CN104161284A - Manufacturing method for mulberry juice - Google Patents
Manufacturing method for mulberry juice Download PDFInfo
- Publication number
- CN104161284A CN104161284A CN201410161824.7A CN201410161824A CN104161284A CN 104161284 A CN104161284 A CN 104161284A CN 201410161824 A CN201410161824 A CN 201410161824A CN 104161284 A CN104161284 A CN 104161284A
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- Prior art keywords
- juice
- degree
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- bottle
- sterile
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
Abstract
The invention discloses a manufacturing method for mulberry juice. The method comprises the following steps: selecting raw materials, and using ice water for cooling and cleaning the raw materials; after draining, squeezing juice from the raw materials, and using double helixes for squeezing the juice from the raw materials in an extrusion manner at a low speed; filtering the squeezed mulberry juice, mixing the mulberry juice in a mixing pot, transporting the mixed mulberry juice to a bacteria-free filling machine through a material pump, and disinfecting glass bottles and bottle caps; and using a vacuum cap screwing machine to complete filling and sealing, detecting the glass bottles with the mulberry juice in a detection workshop, and finally packaging the glass bottles and warehousing the glass bottles. The mulberry juice disclosed by the invention does not contain food additives, the nutritive value is high, the production efficiency is high, the operation of workers is simple, and the cost is low.
Description
Technical field
The present invention relates to a kind of manufacture method of cloudy mulberry juice.
Background technology
Existing the Black Mulberry Juice, all to add the numerous food product additives such as water, pigment, essence, anticorrisive agent, sweetener to process, be of low nutritive value, manufacturing process falls behind, efficiency is low, and workman's cost is high, and resulting Qualified Products Rate is low, the health that is unfavorable for human body, is also unfavorable for the long-run development of enterprise.
Summary of the invention
The object of the present invention is to provide a kind of manufacture method of cloudy mulberry juice, do not add food additives, be of high nutritive value, production efficiency is high, and workman is simple to operate, and cost is low.
For achieving the above object, technical scheme of the present invention is as follows:
A manufacture method for cloudy mulberry juice, is characterized in that: comprise the following steps:
The first step, selects raw material, and carries out cooling and clean with frozen water; The frozen water temperature that wherein adopted is below 10 degree;
Second step, squeezes the juice after first draining, with double helix low speed squash type, squeezes the juice, and rotating speed is controlled at 20-40 rev/min;
The 3rd step, filters the cloudy mulberry juice of squeezing out, and adopts the bag type filtering machine of 100-120 order filter bag, filtered Normal juice after pump to blend tank, in described the 3rd step, adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously;
The 4th step is mixed in blend tank, and fruit juice is pumped into shell and tube sterilization machine from blend tank, and sterilizing time 5-10 second, temperature 120-140 degree was cooled to 25 degree in 5-10 minute by Physical temperature-lowering;
The 5th step, is delivered to aseptic filler by product pump, and filling temperature is below 25 degree, and bottling department is sterile purification workshop, purifies 10,000 grades of cleanliness factors; Below temperature 20 degree, below humidity 45%RH;
The 6th step, the wash bottle workshop adopting is sterile purification workshop, purify 100,000 grades of cleanliness factors, wash bottle need be cleaned through 3 roads, select the new glass bottle of heat shrinkable package, first with the disinfectant that hypochlorite generator produces concentration 5-8%, carry out rinsing inside and outside vial, after upset, with 65-75 degree hot water, carry out inside and outside flushing again, after upset, carry out the inside and outside flushing of bottle again with normal temperature sterile purified water, sterile purified water electrical conductivity is below 3us/cm;
The 7th step, the bottle cap warehouse of employing is between sterile purification, and every batch of bottle cap is also processed through ozone sterilization, and ozone concentration is at 30-40mg/m
3;
The 8th step, adopts vacuum Cover whirling Machine, bottle, bottle cap guarantee aseptic under, in sterile filling workshop, complete filling and sealing;
The 9th step, enters between inspection vehicle and detects, and checks capping sealing and capacity, carries out the detection of every batch of sampling physics and chemistry indices, keeps sample;
The tenth step, packs, warehouse-in.
Compared with prior art, beneficial effect of the present invention: the present invention does not add food additives, is of high nutritive value, and production efficiency is high, and workman is simple to operate, and cost is low.
