CN1041798A - Injecting wax-dyeing printing on fabrics skill and equipment - Google Patents
Injecting wax-dyeing printing on fabrics skill and equipment Download PDFInfo
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- CN1041798A CN1041798A CN 89108009 CN89108009A CN1041798A CN 1041798 A CN1041798 A CN 1041798A CN 89108009 CN89108009 CN 89108009 CN 89108009 A CN89108009 A CN 89108009A CN 1041798 A CN1041798 A CN 1041798A
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- wax
- dyeing
- batik
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Abstract
A kind of technology of textile wax-dyeing stamp, it is improvement to the manual wax-dyeing process of folk tradition, its key step is: injection is waxed, is dyed bag, washes, moves back wax, the last self-contained product that obtains, and the equipment of this process using comprises jet waxing device, travel mechanism, dyeing apparatus, Dewax device etc.Batik that the present invention makes and handicraft, rich color, simple and tasteful.Especially the product of silk batik is beautiful especially luxurious, thought-provoking, is the best seller of domestic and international technology, tourism, garment market.
Description
The invention belongs to the Processes and apparatus that on textiles, sprays wax printing.
Batik is that the art of dying is painted in the ancient craft among the people of China, is the traditional handicraft of a kind of uniqueness of southwest ethnic group, and literature record was just arranged before more than 2,000 years, and it spreads so far with style simple and tasteful, that afford food for thought always.Especially some places in Yunnan, Guizhou, Guangxi, handicrafts such as the clothes of wax printing, scarf, handkerchief have high reputation with the pattern henry of its meticulous making, abundant colors, Artline, be subjected to the favor of domestic and international consumption market, become the best seller in technology travel clothing shop.
The unique distinction of batik is to present the frost flower line after fabric is dyed, and this decorative pattern is just as preserved egg, marble grain, palmmprint, the trace of blood, tree root ..., existing rough elegance has fine and smooth style again.The formation of frost flower line is owing to wax embrittlement, and dyestuff infiltrates crackle and forms in dyeing course, stays untraceable natural vein to people.
Traditional batik is manual operations, and its technology is: selected certain wax, place the container fusion, and dip in the liquid of waxing with special wax spatula then, with people's design, the wax pattern that on cotton, draws specific by hand, this process is called waxes.Cotton after waxing take away dyeing, dewaxing, self-contained then just obtain the batik with national characters.There are two problems in this manual operations: the one, and labour intensity is big, and production efficiency is low; The 2nd, it is very high to operator's qualification and graphics art requirement to wax by hand, therefore is difficult to satisfy the needs in market.
About improving the manual way of wax printing, the inventor was once authorizing
Designed " injecting type wax printing device " in the Chinese patent utility model patent, the patent No.: 88205116, it is power that this device adopts compressed air, the wax liquid of fusing in advance is ejected on the textiles that is equipped with pattern plate, accelerate the speed of waxing, also improved the quality of batik.But this device also exists equipment investment big, needs to be equipped with special air compressor, and the distance of wax fluid catheter and shower nozzle is long in addition, and wax liquid is lowered the temperature in flow process greatly, easily forms shortcomings such as frozen plug, should use and be subjected to certain restriction.
The objective of the invention is for improving traditional craft operation of waxing, adopt special waxing attachment and a whole set of to dye, move back the technology of wax, accelerate the speed of wax printing and improved the quality of waxprinting textile, this cover technology not only can be made the cotton batik craft with same effect hand-manipulated, and creates and produce colorful, graceful luxurious waxprinting textile on silk, fiber crops, woolen cloth.
Technical process of the present invention such as Fig. 5
Equipment of the present invention includes paraffin melter, air heater, the shower nozzle of waxing, staining trough, move back wax pan etc.
Following elder generation partly is explained in detail waxing attachment in conjunction with the accompanying drawings:
Fig. 1 is the jet waxing device structure chart that shower nozzle moves;
Fig. 2 is the figure of travel mechanism of waxing attachment;
Fig. 3 is long formula jet waxing device structure chart;
Fig. 4 is the long formula jet waxing device figure of travel mechanism.
