CN104164763B - A kind of equipment grass cloth being made into Chinese Painting and Calligraphy carrier - Google Patents
A kind of equipment grass cloth being made into Chinese Painting and Calligraphy carrier Download PDFInfo
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- CN104164763B CN104164763B CN201410232005.7A CN201410232005A CN104164763B CN 104164763 B CN104164763 B CN 104164763B CN 201410232005 A CN201410232005 A CN 201410232005A CN 104164763 B CN104164763 B CN 104164763B
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Abstract
The invention provides a kind of disengaging artificial treatment, more stable equipment grass cloth being made into painting and calligraphy carrier of end product quality, comprise the cloth feed machine, treatment trough, press drier, mangle and the fabric winding machine that are connected successively with transfer cylinder, in described treatment trough, cleaning fluid be housed and be disposed with the first cleaning area, sanding region and the second cleaning area, be provided with ultrasonic wave processing region in the cleaning fluid scope of submergence of the first cleaning area.This equipment is adopted to make the painting and calligraphy grass cloth quality of process be different from artificial treatment more stable and reliable.
Description
Technical field
The present invention relates to a kind of equipment making Chinese Painting and Calligraphy carrier, particularly a kind of equipment taking grass cloth as raw material and make Chinese Painting and Calligraphy carrier.
Background technology
Grass cloth is that national non-material cultural heritage (number: VIII-102), is also the typical products that rural economy crop adopts traditional handicraft deep processing by legacy.
Grass cloth is after a kind of ramee comes unstuck with natural method, then with the civilian cloth of manual moraine fiber crops, starching, warping, braiding, has the production history of thousands of years in China.Grass cloth is divided into plain and rib fabric by braid method, and the warp thread of plain is single thread, and the warp thread of rib fabric is two yarns.The base cloth of painting and calligraphy grass cloth is just woven by hand the raw grass cloth of plain weave.Before the post processing of tradition and modernity technology, raw grass cloth quality is stiff, feel is very coarse, color is dark olive drab(O.D), be generally used for funeral and interment industry (coarse cloth) and make pocket, garment lining etc., the civilian grass cloth makeing the article such as mosquito net, clothing, sheet be again through artificial destarch, rinsing, beat after-tack, submissive lawn, this type of fine cloth, though the soft but woven design of quality loosens, do not have deflection, yielding, size is unstable, cloth cover is still felt coarse, perishable pen, performance of ink extreme difference, can not be used for creating painting and calligraphy pieces.
The length of grass cloth fiber be the 6-10 of cotton doubly, have trench hole, tube wall concrete dynamic modulus in the middle of fiber, in fiber containing giving repeated exhortations, the natural-plant-essence such as pyrimidine, purine, thus, grass cloth has anticorrosion, mildew-resistant, fungi-proofing function.Due to ramie impact by disease and pest in natural ecological environment, ramie epidermin just leaves the traces such as worm defect and defect, can not be removed completely when China grass degumming, so on grass cloth surface, there is dark brown or light/dark balance fault in some warp, a certain section of latitude fiber, but, the flaw does not cover jade, just because of there are these faults to define the cloth cover texture charm of grass cloth uniqueness, and not reproducible and copy.
Grass cloth has two kinds of braid methods.1. single thread braiding.Namely warp and parallel are single filamental thread of splicing.2. pair yarn braiding.Namely warp is 2 filamental threads of splicing, and parallel is single filamental thread of splicing.Painting and calligraphy grass cloth is that the primary grass cloth in-depth of single thread braiding processes.
In China, grass cloth has the production history of more than 1000 year, along with people exist to the continuous growth of cultural product demand, originally only for the grass cloth of live clothing and handicraft, after deep processing, can be used for writing and drawing a picture, make common grass cloth become painting and calligraphy grass cloth, become the The Third Culture carrier of letter of credence, picture art in carrying after tiffany and rice paper.Painting and calligraphy grass cloth has distinct artistic expression style and technical characterstic, it is not easily damaged by worms, not cracky, UV resistant irradiation, and cloth cover exquisiteness is smooth, thus, the book that painting and calligraphy grass cloth is created, paintings product can be collected for a long time, make Chinese book, picture art can realize thousand succession.Because painting and calligraphy grass cloth is traditional handicraft braiding, woven design all never repeats with identical on every one-inch with local color and luster, so painting and calligraphy grass cloth also has unique antiforge function.
