CN104164763A - Equipment for manufacturing grass cloth into Chinese painting and calligraphy carrier - Google Patents
Equipment for manufacturing grass cloth into Chinese painting and calligraphy carrier Download PDFInfo
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- CN104164763A CN104164763A CN201410232005.7A CN201410232005A CN104164763A CN 104164763 A CN104164763 A CN 104164763A CN 201410232005 A CN201410232005 A CN 201410232005A CN 104164763 A CN104164763 A CN 104164763A
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Abstract
The invention provides equipment for manufacturing grass cloth into a Chinese painting and calligraphy carrier. The equipment is free from manual treatment, and the quality of finished products is more stable. The equipment comprises a cloth feeding machine, a treatment tank, a dry pressing machine, a rolling machine and a cloth collecting machine, wherein the cloth feeding machine, the treatment tank, the dry pressing machine, the rolling machine and the cloth collecting machine are sequentially connected with a transferring roller. Cleaning fluid is contained in the treatment tank, and a first cleaning area, a sanding area and a second cleaning area are sequentially arranged in the treatment tank. An ultrasonic treatment area is arranged in the cleaning fluid immersing range of the first cleaning area. The painting and calligraphy grass cloth treated through the equipment is different from that treated manually, more stable and reliable.
Description
Technical field
The present invention relates to a kind of equipment of making Chinese Painting and Calligraphy carrier, particularly a kind of equipment of making Chinese Painting and Calligraphy carrier taking grass cloth as raw material.
Background technology
Grass cloth, is national non-material cultural heritage (legacy numbering: VIII-102), is also the typical products that rural economy crop adopts traditional handicraft deep processing.
Grass cloth is after a kind of ramee comes unstuck with natural method, the more civilian cloth forming with manual moraine fiber crops, starching, warping, braiding, in China's production history of existing thousands of years.Grass cloth is divided into plain and rib fabric by braid method, and the warp thread of plain is single thread, and the warp thread of rib fabric is two yarns.The base cloth of the painting and calligraphy grass cloth raw grass cloth of plain weave that is just woven by hand.Before tradition and modern technologies post processing, raw grass cloth quality is stiff, feel is very coarse, color is dark olive drab(O．D), be generally used for funeral and interment industry (coarse cloth) and make pocket, garment lining etc., the civilian grass cloth that makees the article such as mosquito net, clothing, sheet be again through artificial destarch, rinsing, beat after-tack, submissive lawn, this type of fine cloth, though quality softness but woven design loosens, do not have deflection, yielding, size is unstable, cloth cover is still felt coarse, perishable pen, performance of ink extreme difference, can not be used for creating painting and calligraphy pieces.
The length of grass cloth fiber be cotton 6-10 doubly, in the middle of fiber, have ditch shape hole, tube wall concrete dynamic modulus, in fiber, contain give repeated exhortations, the natural-plant-essence such as pyrimidine, purine, thereby that grass cloth has is anticorrosion, mildew-resistant, fungi-proofing function.Because ramie is subject to the impact of disease and pest in natural ecological environment, ramie epidermin has just left the traces such as worm defect and defect, can not be completely by its removal in the time of China grass degumming, so on grass cloth surface, there is dark brown or light/dark balance fault through a certain section of, latitude fiber in some, but, the flaw is not covered jade, just because of there are these faults to form the cloth cover texture charm of grass cloth uniqueness, and not reproducible and copy.
Grass cloth has two kinds of braid methods.1. single thread braiding.Be that warp and parallel are the single filamental thread of splicing.2. pair yarn braiding.Be that warp is 2 filamental threads of splicing, parallel is the single filamental thread of splicing.Painting and calligraphy grass cloth is that the primary grass cloth in-depth of single thread braiding processes.
In China, the grass cloth production history of existing more than 1000 year, along with people exist to the continuous growth of cultural product demand, originally only for clothing and the grass cloth of handicraft of living, after deep processing, can be used for writing and drawing a picture, make common grass cloth become painting and calligraphy grass cloth, become after tiffany and rice paper letter of credence in carrying, draw artistic The Third Culture carrier.Painting and calligraphy grass cloth has distinct artistic expression style and technical characterstic, it is difficult for damaging by worms, cracky, UV resistant are not irradiated, and cloth cover exquisiteness is smooth, thereby, book, the paintings product on painting and calligraphy grass cloth, created can be collected for a long time, make Chinese book, picture art can realize succession in thousand.Because painting and calligraphy grass cloth is traditional handicraft braiding, woven design and local color and luster all never repeat and are identical on every one-inch, so painting and calligraphy grass cloth also has unique antiforge function.
