the fruit of disclosing after core enters seperator, isolate successively thick capsule clothing, fruit juice and fruit young pilose antler;
5) sterilization of fruit juice, packaging and storage, the packaging storage that fruit is fine and soft.
2. the tight skin orange juice of one as claimed in claim 1 and the fine and soft joint production process of fruit, is characterized in that, also comprises the steps: the pericarp stripping out for extracting essential oil, pectin, flavonoids and cellulose; By isolated thick capsule clothing with the fruit core disclosed for extracting pectin, flavonoids and cellulose.
3. the tight skin orange juice of one as claimed in claim 1 and the fine and soft joint production process of fruit, it is characterized in that, sterilization, packaging and the storage technology of the fruit juice described in step 5 are: fruit juice is after coarse filtration, with 105～115 DEG C, 4～8S carries out instantaneous sterilizing, then be quickly cooled to below 40 DEG C, with after sterile bag aseptic packaging, be placed under 0～4 DEG C of environment and refrigerate.
4. the tight skin orange juice of one as claimed in claim 1 and the fine and soft joint production process of fruit, is characterized in that, the packaging storage technology of the fruit young pilose antler described in step 5 is: fruit is fine and soft after quick-frozen packaging, is placed in cold storage under-18 DEG C of environment.
5. the tight skin orange juice of one as claimed in claim 1 and the fine and soft joint production process of fruit, it is characterized in that, the described core machine of disclosing comprises support, geometrical clamp, oblique drift, back-moving spring, punch rod and leads core flexible pipe, in the lower platform of support, be provided with the geometrical clamp for fixing fruit, the top of support arranges reciprocating punch rod, between punch rod and support, be provided with back-moving spring, punch rod bottom is fixed with oblique drift, oblique drift front end stretches into geometrical clamp central authorities, oblique drift rear end with lead core flexible pipe and be connected, lead core flexible pipe and collect basket with fruit core and be connected.
6. the tight skin orange juice of one as claimed in claim 1 and the fine and soft joint production process of fruit, it is characterized in that, seperator comprises frame and body, body comprises separation chamber, coarse filtration plate, two road separation chambers, fine filtration plate and fruit juice export from top to bottom successively one, the bottom side of one separation chamber is provided with the outlet of capsule clothing, the bottom side in two roads separation chamber is provided with the fine and soft outlet of fruit, the central authorities of He Er road separation chamber of described one separation chamber are all provided with power transmission shaft, and the scraper plate that has gradient with power transmission shaft is evenly installed on power transmission shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410354314.1A CN104188005B (en) | 2014-07-23 | 2014-07-23 | A kind of tight skin orange juice and the fine and soft joint production process of fruit and equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410354314.1A CN104188005B (en) | 2014-07-23 | 2014-07-23 | A kind of tight skin orange juice and the fine and soft joint production process of fruit and equipment thereof |
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| CN104188005A true CN104188005A (en) | 2014-12-10 |
| CN104188005B CN104188005B (en) | 2016-01-20 |
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Cited By (3)
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| CN106721763A (en) * | 2016-11-18 | 2017-05-31 | 钟山县橙浩水果种植专业合作社 | A kind of orange juice and preparation method thereof |
| CN106923356A (en) * | 2017-03-20 | 2017-07-07 | 重庆派森百橙汁有限公司 | Orange peel system of processing |
| CN107227046A (en) * | 2017-05-31 | 2017-10-03 | 青岛瑞之升生物科技有限公司 | A kind of efficient device for removing insoluble matter residue in capsicum red pigment solution |
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| Publication number | Publication date |
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| CN104188005B (en) | 2016-01-20 |
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