In the first step of the present invention, raw material is selected, and carried out cooling and clean with frozen water; The frozen water temperature that wherein adopted is below 10 degree; Adopt that frozen water is cooling can play sterilization and fresh-keeping effect, for the nutritional labeling of mulberries inside, can not run off, cleaning performance is better than running water simultaneously.
In second step of the present invention, after first draining, squeeze the juice, with double helix low speed squash type, squeeze the juice, rotating speed is controlled at 20-40 rev/min; The double helix low speed squash type that the present invention adopts is squeezed the juice, and is prior art, common double helix low speed extrusion juice extractor, and because mulberries are less, the rotating speed of employing, between 20-40 rev/min, can carry out well extruding to mulberries and squeeze the juice.
In the present invention's the 3rd step, the cloudy mulberry juice of squeezing out is filtered, adopts the bag type filtering machine of 100-120 order filter bag, filtered Normal juice after pump to blend tank, in described the 3rd step, adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously; By filter impurity screening, in order to improve the quality of product, adopt the bag type filtering machine of 100-120 order filter bag, and adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously; The nutritional labeling of guaranteeing mulberries, is hedged off from the outer world, and reduce to pollute, and oxygen enters and cause oxidation, improves product quality and the nutritive value of whole cloudy mulberry juice.
In the present invention's the 4th step, in blend tank, mix, fruit juice is pumped into shell and tube sterilization machine from blend tank, sterilizing time 5-10 second, temperature 120-140 degree was cooled to 25 degree in 5-10 minute by Physical temperature-lowering; The present invention adopts shell and tube sterilization machine, sterilizing time 5-10 second, and temperature 120-140 degree, like this, sterilizing time is short, and nutritional cost is not easy to destroy, and germicidal efficiency is high simultaneously, and whole production efficiency improves.After sterilization, directly by Physical temperature-lowering, namely use low-temperature material cooling down high-temperature material, guarantee to affect composition and do not run off.
In the present invention's the 5th step, the 6th step, the 7th step, the 8th step, for sterile filling operation, first by product pump, be delivered to aseptic filler, filling temperature is below 25 degree, and bottling department is sterile purification workshop, purifies 10,000 grades of cleanliness factors; Below temperature 20 degree, below humidity 45%RH; Then the wash bottle workshop that the present invention adopts is sterile purification workshop, purify 100,000 grades of cleanliness factors, wash bottle need be cleaned through 3 roads, select the new glass bottle of heat shrinkable package, first with the disinfectant that hypochlorite generator produces concentration 5-8%, carry out rinsing inside and outside vial, after upset, carry out inside and outside flushing again with 65-75 degree hot water, after upset, carry out the inside and outside flushing of bottle again with normal temperature sterile purified water, sterile purified water electrical conductivity is below 3us/cm; By 3 road mattings, vial is carried out to sterilization, guarantee that amount of bacteria is near minimum; The bottle cap warehouse adopting is again between sterile purification, and every batch of bottle cap is also processed through ozone sterilization, and ozone concentration is at 30-40mg/m
3; Bottle cap is also carried out to sterilization processing.
Finally, adopt vacuum Cover whirling Machine, bottle, bottle cap guarantee aseptic under, in sterile filling workshop, complete filling and sealing.
As from the foregoing, in the present invention, adopt full-automatic new technology to carry out sterile working, improved quality and the nutritive value of product.
In the present invention's the 9th step, the tenth step, enter between inspection vehicle and detect, check capping sealing and capacity, carry out the detection of every batch of sampling physics and chemistry indices, keep sample; Pack warehouse-in.
In order further to explain technical scheme of the present invention, below by specific embodiment, the present invention will be described in detail.
