CN104178876B - The weaving process of welt indulged by a kind of aloe viscose - Google Patents
The weaving process of welt indulged by a kind of aloe viscose Download PDFInfo
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- CN104178876B CN104178876B CN201410367062.6A CN201410367062A CN104178876B CN 104178876 B CN104178876 B CN 104178876B CN 201410367062 A CN201410367062 A CN 201410367062A CN 104178876 B CN104178876 B CN 104178876B
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Abstract
The invention discloses the weaving process that welt indulged by a kind of aloe viscose, comprise the steps: winding procedure; Warping process; Sizing operation; Pass operation; Weaving process.The present invention, for making vertical raised line effect obvious, is increasing the consolidation tissue of combining while latitude floats long line and adopting heart yearn and add 2 circulations between two vertical raised lines when carrying out organization design.Optimize winder, warping, sizing, the technological parameter of operation such as to weave, meet Production requirement.Make weaving efficiency up to 95%, first grade percentage put in storage reaches 98%.
Description
Technical field
The invention belongs to field of textile industry, be specifically related to the weaving process that welt indulged by a kind of aloe viscose.
Background technology
Aloe is as a kind of plant with multiple special efficacy of pure natural, containing various active compositions such as Anthraquinones, carbohydrate, amino acid, vitamins in its fresh leaf, have and improve body immunity, anti-ageing, treatment rheumatic and effect of rheumatoid arthritis, have good skin care effect, be the desirable feedstock making garment material simultaneously.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, the invention provides the weaving process that welt indulged by a kind of aloe viscose.
Technical scheme: the weaving process of welt indulged by a kind of aloe viscose, comprises the steps:
(1) winding procedure:
Bobbin winder is adopted to carry out doff, main technologic parameters: winder speed 600m/min, the weight of influence of winding tension packing ring is 10g, Winding Density of Cheese 0.45g/cm
3, doff channels clean during winder, will be kept unimpeded; Avoid producing handle yarn during process broken end, tieing meets the requirements;
(2) warping process:
Adopt beam warper, the warping speed of a motor vehicle controls at 800 m/min, and drag board spaces 25mm, platen pressure 4100N, and warping joins axle: heart yarn 536 is 1 axle, and all the other 8168 is 13 axles, 629 × 4+628, axles × 9 axles, rolling density 0.48g/cm
3;
(3) sizing operation:
Due to the light green color Quality Pure Cotton Yarn Production that heart yarn is 18.2tex, not with weft yarns, rub less, therefore become separately axle without the need to sizing, only need to aloe mucilage glue fiber yarn sizing:
A. formula of size
JS-2 type converted starch is selected to be main slurry: 68-84kg; XZW-2 acrylic size: 17-32kg; SD-A-02 smooth agent: 1-6kg;
B. slashing technique
Adopt dual-box slasher sizing, slashing technique: I district squeezing pressure 6 ~ 10kN, II district's squeezing pressure is 12 ~ 24kN, unwinding tension 300N, feeding tension force 200N, winding tension 2500N, dry district drying tube temperature 105 DEG C, wet district drying tube temperature 115 DEG C, slurry groove temperature 95 DEG C, the rate of sizing 12%, speed of a motor vehicle 50m/min, regain 9%;
(4) operation is passed
Gait to adopt and wear method according to figure, rule (13-16,29-32) is through first and second sheet heald frame, and heart yearn (6-7,22-23) penetrates the 7th, eight heald frame; During denting, two vertical raised lines divide wears different dent, and simultaneously because heart yearn does not manifest at fabric face, therefore heart yearn does not occupy dent separately, and itself and adjacent yarn are penetrated same dent, to guarantee fabric face even density;
(5) weaving process
Air-jet loom is weaved, and form product, the speed of a motor vehicle is 650r.min
-1, gear yarn pin release time is 80 °, and main jet opening and closing time is 80-160 °, auxiliary spray opening and closing time is: SV1 is 80-150 °, SV2 is 100-170 °, SV3 be 120-200 °, SV4 is 140-220 °, SV5 is 160-250 °, SV6 is 180-290 °, and loom opening time is 295 °, and warp tension is 3000 N, main burner pressure is 0.35MPa, and pilot jet pressure is 0.40MPa.
As optimization: described JS-2 type converted starch: pH value is 7.5, viscosity is 21.1mPa.s.
As optimization: described XZW-2 acrylic size: pH value is 6.0, viscosity is 11.0mPa.s.
As optimization: described SD-A-02 smooth agent: pH value is 7.5.