Can find out that in Fig. 1 wax liquid gushes out by shower nozzle (1), shower nozzle (1) comprises warm-air pipe (2) and wax liquid pipe (5), (2) and between (5) at an angle of 90, (4) be air source apparatus, it can adopt mini fan, light duty compressor or air compressor etc., the size of air quantity can be regulated, with the spray volume of control wax liquid. The wind that air source apparatus produces enters air heater (3), and air heater can adopt the forms such as direct electric heating, high temperature oil bath. After being heated, wind regime is directed to shower nozzle (1). Be provided with filter (8) and heating tube (7) in the wax melter (6), it is heated to molten condition with wax, causes shower nozzle (1) along wax liquid pipe (5) then, and wax liquid pipe is unsuitable oversize, does not solidify to guarantee the wax liquid in the pipe, arrives smoothly shower nozzle. The below of shower nozzle is pattern flower template (11) and fabric (12), and they place on the work top (13). Pattern flower template can be used synthetic material, plank, metallic aluminium or iron, when using iron plate, movably electromagnet apparatus (14) is set up in the below of shower nozzle (1), irony pattern flower template (11) above the fabric is tightly inhaled to be attached on the fabric, the edge of pattern plate and fabric can not produce the space like this, thereby obtain the wax pattern of clear-cut when guaranteeing wax spray. Wax melter (6), air heater (3) and shower nozzle (1) are installed on the travel mechanism (15) together, by guide wheel (9) and the movement all around of guide rail (10) do, to finish waxing to each position of pattern. The amplitude of shower nozzle (1) move left and right can be regulated by travel switch, adapts to the needs of pattern width. For adjusting the wax layer thickness, also an available variable-speed motor is adjusted the shower nozzle translational speed.
Another embodiment of waxing attachment is represented by Fig. 3, Fig. 4, injection apparatus and above-mentioned device are identical, the difference part is that work top (13) is lengthened to 50～60 meters, can utilize so the common stamp long table of ready-made part plate to finish wax printing, whole fabric made successional wax spray.
Again technological process of the present invention is described below:
The condition of waxing: the equipment front of waxing is described in detail, but the kind of wax, the temperature of waxing also is important factor. Adhesion is good in order to obtain, the abundant and low-cost kind of ice line, can select beeswax, paraffin, maple slurry etc., perhaps their mixture. In addition, the temperature in the air heater reaches more than 180 ℃, and the temperature that sprays wax liquid from shower nozzle is 80-140 ℃, and to the silk kind fabric, general control is between 80-120 ℃.
Dyeing: the textiles of upward intact wax can dye, and the method for dyeing and common method of dying cloth are similar, but batik is admittedly for there being wax, and temperature can not height, otherwise wax is melted away in dyeing course, so the batik fabric should dye between 25-50 ℃.One of method is a reactive dyeing, fills a prescription to be X type REACTIVE DYES (concentration is fixed according to dye level), accelerant 30-50 grams per liter.X type REACTIVE DYES is the stronger low temperature dyestuff of a kind of activity, can under 40 ℃ of conditions, finish suction look and set to fabric, be that cotton, fiber crops, hair, silk all can be dyeed in this way, temperature is controlled at 20-40 ℃ when adopting silk dyeing, and dyeing time is 40-60 minute.Two of method is sulfur dyeings, and the prescription of sulfuration method mainly adopts SULPHUR DYES, akali sulphide (concentration is all fixed according to dye level), soda ash (every liter 2 gram), and dyeing temperature is 20-40 ℃, the time is 20-40 minute.Three of method is reducing dye dyeing, the prescription of reducing dye dyeing mainly adopts reducing dye (concentration is decided according to dye level), sodium hydrosulfite (every liter of 10-15 gram), the caustic soda of 36 Baume degrees (10-25 grams per liter), dyeing temperature is 20-40 ℃, dyeing time is 20-40 minute.SULPHUR DYES method and reducing dye decoration method are mainly used in the batik of cotton, linen.
Washing: remove in order to make the loose colour after the dyeing, do not influence the quality of fabric, should fully wash the flush away loose colour before moving back wax.
Move back wax: at first in moving back wax pan, add 80-90 ℃ hot water that 2-4 gram washing agent is arranged (or add cold water in groove, heat up) when moving back wax, fabric after will dyeing is then put into, stir, the wax dissolving is bubbled through the water column, add cold water then, wax is solidified, drag for the wax (recyclable repeated use) of keeping afloat, take out fabric and do further to clean, make the product that obtains purifying wax.