The specific embodiment
The manufacture method that the invention discloses a kind of cloudy mulberry juice, is characterized in that: comprise the following steps:
The first step, selects raw material, and carries out cooling and clean with frozen water; The frozen water temperature that wherein adopted is below 10 degree;
Second step, squeezes the juice after first draining, with double helix low speed squash type, squeezes the juice, and rotating speed is controlled at 20-40 rev/min;
The 3rd step, filters the cloudy mulberry juice of squeezing out, and adopts the bag type filtering machine of 100-120 order filter bag, filtered Normal juice after pump to blend tank, in described the 3rd step, adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously;
The 4th step is mixed in blend tank, and fruit juice is pumped into shell and tube sterilization machine from blend tank, and sterilizing time 5-10 second, temperature 120-140 degree was cooled to 25 degree in 5-10 minute by Physical temperature-lowering;
The 5th step, is delivered to aseptic filler by product pump, and filling temperature is below 25 degree, and bottling department is sterile purification workshop, purifies 10,000 grades of cleanliness factors; Below temperature 20 degree, below humidity 45%RH;
The 6th step, the wash bottle workshop adopting is sterile purification workshop, purify 100,000 grades of cleanliness factors, wash bottle need be cleaned through 3 roads, select the new glass bottle of heat shrinkable package, first with the disinfectant that hypochlorite generator produces concentration 5-8%, carry out rinsing inside and outside vial, after upset, with 65-75 degree hot water, carry out inside and outside flushing again, after upset, carry out the inside and outside flushing of bottle again with normal temperature sterile purified water, sterile purified water electrical conductivity is below 3us/cm;
The 7th step, the bottle cap warehouse of employing is between sterile purification, and every batch of bottle cap is also processed through ozone sterilization, and ozone concentration is at 30-40mg/m
3;
The 8th step, adopts vacuum Cover whirling Machine, bottle, bottle cap guarantee aseptic under, in sterile filling workshop, complete filling and sealing;
The 9th step, enters between inspection vehicle and detects, and checks capping sealing and capacity, carries out the detection of every batch of sampling physics and chemistry indices, keeps sample;
The tenth step, packs, warehouse-in.
Embodiment 1:
A manufacture method for cloudy mulberry juice, is characterized in that: comprise the following steps:
The first step, selects raw material, and carries out cooling and clean with frozen water; The frozen water temperature that wherein adopted is below 10 degree;
Second step, squeezes the juice after first draining, with double helix low speed squash type, squeezes the juice, and rotating speed is controlled at 20 revs/min;
The 3rd step, filters the cloudy mulberry juice of squeezing out, and adopts the bag type filtering machine of 100 order filter bags, filtered Normal juice after pump to blend tank, in described the 3rd step, adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously;
The 4th step is mixed in blend tank, and fruit juice is pumped into shell and tube sterilization machine from blend tank, sterilizing time 5 seconds, and temperature 120 degree were cooled to 25 degree in 5 minutes by Physical temperature-lowering;
The 5th step, is delivered to aseptic filler by product pump, and filling temperature is below 25 degree, and bottling department is sterile purification workshop, purifies 10,000 grades of cleanliness factors; Below temperature 20 degree, below humidity 45%RH;
The 6th step, the wash bottle workshop adopting is sterile purification workshop, purify 100,000 grades of cleanliness factors, wash bottle need be cleaned through 3 roads, select the new glass bottle of heat shrinkable package, first with the disinfectant that hypochlorite generator produces concentration 5-8%, carry out rinsing inside and outside vial, after upset, with 65 degree hot water, carry out inside and outside flushing again, after upset, carry out the inside and outside flushing of bottle again with normal temperature sterile purified water, sterile purified water electrical conductivity is below 3us/cm;
The 7th step, the bottle cap warehouse of employing is between sterile purification, and every batch of bottle cap is also processed through ozone sterilization, and ozone concentration is at 30mg/m
3;
The 8th step, adopts vacuum Cover whirling Machine, bottle, bottle cap guarantee aseptic under, in sterile filling workshop, complete filling and sealing;
The 9th step, enters between inspection vehicle and detects, and checks capping sealing and capacity, carries out the detection of every batch of sampling physics and chemistry indices, keeps sample;
The tenth step, packs, warehouse-in.
