CN114959992A - Production method of multi-fiber yarn-dyed corduroy - Google Patents

Production method of multi-fiber yarn-dyed corduroy Download PDF

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Publication number
CN114959992A
CN114959992A CN202210497986.2A CN202210497986A CN114959992A CN 114959992 A CN114959992 A CN 114959992A CN 202210497986 A CN202210497986 A CN 202210497986A CN 114959992 A CN114959992 A CN 114959992A
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speed
weft
dyed
weaving
fabric
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Inventor
陈素娟
胡立朝
徐建林
魏文丽
孙青�
颜军锋
雷少兰
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HEBEI NINGFANG GROUP CO Ltd
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HEBEI NINGFANG GROUP CO Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/233Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
    • D03D15/235Cashmere or silk
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00Woven pile fabrics
    • D03D27/02Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/04Weft pile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C19/00Breaking or softening of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/02Wool

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention relates to the technical field of spinning, and provides a production method of multi-fiber yarn-dyed corduroy, which comprises the following steps of S1, blending: respectively rewinding the warp yarns and the weft yarns to obtain cheese; s2, dyeing respectively: respectively dyeing the cheese obtained in the step S1; s3, warping; s4, shaft combining; s5, drafting; s6, weaving; s7, reducing the width; s8, cutting and opening the velvet; s9, brushing velvet; s10, air current washing; s11, obtaining a fabric finished product. By the technical scheme, the problem that cashmere is damaged in the dyeing process in the prior art is solved, and the prepared corduroy is smooth and soft in skin, full in pile and bright in color.

Description

Production method of multi-fiber yarn-dyed corduroy
Technical Field
The invention relates to the technical field of spinning, in particular to a production method of multi-fiber yarn-dyed corduroy.
Background
The cotton, the hemp and the cashmere are all natural fibers, the hemp fibers have the functions of antibiosis, bacteriostasis, mildew prevention and deodorization, the cashmere is light, the fibers are fine and smooth, the touch feeling is soft, the upper body is warm and smooth, and the cashmere is a high-grade textile raw material. The three raw materials are blended and woven, dyeing is carried out after weaving is finished, the cashmere content can be seriously damaged by using a basic dye, cotton and hemp can not be dyed by using an acid dye, the problem is solved in the industry, generally, biological enzymes in sizing slurry are adjusted and improved, the damage to the cashmere is reduced by adjusting the proper pH value of the dye, and the method has high cost and great operation difficulty, or the effect of reducing the damage is poor.
Disclosure of Invention
The invention provides a production method of multi-fiber yarn-dyed corduroy, which solves the problem that cashmere is damaged in the dyeing process in the related technology.
The technical scheme of the invention is as follows:
a production method of multi-fiber yarn-dyed corduroy comprises
S1, blending: respectively rewinding the warp yarns and the weft yarns to obtain cheese, wherein the warp yarns are made of cotton fibers and hemp fibers; the weft bottom weft raw materials are cotton fibers and hemp fibers, and the weft down raw materials are cotton fibers and cashmere fibers;
s2, dyeing respectively: respectively dyeing the cheese obtained in the step S1;
s3, warping: the warping beam is configured as follows: 662 x 4 axes, 661 x 4 axes; the warping tension is segmented into: the numbers of the front, middle and rear tension hanging rings are respectively 1, 0 and 1, and the rear section does not use a heavy hammer; the warping speed is 340-360m/min, and the humidity is 65-70%;
s4, shaft combining: sizing-free parallel processing is carried out on the warp yarns;
s5, drafting: six-page healds are used, and the weaving method is as follows: 323616525414, respectively; specification of dropper: 165 x 11 x 0.3 mm;
s6, weaving: weaving the weft yarn cheese obtained in the step S2 and the warp yarn cheese obtained in the step S3, and weaving the fabric by six pages of a weaving machine, wherein the lifting sequence is as follows: 13536452463645, respectively; opening time: 290 °; the upper machine tension is 1.8 KN; the height of the warp stop frame is 8cm, and the height of the back beam is 5cm 8 cm; the speed of the weaving machine is 550 r/min;
s7, amplitude reduction: spraying steam through a steam spraying box, and reducing the width of a drying cylinder for drying;
s8, cutting and opening velvet: the velvet is cut twice, the needle shape is 0.4, the vehicle speed is 7m/min, and the reciprocating speed of the push rod is 440 times/min;
s9, brushing velvet: through a small amount of steam spraying, brushing velvet once for each of softness and hardness, wherein the speed of the vehicle is 16 m/min, and brushing is performed hard: 12 flat brushes with the cam rotating speed of 200-220 r/min; soft brushing: 8 crawler brushes are adopted, and the rotating speed is 260-280 r/min;
s10, air current washing;
s11, obtaining a fabric finished product.