At present, make painting and calligraphy grass cloth and all adopt manual operations, also there is no a kind of Special complete equipment that grass cloth is made into painting and calligraphy carrier.
Summary of the invention
For a kind of artificial treatment, more stable equipment that grass cloth is made into painting and calligraphy carrier of end product quality of departing from that provides is provided.The present invention realizes by following technical proposal:
A kind of device that grass cloth is treated to Chinese Painting and Calligraphy carrier, comprise the cloth feed machine, treatment trough, press drier, mangle and the fabric winding machine that are connected successively with transfer cylinder, cleaning fluid is housed in described treatment trough and is disposed with the first cleaning area, sanding region and the second cleaning area are provided with ultrasonic wave processing region in the cleaning fluid scope of submergence of the first cleaning area.
Raw grass cloth is delivered to through cloth feed machine the treatment trough that cleaning fluid is housed, and submergence wherein, in treatment trough, be also provided with ultrasonic wave processing region, producing ultrasonic wave is to convert electric energy to high-frequency mechanical oscillation by transducer, can in cleaning fluid, form countless micro-bubbles, in the time that touching grass cloth fiber, these micro-bubbles that contain huge mechanical energy will produce explosion, its energy exceedes 10000 atmospheric instantaneous high pressures, and cleaning fluid is done to compress and sparse periodic vibration under this energy.Because grass cloth fiber is natural string, by manually combing from the single long-fiber bundle of out splicing from whole bundle (fibre bundle that ramie peel obtains through traditional degumming tech) ramee, under 30 power microscopes, observe these fibre bundles and be irregular loose arranged in a straight line, thickness is variant, the micro-bubble that contains high-energy wave in these cleaning liquids can be invaded in the space of grass cloth ramee filament and be produced tensile force and produce powerful impulsive force at fiber surface, force grass cloth ramee inside to be compressed and expand and produce strain (blending grass cloth, the fiber of mechanism grass cloth and other cloth is staple fibre, after modern textile false twisting technique, be tight winding, the spirality yarn of even thickness, high-energy wave liquid can not generation effect to it.), thereby extrude and remove upper remaining colloid and the impurity of grass cloth fibrous inside and surface.This process is different from that chemical Degumming, enzyme come unstuck, biological degumming technique, and save time, effect is high, cost is low, low-carbon environment-friendly.Grass cloth after coming unstuck is through the polishing in sanding region, grass cloth fiber ends is pulled out from ramee, make grass cloth surface form one deck down, make the more fine and smooth profit of grass cloth soft, its water imbibition and ink wetting capability improve 20%-40% than the grass cloth without polishing, grass cloth after polishing is delivered to press drier and sloughs and enter the cavity that pulse mangle makes fibrous inside after 95% moisture and constantly shrink, expand, stiff fiber is become to submissive, finally be delivered to fabric winding machine, become finished product, complete Fully-mechanized processing.
Preferably, ultrasonic wave processing region sends hyperacoustic power density 0.5W/ ㎝
2, frequency 20-30KHz.More fit cavity and the bubble formation temporal frequency of ramee inside of the bubble diameter diameter 50-500 μ m that the ultrasonic wave of this frequency produces is more conducive to remove colloid.
Preferably, the treating apparatus in sanding region is spiral porcupine roller device.The draw point grinding efficiency of spiral porcupine roller device is higher.
Preferably, described cleaning fluid is deionized water, PH=7-8.Deionized water is also referred to as demineralized water.Ordinary tap water is hard water, wherein contain the anion such as the CATION such as calcium, magnesium, potassium, sodium and carbonate, sulfate radical, sulfate radical, these electrolyte are the hyperacoustic cavitation effectiveness affects cleaning performance of impact fouling in equipment easily, the deionized water just adopting in the time doing cleaning experiment.
Preferably, described mangle is impulse press, and the impulse wave of its generation can imitate manually and beat.We are known, grass cloth fiber is natural, produce and adopt manual moraine fiber crops and braiding, therefore plucked, this is inhomogeneous with regard to being doomed the tension force of grass cloth fiber, when raw grass cloth further comes unstuck in cleaning fluid, after destarch, fiber tension is discharged, whole cloth cover fiber is lax, wrinkle is sent out in graticule flexural deformation, cloth cover, random variable causing of space length between fiber filaments controlled China ink, stays China ink extreme difference, with this grass cloth creation painting and calligraphy, do not control prepared Chinese ink trend at all, can not create painting and calligraphy pieces completely.Through front 2 procedure painting and calligraphy grass cloth after treatment embryo cloth, encrypt high-temperature shaping through extra pulse, adopting pulse pressurization is to simulate the mechanical treatment mode of manually beating grass cloth, this operation is grass cloth to be completed under the condition that has vertical, horizontal pulling force to sizing processing, just can become painting and calligraphy grass cloth through the grass cloth of this operation processing.When grass cloth is after this operation, cloth cover is smooth smooth, has deflection, graticule marshalling, stable, and microexamination fiber filaments space length is fixed, and experimental results show that the painting and calligraphy grass cloth processing through this operation has good ink wetting capability, stays China ink, water imbibition.