As optimization: as preferably, described JS-2 type converted starch: 75kg; XZW-2 acrylic size: 25kg; SD-A-02 smooth agent: 2kg.
As optimization: described product fabric width is: 165cm; Warp thread: the rice white aloe mucilage glue fiber yarn of ground through being 14.5tex, heart yearn is the light green color Quality Pure Cotton Yarn Production of 18.2tex, and rule is the light yellow aloe mucilage glue fiber yarn of 14.5tex light green color aloe mucilage glue fiber yarn and 14.5tex; The light yellow aloe mucilage glue fiber yarn of weft yarn: 9.7tex; Through close: 528/10cm; Filling density: 322/10cm; Basic organization: ten times latitude galassings on ten; Consolidation tissue: plain weave; Selvage weave: plain weave.
Beneficial effect: concrete advantage of the present invention is as follows:
(1) hold together effect strengthened for making latitude float long collection, the vertical raised line effect of fabric face is more obvious, when producing, two long equally latitudes is floated long line and draws close, and then floats long line fills out at latitude and paint consolidation tissue (plain weave).
(2) for increasing the protuberance degree of vertical raised line, the light green color Quality Pure Cotton Yarn Production of 2 18.2tex is embedded as heart yearn in the middle of each vertical raised line, heart yearn is not knitted with any weft yarn cross, floating on latitude floats on long line, and be sunken under consolidation tissue (plain weave), it only plays liner effect, will extract, so can use poor raw material when Final finishing.
(3) between two vertical raised lines, adding the consolidation tissue of 2 circulations, when ensureing fabric face continuous tissue, making vertical raised line more protruding and clear.
Accompanying drawing explanation
Fig. 1 is looming draft of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described.
Embodiment
A weaving process for welt indulged by aloe viscose, comprises the steps:
(1) winding process
Adopt 1332M type bobbin winder to carry out doff, with " middle tension force, medium velocity, filoplume reducing, little elongation " for technological principle, main technologic parameters: winder speed 600m/min, the weight of influence of winding tension packing ring is 10g, Winding Density of Cheese 0.45g/cm
3.Doff channels clean will be kept during winder unimpeded; Will avoid producing handle yarn during process broken end, tieing will meet the requirements.
(2) warping process
Adopt Benniger beam warper, with " the middle speed of a motor vehicle, middle tension force, three even " for technological principle, strict implement operational procedure during warping, strict control single thread and sheet yarn tension, prevent the faults such as loose yarn and slack list, rolling density wants moderate grasp, avoids the unrestrained yarn because rolling density is excessive or the too small sizing unwinding tension caused fluctuates and formed and broken end.The warping speed of a motor vehicle controls at 800 m/min, and drag board spaces 25mm, platen pressure 4100N, and warping joins axle: heart yarn 536 is 1 axle, and all the other 8168 is 13 axles, 629 × 4+628, axles × 9 axles, rolling density 0.48g/cm
3.
(3) sizing operation
Due to the light green color Quality Pure Cotton Yarn Production that heart yarn is 18.2tex, not with weft yarns, rub less, therefore become separately axle without the need to sizing.This product only need to aloe mucilage glue fiber yarn sizing.
A. formula of size
Because the hydrophilic power of aloe viscose is large, easy starching, therefore selects the converted starch good to synthetic fiber affinity to be main slurry, acrylic size can make yarn soft, and increase its coating effect, but its consumption will be controlled, the excessive easy formation moisture absorption of consumption is glued again.In formula, add smooth agent, the secondary filoplume caused during to reduce dry leasing, guarantees that opening is clear.JS-2 type converted starch can not only improve ABRASION RESISTANCE, the elasticity of serous coat, and easier leasing, and its outward appearance is white powder, and pH value is 7.5, and viscosity is 21.1mPa.s.XZW-2 acrylic size be conducive to keep serous coat complete, leasing is easy, opening is clear, its outward appearance is oyster white viscous body, and pH value is 6.0, and viscosity is 11.0mPa.s.The small adult that SD-A-02 smooth agent is inclined to by the plasticization of synthetic slurry is formed, and its outward appearance is micro-yellow mobility liquid, and pH value is 7.5.Formula of size: JS-2 type converted starch 75kg, XZW-2 acrylic size 25kg, SD-A-02 smooth agent 2kg.