In the step S1, the warp yarn is 14.5tex multiplied by 2 cotton/hemp 70/30, the bottom weft yarn is 14.5tex multiplied by 2 cotton/hemp 70/30, and the pile weft yarn is 27.8tex cotton/cashmere 80/20;
in step S2, the warp yarn bobbin, the weft yarn bottom weft bobbin, and the pile weft bobbin are dyed separately, wherein the pile weft bobbin is dyed under weak acid condition, and the rest of the bobbins are dyed under alkaline condition.
In step S4, the axis combining process includes:
s41, pressing yarns by using a pressing roll, and pressing 5KN-8KN by using the pressing roll;
s42, combining the shafts; the parallel winding tension is 0.3MPa-0.5MPa, and the beam winding density is 0.4g/cm 3 -0.5g/cm 3 The speed is 40-50 m/min.
And in the step 11, the air current washing is to use air washing equipment to carry out multiple impact beating on the fabric with the water content of 20-30%, wherein the environment temperature is 60-70 ℃, the cloth guiding speed is 90-110m/min, the machine rotating speed is 1500r/min in the running process, and then the fabric is dried in a natural relaxation state.
In step S11, the cotton fiber, hemp fiber and cashmere fiber in the product have the weight ratio of 74%, 18% and 8%, respectively.
The working principle and the beneficial effects of the invention are as follows:
1. according to the invention, the base weft uses cotton and hemp, so that the basic strength of the fabric can be ensured, and the wool weft uses cotton and cashmere, so that the hand feeling of the cashmere can be highlighted.
2. Cotton fiber and hemp fiber belong to vegetable fiber, and the characteristic is that alkali-proof is not acid-fast, and the cashmere belongs to protein fiber, and the characteristic is that acid-proof is not alkali-fast, and the condition difference of dyestuff is very big during its dyeing, and the unified dyeing of later stage can lead to cotton, the unable or cashmere damage of coloring of hemp to be serious. Therefore, the blended cheese is dyed respectively in the application, so that the damage to the fabric caused by later-stage printing and dyeing is avoided, the cashmere fiber is protected to the maximum extent, and the homochromatism of the dyeing of each fiber can be better controlled. The method for adjusting the dyeing sequence solves the problem of cashmere dyeing damage.
3. The warp yarns adopt the single yarn plying reinforced wear-resistant process, sizing is not needed in the weaving process, the warp yarns and the weft yarns are respectively dyed according to respective performances in the early stage, and the finished fabric can be obtained only by necking, cutting and napping, brushing and air washing in the post-processing of the grey cloth, so that the processes of desizing, dyeing and the like are omitted, the damage to wool is avoided, the loss of energy sources such as water, electricity and the like is reduced, and the process is energy-saving and environment-friendly.
4. 16 cotton hemp cashmere strips adopt a special corduroy weave structure (a weave diagram in figure 2) and need 6 healds for weaving (a card pattern in figure 2); conventional weave structures (weave pattern in fig. 3) require 4 healds to weave (card pattern in fig. 3). The special tissue structure ensures that the fluff consolidation degree of the product is firmer and the fluff is not easy to fall off.
Drawings
The invention is described in further detail below with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of the process of the present invention;
FIG. 2 is a schematic representation of a corduroy weave diagram and a checkerboard diagram of the present invention;
FIG. 3 is a schematic representation of a structure view and a schlieren view of a conventional corduroy of the present invention;
FIG. 4 is a schematic representation of the fabric construction of the present invention;
FIG. 5 is a schematic diagram of the cloth cover style of the finished product of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any inventive step, are intended to be within the scope of the present invention.
As shown in FIGS. 1-5, the present invention provides a method for producing multi-fiber yarn-dyed corduroy, which comprises
S1, blending: respectively rewinding the warp yarns and the weft yarns to obtain cheese, wherein the warp yarns are made of cotton fibers and hemp fibers; the weft bottom weft raw materials are cotton fibers and hemp fibers, and the weft down raw materials are cotton fibers and cashmere fibers;
s2, dyeing respectively: respectively dyeing the cheese obtained in the step S1;
s3, warping;
s4, shaft combining;
s5, drafting;
s6, weaving: weaving the weft yarn cheese obtained in the step S2 and the warp yarn cheese obtained in the step S3, and weaving the yarns into a fabric by a weaving machine;
s7, reducing the width;
s8, cutting and opening the velvet;
s9, brushing velvet;
s10, air current washing;
s11, obtaining a fabric finished product.