Preferably, described impulse press, operating temperature is 120-160 DEG C, the impulse wave of its generation is pressure 1-6MPa, the impulse wave that waveform is square wave.Pulse makes grass cloth stressed more even within the scope of this, and temperature 120-160 DEG C of high temperature, makes fixed effect better.
The invention has the beneficial effects as follows, a kind of equipment that grass cloth is processed into Chinese Painting and Calligraphy carrier is provided, more stable and reliable thereby the quality that makes to process is different from artificial treatment.
Brief description of the drawings
Fig. 1 is the structural representation of the preferred embodiment for the present invention.
Reference numeral: 1 cloth feed machine, 2 treatment troughs, 3 ultrasonic generators, 4 spiral needle rod devices, 5 press driers, 6 pulse high temperature pressure machines, 7 fabric winding machines, 8 cleaning fluids, 9 transfer cylinders, 10 first cleaning areas, 11 second cleaning areas.
Detailed description of the invention
In order further to understand content of the present invention, feature and function, hereby enumerate following examples, and coordinate accompanying drawing to be described in detail as follows:
A kind of device that grass cloth is treated to Chinese Painting and Calligraphy carrier, comprise the cloth feed machine 1 connecting successively through transfer cylinder 9, treatment trough 2, press drier 5 and pulse high-temperature forming machine 6, fabric winding machine 7, cleaning fluid 8 is housed in described treatment trough 2 and is disposed with in cleaning fluid 8 scope of submergences of the first cleaning area 10, spiral needle rod device 4 and the second cleaning area 11, the first cleaning areas 10 and be provided with the accessible region of ultrasonic generator 3.Raw grass cloth is delivered to through cloth feed machine 1 and transfer cylinder 9 the first cleaning area 10 that cleaning fluid 8 is housed, and submergence wherein, ultrasonic generator 3, produce ultrasonic wave and can in cleaning fluid, form countless micro-bubbles, in the time that touching grass cloth fiber, these micro-bubbles that contain huge mechanical energy will produce explosion, its energy exceedes 10000 atmospheric instantaneous high pressures, cleaning fluid is done to compress and sparse periodic vibration under this energy, thereby make liquid in grass cloth ramee, produce tensile force and produce powerful impulsive force at fiber surface, thereby grass cloth ramee inside is compressed and expands and produce strain and extrude and remove upper remaining colloid and the impurity of grass cloth fibrous inside and surface.Be different from that chemical Degumming, enzyme come unstuck, biological degumming technique, save time, effect is high, cost is low.As ultrasonic generator sends hyperacoustic power density 0.5W/ ㎝
2, frequency 20-30KHz, its degumming effect is more excellent.Grass cloth after coming unstuck is through the polishing of spiral needle rod instrument 4, grass cloth fiber ends is pulled out from ramee with the draw point on spiral porcupine roller, make grass cloth surface coverage one deck fine hair, make grass cloth more fine and smooth, its water imbibition and ink wetting capability improve 20%-40% than the grass cloth without polishing, grass cloth after polishing washes it on floating mao of covering and impurity and is delivered to press drier 5 by transfer cylinder 9 and sloughs and enter pulse high-temperature forming machine 6 after 95% moisture the cavity of fibrous inside is constantly shunk by the second cleaning area 11 through transfer cylinder 9, expand, stiff fiber is become to submissive, finally be delivered to fabric winding machine 7 and receive cloth, become finished product, complete Fully-mechanized processing.
Although by reference to the accompanying drawings the preferred embodiments of the present invention are described above; but the present invention is not limited to above-mentioned detailed description of the invention; above-mentioned detailed description of the invention is only schematic; be not restrictive; those of ordinary skill in the art is under enlightenment of the present invention; not departing from the scope situation that aim of the present invention and claim protect, can also make a variety of forms, within these all belong to protection scope of the present invention.