B. slashing technique
Adopt ancestral's gram S432 type dual-box slasher sizing.Slashing technique: I district squeezing pressure 6 ~ 10kN, II district's squeezing pressure is 12 ~ 24kN, unwinding tension 300N, feeding tension force 200N, winding tension 2500N, dry district drying tube temperature 105 DEG C, wet district drying tube temperature 115 DEG C, slurry groove temperature 95 DEG C, the rate of sizing 12%, speed of a motor vehicle 50m/min, regain 9%.The starching of this product should for the purpose of " being coated to, permeating be auxiliary, covering filoplume ".Because aloe viscose staple fibre spun yarn regain is high, elongation at break is large, keeps uniform sheet yarn tension, and adopt suitable tension force in sizing process, avoids extending excessively causing the increase of weaving broken end; Strict control sized warp moisture regain, because aloe viscose is more responsive to regain, too low easy brittle failure, too high yarn strength reduces too much, easy when weaving; The sizing speed of a motor vehicle will be stablized to control sizing quality; Aloe viscose is more responsive to temperature, too low easy the laitance coating of slurry groove temperature, too high easy damaged fiber.
(4) technique is passed
Looming draft as shown in Figure 1.Gait to adopt and wear method according to figure, rule (13-16,29-32) is through first and second sheet heald frame, and heart yearn (6-7,22-23) penetrates the 7th, eight heald frame; During denting, two vertical raised lines divide wears different dent, and simultaneously because heart yearn does not manifest at fabric face, therefore heart yearn does not occupy dent separately, and itself and adjacent yarn are penetrated same dent, to guarantee fabric face even density.
(5) weaving process
GA708 air-jet loom is weaved, with " the middle speed of a motor vehicle, little opening, hightension " for technological principle.Loom technique is as shown in table 1.
Table 1 loom processing parameter setting
As can be seen from Table 1:
(1) pressure setting: for preventing weft yarn from occurring " front gather around rear squeeze " phenomenon in wefting insertion passage, main burner pressure setting is lower than pilot jet pressure.Because weft yarn is thinner, pressure is arranged can not be too large, prevents from dispelling or blow staplings yarn.
(2) warp tension: through practice, warp tension is set to 3000N, be not only conducive to urgent weft yarn and opening or cleaning shed open, and warp end break is few.
(3) opening time: be urgent weft yarn, opening time elects 295 ° as.
(4) major-minor nozzle opening and closing time is arranged: the opening and closing time of major-minor nozzle arranges the success or failure being related to wefting insertion, rationally must arrange opening and closing time.
(5) for guaranteeing carrying out smoothly of production, periodic maintenance to be carried out to relevant device, changing in time and damaging device.
(6) strictly control workshop moisture temperature: because aloe viscose is more responsive to humiture, therefore strictly must control workshop moisture temperature, prevent humiture to fluctuate excessive, workshop temperature is 25 ~ 27 DEG C, and relative humidity is 65-70%.
Product fabric width is: 165cm; Warp thread: the rice white aloe mucilage glue fiber yarn of ground through being 14.5tex, heart yearn is the light green color Quality Pure Cotton Yarn Production of 18.2tex, and rule is the light yellow aloe mucilage glue fiber yarn of 14.5tex light green color aloe mucilage glue fiber yarn and 14.5tex; The light yellow aloe mucilage glue fiber yarn of weft yarn: 9.7tex; Through close: 528/10cm; Filling density: 322/10cm; Basic organization: ten times latitude galassings on ten; Consolidation tissue: plain weave; Selvage weave: plain weave.
Warp thread mainly with rice white and jade-green yarn for dominant hue, weft yarn adopts lurid yarn, the light green color warp thread of rule part and the arrangement of light yellow warp thread are than being 1:1, form monolayer organization, with consolidation continuous tissue, make fabric face have significantly longitudinal convex stripe, reverse side is then the appearance effect of the floating long line of weft yarn, has stronger third dimension.
The present invention:
(1) for making vertical raised line effect obvious, the consolidation tissue of combining while latitude floats long line and adopting heart yearn and add 2 circulations between two vertical raised lines is being increased when carrying out organization design.
(2) optimize winder, warping, sizing, the technological parameter of operation such as to weave, meet Production requirement.Make weaving efficiency up to 95%, first grade percentage put in storage reaches 98%.