Self-contained: as the above-mentioned finished product that moves back after wax is cleaned to be plated, pack, obtain being rich in the wax printing cloth or the handicraft of national characters at last.
Wax-dyeing process embodiment.
Embodiment one, silk batik.
Beeswax is heated to 100-120 ℃ in the wax melter, be sprayed onto wax liquid on the work look that is equipped with 100 gram silks and panda pattern plate from shower nozzle with the air that is heated to 200 ℃ by gauge tap simultaneously, the silk that obtains waxing drops into then in the following dye liquor and dyes.
Reactive red X-3B 3 grams
Active blue X-BR 1 gram
Salt 150 grams
5 liters in water
Temperature 30-35 ℃ of dyeing, dyeing time is 30 minutes, adds soda ash 50 gram fixation then in dye liquor, picks up after 30 minutes, connects following method again and moves back wax:
5 liters in water
Temperature 90-95 ℃
Time 30-40 minute
Earlier use hot wash after moving back wax, cold water washing, drying, whole scalding can obtain the silk panda wax printing product of a width of cloth purple.
Embodiment two, the cotton batik
Get one of 100 gram cotton poplin, spray a width of cloth Guilin Scenery with Hills and Waters wax pattern, it is dropped in the following dye liquor dye then by the waxing attachment of embodiment one.
Blue 7 grams of sulfuration
Akali sulphide 20 grams
5 liters in water
Temperature: room temperature, time 40-50 minute
Take out then, move back wax, can obtain the Guilin Scenery with Hills and Waters wax printing product that a width of cloth is hidden blue look by the method for embodiment one.
Claims (8)
1, a kind of batik printing process, comprise steps such as waxing, dye, move back wax, it is characterized in that fabric is layered on earlier under the pattern flower template, with hot-air the wax liquid injection of fusing is waxed, under 20-40 ℃ temperature, dye then, through washing with move back wax liquid and move back wax, obtain the wax printing product after self-contained again.
2, batik printing process according to claim 1 is characterized in that the kind of waxing is one of beeswax, paraffin, maple slurry or their mixture.
3, batik printing process according to claim 1 is characterized in that more than the hot air to 180 ℃ that the temperature of wax liquid spray is 80-140 ℃.
4, batik printing process according to claim 1 is characterized in that the method that dyes can use reactive dyeing, sulfur dyeing, reducing dye dyeing, and the time of dyeing is 20-60 minute.
5, batik printing process according to claim 1 is characterized in that moving back the washing agent that contains every liter of 2-4 gram in the wax liquid, and the temperature of moving back wax liquid is 80-90 ℃.
6, the equipment that batik printing process according to claim 1 adopted is characterized in that comprising injecting type waxing attachment, travel mechanism, dyeing apparatus, Dewax device etc.
7, equipment according to claim 6, the wax melter (6) that it is characterized in that the injecting type waxing attachment has a wax liquid pipe (5) that wax liquid is caused shower nozzle (1), be wind regime device (4) and air heater (3) directly over the shower nozzle (1), the below of shower nozzle (1) is pattern plate and fabric.