At present, make painting and calligraphy grass cloth and all adopt manual operations, also there is no a kind of Special complete equipment grass cloth being made into painting and calligraphy carrier.
Summary of the invention
A kind of disengaging artificial treatment is provided, more stable equipment grass cloth being made into painting and calligraphy carrier of end product quality for solving the problems of the technologies described above.The present invention is realized by following technical proposal:
A kind of device grass cloth being treated to Chinese Painting and Calligraphy carrier, comprise the cloth feed machine, treatment trough, press drier, mangle and the fabric winding machine that are connected successively with transfer cylinder, in described treatment trough, cleaning fluid be housed and be disposed with the first cleaning area, sanding region and the second cleaning area, be provided with ultrasonic wave processing region in the cleaning fluid scope of submergence of the first cleaning area.
Raw grass cloth is delivered to the treatment trough that cleaning fluid is housed through cloth feed machine, and submergence wherein, ultrasonic wave processing region is also provided with in treatment trough, producing ultrasonic wave is convert electric energy to high-frequency mechanical oscillation by transducer, countless micro-bubbles can be formed in cleaning fluid, when the micro-bubble that these contain huge mechanical energy touches grass cloth fiber, generation is burst, its energy is more than 10000 atmospheric instantaneous high pressures, and cleaning fluid is done to compress and sparse periodic vibration under this energy.Due to the string that grass cloth fiber is natural, by the single long-fiber bundle manually combed from whole bundle (fibre bundle that a ramie peel obtains through traditional degumming tech) ramee from out splicing, under 30 power microscopes, observe these fibre bundles is irregular loose arranged in a straight line, thickness is variant, can to invade in the space of grass cloth ramee filament containing the micro-bubble of high-energy wave in these cleaning liquids and produce tensile force and produce powerful impulsive force at fiber surface, grass cloth ramee inside is forced to be compressed and to expand and produce elastic deformation (blending grass cloth, the fiber of mechanism grass cloth and other cloth is staple fibre, in being closely wound around after modern textile false twisting process, the spirality yarn of even thickness, high-energy wave liquid can not produce effect to it.), thus extrude and remove grass cloth fibrous inside and colloid remaining on the surface and impurity.This process is different from chemical Degumming, enzyme comes unstuck, biological degumming technique, and save time, effect is high, cost is low, low-carbon environment-friendly.Grass cloth after coming unstuck is through the polishing in sanding region, grass cloth fiber ends is pulled out from ramee, grass cloth surface is made to form one deck down, make the more fine and smooth profit of grass cloth soft, its water imbibition and ink wetting capability improve 20%-40% than the grass cloth without polishing, grass cloth after polishing is delivered to and enters pulse mangle after press drier sloughs the moisture of 95% and make the cavity of fibrous inside constantly shrink, expand, stiff fiber is become submissive, finally be delivered to fabric winding machine, become finished product, namely complete Fully-mechanized process.
Preferably, ultrasonic wave processing region sends hyperacoustic power density 0.5W/ ㎝
2, frequency 20-30KHz.The more fit cavity of ramee inside and bubble formation temporal frequency of bubble diameter diameter 50-500 μm that the ultrasonic wave of this frequency produces more is conducive to removal colloid.
Preferably, the treating apparatus in sanding region is spiral porcupine roller device.The draw point grinding efficiency of spiral porcupine roller device is higher.
Preferably, described cleaning fluid is deionized water, PH=7-8.Deionized water is also referred to as demineralized water.Ordinary tap water is hard water, wherein containing anion such as CATION and carbonate, sulfate radical, sulfate radical such as calcium, magnesium, potassium, sodium, these electrolyte easily affect hyperacoustic cavitation efficiency and affect cleaning performance and fouling in equipment, the deionized water just adopted when doing cleaning experiment.