For those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (6)
1. a weaving process for welt indulged by aloe viscose, it is characterized in that: comprise the steps:
(1) winding procedure:
Bobbin winder is adopted to carry out doff, main technologic parameters: winder speed 600m/min, the weight of influence of winding tension packing ring is 10g, Winding Density of Cheese 0.45g/cm
3, doff channels clean during winder, will be kept unimpeded; Avoid producing handle yarn during process broken end, tieing meets the requirements;
(2) warping process:
Adopt beam warper, the warping speed of a motor vehicle controls at 800 m/min, and drag board spaces 25mm, platen pressure 4100N, and warping joins axle: heart yarn 536 is 1 axle, and all the other 8168 is 13 axles, 629 × 4+628, axles × 9 axles, rolling density 0.48g/cm
3;
(3) sizing operation:
Due to the light green color Quality Pure Cotton Yarn Production that heart yarn is 18.2tex, not with weft yarns, rub less, therefore become separately axle without the need to sizing, only need to aloe mucilage glue fiber yarn sizing:
A. formula of size
JS-2 type converted starch is selected to be main slurry: 68-84kg; XZW-2 acrylic size: 17-32kg; SD-A-02 smooth agent: 1-6kg;
B. slashing technique
Adopt dual-box slasher sizing, slashing technique: I district squeezing pressure 6 ~ 10kN, II district's squeezing pressure is 12 ~ 24kN, unwinding tension 300N, feeding tension force 200N, winding tension 2500N, dry district drying tube temperature 105 DEG C, wet district drying tube temperature 115 DEG C, slurry groove temperature 95 DEG C, the rate of sizing 12%, speed of a motor vehicle 50m/min, regain 9%;
(4) operation is passed
Gait to adopt and wear method according to figure, rule (13-16,29-32) is through first and second sheet heald frame, and heart yearn (6-7,22-23) penetrates the 7th, eight heald frame; During denting, two vertical raised lines divide wears different dent, and simultaneously because heart yearn does not manifest at fabric face, therefore heart yearn does not occupy dent separately, and itself and adjacent yarn are penetrated same dent, to guarantee fabric face even density;
(5) weaving process
Air-jet loom is weaved, and form product, the speed of a motor vehicle is 650r.min
-1, gear yarn pin release time is 80 °, and main jet opening and closing time is 80-160 °, auxiliary spray opening and closing time is: SV1 is 80-150 °, SV2 is 100-170 °, SV3 be 120-200 °, SV4 is 140-220 °, SV5 is 160-250 °, SV6 is 180-290 °, and loom opening time is 295 °, and warp tension is 3000 N, main burner pressure is 0.35MPa, and pilot jet pressure is 0.40MPa.
2. the weaving process of welt indulged by aloe viscose according to claim 1, it is characterized in that: described JS-2 type converted starch: pH value is 7.5, viscosity is 21.1mPa.s.
3. the weaving process of welt indulged by aloe viscose according to claim 1, it is characterized in that: described XZW-2 acrylic size: pH value is 6.0, and viscosity is 11.0mPa.s.
4. the weaving process of welt indulged by aloe viscose according to claim 1, it is characterized in that: described SD-A-02 smooth agent: pH value is 7.5.
5. the weaving process of welt indulged by aloe viscose according to claim 1, it is characterized in that: as preferably, described JS-2 type converted starch: 75kg; XZW-2 acrylic size: 25kg; SD-A-02 smooth agent: 2kg.
6. the weaving process of welt indulged by aloe viscose according to claim 1, it is characterized in that: described product fabric width is: 165cm; Warp thread: the rice white aloe mucilage glue fiber yarn of ground through being 14.5tex, heart yearn is the light green color Quality Pure Cotton Yarn Production of 18.2tex, and rule is the light yellow aloe mucilage glue fiber yarn of 14.5tex light green color aloe mucilage glue fiber yarn and 14.5tex; The light yellow aloe mucilage glue fiber yarn of weft yarn: 9.7tex; Through close: 528/10cm; Filling density: 322/10cm; Basic organization: ten times latitude galassings on ten; Consolidation tissue: plain weave; Selvage weave: plain weave.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH11124754A (en) * | 1997-10-16 | 1999-05-11 | Miyakoori Kk | Cloth |
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| US6918413B2 (en) * | 2001-10-02 | 2005-07-19 | Nisshinbo Industries, Inc. | Warp backed weave denim |
| CN102051744A (en) * | 2009-10-29 | 2011-05-11 | 海安县联发张氏色织有限公司 | Chemical fiber/cotton blended colored woven fabric and weaving process thereof |
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Effective date of registration: 20160627 Address after: 226000, Jiangsu Province, Tongzhou District Xianfeng Town, Nantong village 29 weeks Patentee after: NANTONG DESHENG TEXTILE CO., LTD. Address before: 226000 Jiangsu Province, Nantong City Chongchuan District Youth Road No. 105 Patentee before: Jiangsu Engineering Vocational College |
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