Further, in step S2, the warp yarn bobbin, the weft yarn bobbin, and the pile yarn bobbin are dyed, respectively, wherein the pile yarn bobbin is dyed under a weakly acidic condition, and the rest of the bobbins are dyed under an alkaline condition.
In the embodiment, cotton, hemp and cashmere are all natural fibers, the hemp fibers have the functions of antibiosis, bacteriostasis, mildew resistance and deodorization, and the cashmere has the excellent characteristics of lightness, thinness, softness, warmness and smoothness, is a high-grade textile raw material, is expensive and is called as gold fibers. The base weft uses cotton and hemp, so that the base strength of the fabric can be ensured, and the cotton and cashmere are used in the cashmere weft, so that the hand feeling of the cashmere can be highlighted.
Cotton fiber and hemp fiber belong to vegetable fiber, and the characteristic is that alkali-proof is not acid-fast, and the cashmere belongs to protein fiber, and the characteristic is that acid-proof is not alkali-fast, and the condition difference of dyestuff is very big during its dyeing, and the unified dyeing of later stage can lead to cotton, the unable or cashmere damage of coloring of hemp to be serious. Therefore, the blended cheese is dyed respectively in the application, so that the damage to the fabric caused by later-stage printing and dyeing is avoided, the cashmere fiber is protected to the maximum extent, and the homochromatism of the dyeing of each fiber can be better controlled. The method for adjusting the dyeing sequence solves the problem of cashmere dyeing damage.
The traditional blended fabric made of various raw materials can be subjected to sizing and desizing. In step S1, a single yarn plying process is used to enhance wear resistance, thereby eliminating the need for sizing and desizing.
The task of drafting is to make the warp yarn on the beam pass through the drop wire, harness wire and reed according to the requirement of the fabric, so as to form shed when weaving, and introduce the weft yarn to weave the required fabric, thus it can stop in time when the warp yarn breaks, and will not cause weaving defect. The contracted width is sprayed with steam through a steam spraying box, and the drying cylinder is contracted for drying, so that the contracted width of the cloth width reaches 148-150cm from the original 160.2 cm. The brushing effect is that the ground weft and the warp are interwoven to form a ground fabric, the pile weft and the warp are interwoven to form a row of pile loops, the pile loops are cut off by cutting, and after brushing and finishing, the surface of the fabric forms a vertical corduroy pile strip.
According to the cotton, hemp and cashmere production process, the warp yarns and the weft yarns are blended to obtain the cheese, then the three types of cheese are dyed respectively, then warping, starching-free shaft combining and drafting are performed on the warp yarns in sequence, then the processed warp yarns and weft yarns are woven to obtain a fabric primary product, the fabric primary product is subjected to amplitude shrinking treatment, cutting and brushing treatment in sequence, and then the fabric softness is improved through air washing to finally obtain a finished fabric. The specification of the cotton, hemp and cashmere yarn-dyed cashmere corduroy is as follows: (14.5 tex. times.2). times.14.5 tex. times.2) +27.8tex, 330X 496 pieces/10 cm, 16 strips/2.5 cm.
Further, in step S3, the warping beam is configured to: 662 x 4 axes, 661 x 4 axes; the warping tension is segmented into: the number of the front, middle and rear tension hanging rings is 1, 0 and 1 respectively, wherein the rear section does not use a heavy hammer; the warping speed is 340 plus 360m/min, and the humidity is 65-70%.
In the embodiment, the speed within the numerical range can meet the requirement of higher production efficiency and reduce the yarn breakage rate. Above this speed range, the yarn breakage rate increases, below this speed range, the production efficiency decreases, the influence of speed to the whole warp process is shown in table 1. The humidity range is 65% -70%, the winding density of the yarn is too high above the humidity range, so that the bulkiness of the yarn is reduced, hairiness and flying on the surface of the yarn are increased and the strength is reduced below the humidity range, and the influence of the humidity on warping is shown in table 2. The heavy hammer is used for straightening the yarn to avoid yarn knotting, and the tension of the yarn is adjusted by adjusting the number of the tension rings.
TABLE 1 Effect of vehicle speed on warping
Figure BDA0003632827630000041
Figure BDA0003632827630000051
TABLE 2 Effect of humidity on warping
Figure BDA0003632827630000052
Further, in step S4, the merging process includes:
s41, pressing yarns by using a pressing roll, and pressing 5KN-8KN by using the pressing roll;
s42, combining the shafts; the parallel winding tension is 0.3MPa-0.5MPa, and the beam winding density is 0.4g/cm 3 -0.5g/cm 3 The vehicle speed is 40m/min-50 m/min.