Claims (6)
1. one kind is treated to grass cloth in the device of Chinese Painting and Calligraphy carrier, comprise the cloth feed machine, treatment trough, press drier, mangle and the fabric winding machine that are connected successively with transfer cylinder, it is characterized in that, cleaning fluid is housed in described treatment trough and is disposed with the first cleaning area, sanding region and the second cleaning area are provided with ultrasonic wave processing region in the cleaning fluid scope of submergence of the first cleaning area.
2. a kind of device that grass cloth is treated to Chinese Painting and Calligraphy carrier according to claim 1, is characterized in that, described ultrasonic wave processing region sends hyperacoustic power density 0.5W/ ㎝
2, frequency 20-30KHz.
3. a kind of device that grass cloth is treated to Chinese Painting and Calligraphy carrier according to claim 1, is characterized in that, the treating apparatus in described sanding region is spiral porcupine roller device.
4. according to a kind of device that grass cloth is treated to Chinese Painting and Calligraphy carrier described in claim 1 or 2, it is characterized in that, described cleaning fluid is deionized water, PH=7-8.
5. according to a kind of device that grass cloth is treated to Chinese Painting and Calligraphy carrier described in claim 1 or 2, it is characterized in that, described mangle is impulse press.
6. a kind of grass cloth according to claim 5 is treated to the device of Chinese Painting and Calligraphy carrier, it is characterized in that, described stone roller impulse press operating temperature is 120-160 DEG C, and the impulse wave of generation is pressure 1-6MPa, the impulse wave that waveform is square wave.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410232005.7A CN104164763B (en) | 2014-05-29 | 2014-05-29 | A kind of equipment grass cloth being made into Chinese Painting and Calligraphy carrier |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410232005.7A CN104164763B (en) | 2014-05-29 | 2014-05-29 | A kind of equipment grass cloth being made into Chinese Painting and Calligraphy carrier |
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| Publication Number | Publication Date |
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| CN104164763A true CN104164763A (en) | 2014-11-26 |
| CN104164763B CN104164763B (en) | 2016-04-20 |
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| CN201410232005.7A Active CN104164763B (en) | 2014-05-29 | 2014-05-29 | A kind of equipment grass cloth being made into Chinese Painting and Calligraphy carrier |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907291A (en) * | 2015-06-17 | 2015-09-16 | 澳帕曼织带（昆山）有限公司 | Braid cleaning device |
| CN108588965A (en) * | 2018-05-10 | 2018-09-28 | 湖南华升集团有限公司 | A kind of preparation method of novel grass cloth |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101249772A (en) * | 2008-01-30 | 2008-08-27 | 内江职业技术学院 | Method for making grass cloth into support of Chinese painting and calligraphy |
| CN201165566Y (en) * | 2008-03-26 | 2008-12-17 | 林夕宝 | Multi-frequency type ultrasonic ramie degumming apparatus |
| CN102747436A (en) * | 2012-05-24 | 2012-10-24 | 太仓市名流制衣有限公司 | Manufacturing process of grass cloth |
| CN202644295U (en) * | 2012-06-26 | 2013-01-02 | 万建明 | Energy-saving environment-friendly double-face fluffing paper machine |
| CN203923660U (en) * | 2014-05-29 | 2014-11-05 | 四川福斯表面技术有限公司 | A kind of equipment that grass cloth is made into Chinese Painting and Calligraphy carrier |
-
2014
- 2014-05-29 CN CN201410232005.7A patent/CN104164763B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101249772A (en) * | 2008-01-30 | 2008-08-27 | 内江职业技术学院 | Method for making grass cloth into support of Chinese painting and calligraphy |
| CN201165566Y (en) * | 2008-03-26 | 2008-12-17 | 林夕宝 | Multi-frequency type ultrasonic ramie degumming apparatus |
| CN102747436A (en) * | 2012-05-24 | 2012-10-24 | 太仓市名流制衣有限公司 | Manufacturing process of grass cloth |
| CN202644295U (en) * | 2012-06-26 | 2013-01-02 | 万建明 | Energy-saving environment-friendly double-face fluffing paper machine |
| CN203923660U (en) * | 2014-05-29 | 2014-11-05 | 四川福斯表面技术有限公司 | A kind of equipment that grass cloth is made into Chinese Painting and Calligraphy carrier |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907291A (en) * | 2015-06-17 | 2015-09-16 | 澳帕曼织带（昆山）有限公司 | Braid cleaning device |
| CN108588965A (en) * | 2018-05-10 | 2018-09-28 | 湖南华升集团有限公司 | A kind of preparation method of novel grass cloth |
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| Publication number | Publication date |
|---|---|
| CN104164763B (en) | 2016-04-20 |
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