Preferably, described mangle is impulse press, and its impulse wave produced can imitate manually to be beaten.We are known, grass cloth fiber is natural, produce and adopt manual moraine fiber crops and braiding, therefore plucked, this is uneven with regard to being doomed the tension force of grass cloth fiber, when raw grass cloth comes unstuck further, after destarch in cleaning fluid, fiber tension is discharged, whole cloth cover fiber is lax, graticule flexural deformation, cloth cover send out wrinkle, control ink, stay ink extreme difference at random by variable causing for space length between fiber filaments, with this grass cloth creation painting and calligraphy, do not control prepared Chinese ink trend at all, can not painting and calligraphy pieces be created completely.Painting and calligraphy grass cloth embryo cloth after front 2 procedure process, through extra pulse encryption high-temperature shaping, pulse-pressure is adopted to be simulate the mechanical treatment mode of manually beating grass cloth, this operation under the condition having vertical, horizontal pulling force, completes sizing processing to grass cloth, and the grass cloth through the processing of this operation just can become painting and calligraphy grass cloth.When grass cloth is after this operation, cloth cover flat smooth, has deflection, graticule marshalling, stable, and microexamination fiber filaments space length is fixed, and experiment proves that the painting and calligraphy grass cloth processed through this operation has good ink wetting capability, stays ink, water imbibition.
Preferably, described impulse press, operating temperature is 120-160 DEG C, and its impulse wave produced is pressure 1-6MPa, and waveform is the impulse wave of square wave.Pulse makes grass cloth stressed more even within the scope of this, and temperature 120-160 DEG C of high temperature, makes fixed effect better.
The invention has the beneficial effects as follows, provide a kind of equipment grass cloth being processed into Chinese Painting and Calligraphy carrier, thus it is more stable and reliable to make the quality of process be different from artificial treatment.
Accompanying drawing explanation
Fig. 1 is the structural representation of the preferred embodiment for the present invention.
Reference numeral: 1 cloth feed machine, 2 treatment troughs, 3 ultrasonic generators, 4 spiral needle rod devices, 5 press driers, 6 pulse high-temperature press, 7 fabric winding machines, 8 cleaning fluids, 9 transfer cylinders, 10 first cleaning areas, 11 second cleaning areas.
Detailed description of the invention
In order to content of the present invention, feature and function can be understood further, hereby enumerate following examples, and coordinate accompanying drawing to be described in detail as follows:
A kind of device grass cloth being treated to Chinese Painting and Calligraphy carrier, comprise the cloth feed machine 1 connected successively through transfer cylinder 9, treatment trough 2, press drier 5 and pulse high-temperature forming machine 6, fabric winding machine 7, in described treatment trough 2, cleaning fluid 8 be housed and be provided with the accessible region of ultrasonic generator 3 in cleaning fluid 8 scope of submergence being disposed with the first cleaning area 10, spiral needle rod device 4 and the second cleaning area 11, first cleaning area 10.Raw grass cloth is delivered to the first cleaning area 10 that cleaning fluid 8 is housed through cloth feed machine 1 and transfer cylinder 9, and submergence wherein, ultrasonic generator 3, produce ultrasonic wave and can form countless micro-bubbles in cleaning fluid, when the micro-bubble that these contain huge mechanical energy touches grass cloth fiber, generation is burst, its energy is more than 10000 atmospheric instantaneous high pressures, cleaning fluid is done to compress and sparse periodic vibration under this energy, thus make liquid in grass cloth ramee, produce tensile force and produce powerful impulsive force at fiber surface, grass cloth ramee inside is made to be compressed and to expand and produce elastic deformation thus extrude and remove grass cloth fibrous inside and colloid remaining on the surface and impurity.Be different from chemical Degumming, enzyme comes unstuck, biological degumming technique, save time, effect is high, cost is low.As ultrasonic generator sends hyperacoustic power density 0.5W/ ㎝
2, frequency 20-30KHz, its degumming effect is more excellent.Grass cloth after coming unstuck is through the polishing of spiral needle rod instrument 4, with the draw point on spiral porcupine roller, grass cloth fiber ends is pulled out from ramee, make grass cloth surface coverage one deck fine hair, make grass cloth more fine and smooth, its water imbibition and ink wetting capability improve 20%-40% than the grass cloth without polishing, grass cloth after polishing to be washed the floating hair of covering it on and impurity through transfer cylinder 9 and to be delivered to by transfer cylinder 9 and to enter pulse high-temperature forming machine 6 after press drier 5 sloughs the moisture of 95% cavity of fibrous inside is constantly shunk by the second cleaning area 11, expand, stiff fiber is become submissive, finally be delivered to fabric winding machine 7 and receive cloth, become finished product, namely Fully-mechanized process is completed.