In the embodiment, single size groove parallel production and whole warp beam parallel production are adopted, and the requirement of the number of yarns is met. Sizing is avoided in the process, the squeezing roller pressurizes 5KN-8KN, and poor hairiness on the yarns can be bound by adding small pressure, so that the yarns are smooth and flexible, and the strength and the elongation of the yarns are not influenced. The fabric does not need sizing, adopts ply yarn to weave, improves the yarn strength and wear resistance, and does not need sizing, so that the damage of sizing coating yarn and penetration yarn to fiber adhesion influence elongation and yarn desizing to the yarn is avoided.
Further, in step S5, six-page healds are used, the weaving method is: 323616525414 (fly-through); specification of dropper: 165 x 11 x 0.3 mm.
Further, in the weaving process of step S6, the fabric weave adopts 16 yarn corduroy weave structure, and the fabric is woven by six pages of weaving machine, the lifting sequence is: 13536452463645, respectively; opening time: 290 °; the upper machine tension is 1.8 KN; the height of the warp stop frame is 8cm, and the height of the back beam is 5cm 8 cm; the loom speed is 550 r/min.
In the embodiment, an RFJA20-230 air jet loom is adopted for six-harness weaving. The conventional weave structure generally needs four healds to weave, uses six healds to weave in this application, because corduroy falls mao easily, therefore specially designs a new card board picture, can increase the consolidation point number of warp and woof, makes the fine hair consolidation point of product more firm to reach the effect that is difficult for falling mao. The weave and pattern of the fabric of the present application are shown in figures 2-3. The comparison of the detection results of the pile consolidation degree of the fabric after four heald weaving and six heald weaving is shown in table 3, and the final pile retention performance of six heald is higher than that of four heald weaving under the same weaving parameters.
TABLE 3 comparison of the detection tests for the pile consolidation degree of fabrics
Type (B) Pile hold performance (FZ/T81019-2014)
Four-piece heald Grade 3
Six-piece heald 4-5 stages
Further, in step S7, the width reduction is sprayed by a steam spraying box, and the drying cylinder is width-reduced and dried, so that the width reduction of the cloth width from the original 160.2cm to 148-150 cm.
Further, in step S8, the cut pile is opened twice, the needle type is 0.4, the vehicle speed is 7m/min, and the reciprocating speed of the push rod is 440 times/min.
Further, through a small amount of steam spraying, brushing the velvet once for the soft and hard parts, wherein the vehicle speed is 16 m/min, and the hard brushing: 12 flat brushes with the cam rotating speed of 200-220 r/min; soft brushing: 8 crawler brushes are adopted, and the rotating speed is 260-280 r/min.
Further, in the step 11, the air washing is to use air washing equipment to carry out multiple impact beating on the fabric with the water content of 20% -30%, wherein the environment temperature is 60-70 ℃, the cloth guiding speed is 90-110m/min, the machine rotating speed is 1500r/min in the running process, and then the fabric is dried in a natural relaxation state.
In this embodiment, traditional air current washing equipment is used for improving the fluffy degree of frivolous fabric, and this application adopts air current washing equipment (SMH920-4 air-flowing type), makes the fabric move in the pipeline with the rope form, and when the pipe diameter attenuate, under the unchangeable condition of airflow, the gaseous velocity of flow grow to drive the panel of fabric striking exit and form the impact and beat, after the impact of a lot of was beaten, the internal stress between the fibre and in the yarn reduced, thereby make the fabric softer, then dry under the natural relaxation state. Under the coordination of three parameters of the environment temperature of 60-70 ℃, the cloth guiding speed of 90-110m/min and the machine rotating speed of 1500r/min in the operation process, the fluff of the corduroy is fully untwisted and untwisted, the fiber is promoted to be in a straightened state, and the softness and the fluffiness of the product are ensured.
Further, in step S11, the cotton fiber, the hemp fiber, and the cashmere fiber in the finished product have the components by weight of 74%, 18%, and 8%, respectively, and the specification of the finished product is: (14.5 tex. times.2). times.14.5 tex. times.2) +27.8tex, 330X 496 pieces/10 cm, 16 strips/2.5 cm.