8, the equipment according to claim 6 is characterized in that travel mechanism (15) is made up of guide wheel (9), guide rail (10), and pattern flower template (11) and fabric are placed on the work top, and mobile electromagnetical iron (14) can be loaded onto in the bottom of workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89108009 CN1015558B (en) | 1989-10-14 | 1989-10-14 | Injecting wax-dyeing printing on fabrics skill and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89108009 CN1015558B (en) | 1989-10-14 | 1989-10-14 | Injecting wax-dyeing printing on fabrics skill and equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1041798A true CN1041798A (en) | 1990-05-02 |
| CN1015558B CN1015558B (en) | 1992-02-19 |
Family
ID=4857418
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 89108009 Expired CN1015558B (en) | 1989-10-14 | 1989-10-14 | Injecting wax-dyeing printing on fabrics skill and equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1015558B (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101289813B (en) * | 2008-04-16 | 2010-09-01 | 济宁如意印染有限公司 | Process for continuously printing patterns on purified cotton textiles by wax printing |
| CN104060486A (en) * | 2014-06-25 | 2014-09-24 | 太仓市虹鹰印花有限公司 | Random wax dyeing technology |
| CN104074077A (en) * | 2014-06-25 | 2014-10-01 | 太仓市虹鹰印花有限公司 | Hot stamping method for paraffin |
| CN104163035A (en) * | 2014-06-25 | 2014-11-26 | 太仓市虹鹰印花有限公司 | Paraffin wax hot printing device |
| CN104404727A (en) * | 2014-11-24 | 2015-03-11 | 苏州瑞日纺织科技有限公司 | Fabric pattern drip printing device |
| CN105178071A (en) * | 2015-08-11 | 2015-12-23 | 贵州大学 | Wax distribution machine for wax printing |
| CN106079867A (en) * | 2016-08-04 | 2016-11-09 | 张艺馨 | A kind of artistic pattern transfer device and printing transferring method thereof |
| CN106364176A (en) * | 2016-08-31 | 2017-02-01 | 贵州翰凯斯智能技术有限公司 | Wax printing method |
| CN106395511A (en) * | 2016-06-17 | 2017-02-15 | 桐乡市龙欣印染有限公司 | Intermittent rotation device of printing worktable |
| CN109056237A (en) * | 2018-11-01 | 2018-12-21 | 张虹 | Wax applyor for clothing weaving loom |
| CN109174554A (en) * | 2016-08-20 | 2019-01-11 | 王永超 | A kind of efficient Wax applyor of shoemaking fabric |
| CN113605016A (en) * | 2021-08-23 | 2021-11-05 | 黔东南仰优民族工艺品有限公司 | Wax map drawing machine and using method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100346982C (en) * | 2005-06-09 | 2007-11-07 | 杭州宏华数码科技股份有限公司 | Automatic deviation corrector and correcting method for belt guided digital jet printer guide belt |
-
1989
- 1989-10-14 CN CN 89108009 patent/CN1015558B/en not_active Expired
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101289813B (en) * | 2008-04-16 | 2010-09-01 | 济宁如意印染有限公司 | Process for continuously printing patterns on purified cotton textiles by wax printing |
| CN104060486A (en) * | 2014-06-25 | 2014-09-24 | 太仓市虹鹰印花有限公司 | Random wax dyeing technology |
| CN104074077A (en) * | 2014-06-25 | 2014-10-01 | 太仓市虹鹰印花有限公司 | Hot stamping method for paraffin |
| CN104163035A (en) * | 2014-06-25 | 2014-11-26 | 太仓市虹鹰印花有限公司 | Paraffin wax hot printing device |
| CN104404727B (en) * | 2014-11-24 | 2016-08-24 | 苏州瑞日纺织科技有限公司 | A kind of fabric pattern drips printing equipment to be put |
| CN104404727A (en) * | 2014-11-24 | 2015-03-11 | 苏州瑞日纺织科技有限公司 | Fabric pattern drip printing device |
| CN105178071A (en) * | 2015-08-11 | 2015-12-23 | 贵州大学 | Wax distribution machine for wax printing |
| CN106395511A (en) * | 2016-06-17 | 2017-02-15 | 桐乡市龙欣印染有限公司 | Intermittent rotation device of printing worktable |
| CN106079867A (en) * | 2016-08-04 | 2016-11-09 | 张艺馨 | A kind of artistic pattern transfer device and printing transferring method thereof |
| CN109174554A (en) * | 2016-08-20 | 2019-01-11 | 王永超 | A kind of efficient Wax applyor of shoemaking fabric |
| CN106364176A (en) * | 2016-08-31 | 2017-02-01 | 贵州翰凯斯智能技术有限公司 | Wax printing method |
| CN109056237A (en) * | 2018-11-01 | 2018-12-21 | 张虹 | Wax applyor for clothing weaving loom |
| CN113605016A (en) * | 2021-08-23 | 2021-11-05 | 黔东南仰优民族工艺品有限公司 | Wax map drawing machine and using method thereof |
| CN113605016B (en) * | 2021-08-23 | 2024-04-26 | 黔东南仰优民族工艺品有限公司 | Wax pattern drawing machine and application method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1015558B (en) | 1992-02-19 |
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