Although be described the preferred embodiments of the present invention by reference to the accompanying drawings above; but the present invention is not limited to above-mentioned detailed description of the invention; above-mentioned detailed description of the invention is only schematic; be not restrictive; those of ordinary skill in the art is under enlightenment of the present invention; do not departing under the ambit that aim of the present invention and claim protect, can also make a variety of form, these all belong within protection scope of the present invention.
Claims (6)
1. grass cloth is treated to the device of Chinese Painting and Calligraphy carrier by one kind, comprise the cloth feed machine, treatment trough, press drier, mangle and the fabric winding machine that are connected successively with transfer cylinder, it is characterized in that, in described treatment trough, cleaning fluid be housed and be disposed with the first cleaning area, sanding region and the second cleaning area, be provided with ultrasonic wave processing region in the cleaning fluid scope of submergence of the first cleaning area.
2. a kind of device grass cloth being treated to Chinese Painting and Calligraphy carrier according to claim 1, is characterized in that, described ultrasonic wave processing region sends hyperacoustic power density 0.5W/ ㎝ 2, frequency 20-30KHz.
3. a kind of device grass cloth being treated to Chinese Painting and Calligraphy carrier according to claim 1, is characterized in that, the treating apparatus in described sanding region is spiral porcupine roller device.
4. a kind of device grass cloth being treated to Chinese Painting and Calligraphy carrier according to claims 1 or 2, is characterized in that, described cleaning fluid is deionized water, pH=7-8.
5. a kind of device grass cloth being treated to Chinese Painting and Calligraphy carrier according to claims 1 or 2, is characterized in that, described mangle is impulse press.
6. a kind of device grass cloth being treated to Chinese Painting and Calligraphy carrier according to claim 5, is characterized in that, described impulse press operating temperature is 120-160 DEG C, and the impulse wave of generation is pressure 1-6MPa, and waveform is the impulse wave of square wave.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410232005.7A CN104164763B (en) | 2014-05-29 | 2014-05-29 | A kind of equipment grass cloth being made into Chinese Painting and Calligraphy carrier |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410232005.7A CN104164763B (en) | 2014-05-29 | 2014-05-29 | A kind of equipment grass cloth being made into Chinese Painting and Calligraphy carrier |
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| CN104164763A CN104164763A (en) | 2014-11-26 |
| CN104164763B true CN104164763B (en) | 2016-04-20 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907291A (en) * | 2015-06-17 | 2015-09-16 | 澳帕曼织带（昆山）有限公司 | Braid cleaning device |
| CN108588965A (en) * | 2018-05-10 | 2018-09-28 | 湖南华升集团有限公司 | A kind of preparation method of novel grass cloth |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101249772A (en) * | 2008-01-30 | 2008-08-27 | 内江职业技术学院 | Method for making grass cloth into support of Chinese painting and calligraphy |
| CN201165566Y (en) * | 2008-03-26 | 2008-12-17 | 林夕宝 | Multi-frequency type ultrasonic ramie degumming apparatus |
| CN102747436A (en) * | 2012-05-24 | 2012-10-24 | 太仓市名流制衣有限公司 | Manufacturing process of grass cloth |
| CN202644295U (en) * | 2012-06-26 | 2013-01-02 | 万建明 | Energy-saving environment-friendly double-face fluffing paper machine |
| CN203923660U (en) * | 2014-05-29 | 2014-11-05 | 四川福斯表面技术有限公司 | A kind of equipment that grass cloth is made into Chinese Painting and Calligraphy carrier |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101249772A (en) * | 2008-01-30 | 2008-08-27 | 内江职业技术学院 | Method for making grass cloth into support of Chinese painting and calligraphy |
| CN201165566Y (en) * | 2008-03-26 | 2008-12-17 | 林夕宝 | Multi-frequency type ultrasonic ramie degumming apparatus |
| CN102747436A (en) * | 2012-05-24 | 2012-10-24 | 太仓市名流制衣有限公司 | Manufacturing process of grass cloth |
| CN202644295U (en) * | 2012-06-26 | 2013-01-02 | 万建明 | Energy-saving environment-friendly double-face fluffing paper machine |
| CN203923660U (en) * | 2014-05-29 | 2014-11-05 | 四川福斯表面技术有限公司 | A kind of equipment that grass cloth is made into Chinese Painting and Calligraphy carrier |
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