In the embodiment, the cotton, hemp and cashmere products have soft handfeel, clear fluff strips, plump and mellow pile heads and have natural antibacterial, bacteriostatic, mildewproof and deodorant functions. The fabric with the proportion can ensure the wear resistance and the strength of the fabric and increase the soft and comfortable handfeel of cashmere, and the final fabric finished product density is 235g/m 2
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. A production method of multi-fiber yarn-dyed corduroy is characterized by comprising the following steps,
s1, blending: respectively rewinding the warp yarns and the weft yarns to obtain cheese, wherein the warp yarns are made of cotton fibers and hemp fibers; the weft bottom weft raw materials are cotton fibers and hemp fibers, and the weft down raw materials are cotton fibers and cashmere fibers;
s2, dyeing respectively: respectively dyeing the cheese obtained in the step S1;
s3, warping: the warping beam is configured as follows: 662 x 4 axes, 661 x 4 axes; the warping tension is segmented into: the numbers of the front, middle and rear tension suspension loops are respectively 1, 0 and 1, and no heavy hammer is used at the rear section; the warping speed is 340 plus materials 360m/min, and the humidity is 65-70%;
s4, shaft combining: sizing-free parallel processing is carried out on the warp yarns;
s5, drafting: six-page healds are used, and the weaving method is as follows: 323616525414, respectively; specification of dropper: 165 x 11 x 0.3 mm;
s6, weaving: weaving the weft yarn cheese obtained in the step S2 and the warp yarn cheese obtained in the step S3, and weaving the fabric by six pages of a weaving machine, wherein the lifting sequence is as follows: 13536452463645, respectively; opening time: 290 °; the upper machine tension is 1.8 KN; the height of the warp stop frame is 8cm, and the height of the back beam is 5cm 8 cm; the speed of the weaving machine is 550 r/min;
s7, amplitude reduction: spraying steam through a steam spraying box, and reducing the width of a drying cylinder for drying;
s8, cutting and opening the velvet: the velvet is cut twice, the needle shape is 0.4, the vehicle speed is 7m/min, and the reciprocating speed of the push rod is 440 times/min;
s9, brushing velvet: through a small amount of steam spraying, brushing velvet once for each of softness and hardness, wherein the speed of the vehicle is 16 m/min, and brushing is performed hard: 12 flat brushes with the cam rotating speed of 200-220 r/min; soft brushing: 8 crawler brushes are adopted, and the rotating speed is 260-280 r/min;
s10, air current washing;
s11, obtaining a fabric finished product.
2. The method of claim 1, wherein the warp bobbin, the weft bobbin, and the pile bobbin are dyed separately in step S2, wherein the pile bobbin is dyed under weak acid condition, and the other bobbins are dyed under alkaline condition.
3. The method for producing multi-fiber yarn-dyed corduroy according to claim 1, wherein in step S4, the step of combining the shafts comprises:
s41, pressing yarns by using a pressing roll, and pressing 5KN-8KN by using the pressing roll;
s42, combining shafts; the parallel winding tension is 0.3MPa-0.5MPa, and the beam winding density is 0.4g/cm 3 -0.5g/cm 3 The vehicle speed is 40m/min-50 m/min.
4. The method for producing multi-fiber yarn-dyed corduroy according to claim 1, wherein the air washing in step 11 is a multiple impact beating of the fabric with the water content of 20% -30% by using air washing equipment, wherein the environmental temperature is 60-70 ℃, the cloth guiding speed is 90-110m/min, the machine rotation speed is 1500r/min, and then the fabric is dried in a natural relaxation state.
5. The method for producing multi-fiber yarn-dyed corduroy according to claim 1, wherein the cotton fiber, the hemp fiber and the cashmere fiber in the step S11 have the weight percentage of 74%, 18% and 8%, respectively, and the specification of the finished product is as follows: (14.5 tex. times.2). times.14.5 tex. times.2) +27.8tex, 330X 496 pieces/10 cm, 16 strips/2.5 cm.
CN202210497986.2A 2022-05-07 2022-05-07 Production method of multi-fiber yarn-dyed corduroy Pending CN114959992A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115491807A (en) * 2022-10-11 2022-12-20 江苏博雅达纺织有限公司 Sectional warping pulp-free process for producing home textile fabric
CN118272989A (en) * 2024-06-04 2024-07-02 石狮竹盛针织有限公司 Corduroy fabric and production process thereof

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Publication number Priority date Publication date Assignee Title
CN115491807A (en) * 2022-10-11 2022-12-20 江苏博雅达纺织有限公司 Sectional warping pulp-free process for producing home textile fabric
CN115491807B (en) * 2022-10-11 2024-01-05 江苏博雅达纺织有限公司 Sectional warping slurry-free process for producing home textile fabric
CN118272989A (en) * 2024-06-04 2024-07-02 石狮竹盛针织有限公司 Corduroy fabric and production process thereof

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