Embodiment 2:
Repeat the step in embodiment 1: wherein:
Second step, squeezes the juice after first draining, with double helix low speed squash type, squeezes the juice, and rotating speed is controlled at 40 revs/min;
The 3rd step, filters the cloudy mulberry juice of squeezing out, and adopts the bag type filtering machine of 120 order filter bags, filtered Normal juice after pump to blend tank, in described the 3rd step, adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously;
The 4th step is mixed in blend tank, and fruit juice is pumped into shell and tube sterilization machine from blend tank, sterilizing time 10 seconds, and temperature 120 degree were cooled to 25 degree in 5 minutes by Physical temperature-lowering;
The 6th step, the wash bottle workshop adopting is sterile purification workshop, purify 100,000 grades of cleanliness factors, wash bottle need be cleaned through 3 roads, select the new glass bottle of heat shrinkable package, first with the disinfectant that hypochlorite generator produces concentration 5-8%, carry out rinsing inside and outside vial, after upset, with 75 degree hot water, carry out inside and outside flushing again, after upset, carry out the inside and outside flushing of bottle again with normal temperature sterile purified water, sterile purified water electrical conductivity is below 3us/cm;
The 7th step, the bottle cap warehouse of employing is between sterile purification, and every batch of bottle cap is also processed through ozone sterilization, and ozone concentration is at 40mg/m
3;
Embodiment 3:
Repeat the step in embodiment 1: wherein:
Second step, squeezes the juice after first draining, with double helix low speed squash type, squeezes the juice, and rotating speed is controlled at 30 revs/min;
The 3rd step, filters the cloudy mulberry juice of squeezing out, and adopts the bag type filtering machine of 110 order filter bags, filtered Normal juice after pump to blend tank, in described the 3rd step, adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously;
The 4th step is mixed in blend tank, and fruit juice is pumped into shell and tube sterilization machine from blend tank, sterilizing time 8 seconds, and temperature 110 degree were cooled to 25 degree in 7 minutes by Physical temperature-lowering;
The 6th step, the wash bottle workshop adopting is sterile purification workshop, purify 100,000 grades of cleanliness factors, wash bottle need be cleaned through 3 roads, select the new glass bottle of heat shrinkable package, first with the disinfectant that hypochlorite generator produces concentration 5-8%, carry out rinsing inside and outside vial, after upset, with 70 degree hot water, carry out inside and outside flushing again, after upset, carry out the inside and outside flushing of bottle again with normal temperature sterile purified water, sterile purified water electrical conductivity is below 3us/cm;
The 7th step, the bottle cap warehouse of employing is between sterile purification, and every batch of bottle cap is also processed through ozone sterilization, and ozone concentration is at 35mg/m
3;
More than that the technical scheme that the embodiment of the present invention is provided is described in detail, having applied specific case herein sets forth the principle of the embodiment of the present invention and embodiment, the explanation of above embodiment, is only applicable to the principle that the embodiment of the present invention is understood in help; , for one of ordinary skill in the art, according to the embodiment of the present invention, in the specific embodiment and range of application, all can change to some extent, in sum, this description should not be construed as limitation of the present invention meanwhile.
Claims (1)
1. a manufacture method for cloudy mulberry juice, is characterized in that: comprise the following steps:
The first step, selects raw material, and carries out cooling and clean with frozen water; The frozen water temperature that wherein adopted is below 10 degree;
Second step, squeezes the juice after first draining, with double helix low speed squash type, squeezes the juice, and rotating speed is controlled at 20-40 rev/min;
The 3rd step, filters the cloudy mulberry juice of squeezing out, and adopts the bag type filtering machine of 100-120 order filter bag, filtered Normal juice after pump to blend tank, in described the 3rd step, adopt air-tight manner operation, temperature of charge is controlled at below 15 degree simultaneously;
The 4th step is mixed in blend tank, and fruit juice is pumped into shell and tube sterilization machine from blend tank, and sterilizing time 5-10 second, temperature 120-140 degree was cooled to 25 degree in 5-10 minute by Physical temperature-lowering;
The 5th step, is delivered to aseptic filler by product pump, and filling temperature is below 25 degree, and bottling department is sterile purification workshop, purifies 10,000 grades of cleanliness factors; Below temperature 20 degree, below humidity 45%RH;
The 6th step, the wash bottle workshop adopting is sterile purification workshop, purify 100,000 grades of cleanliness factors, wash bottle need be cleaned through 3 roads, select the new glass bottle of heat shrinkable package, first with the disinfectant that hypochlorite generator produces concentration 5-8%, carry out rinsing inside and outside vial, after upset, with 65-75 degree hot water, carry out inside and outside flushing again, after upset, carry out the inside and outside flushing of bottle again with normal temperature sterile purified water, sterile purified water electrical conductivity is below 3us/cm;
The 7th step, the bottle cap warehouse of employing is between sterile purification, and every batch of bottle cap is also processed through ozone sterilization, and ozone concentration is at 30-40mg/m
3;
The 8th step, adopts vacuum Cover whirling Machine, bottle, bottle cap guarantee aseptic under, in sterile filling workshop, complete filling and sealing;
The 9th step, enters between inspection vehicle and detects, and checks capping sealing and capacity, carries out the detection of every batch of sampling physics and chemistry indices, keeps sample;
The tenth step, packs, warehouse-in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410161824.7A CN104161284A (en) | 2014-04-15 | 2014-04-15 | Manufacturing method for mulberry juice |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410161824.7A CN104161284A (en) | 2014-04-15 | 2014-04-15 | Manufacturing method for mulberry juice |
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|---|---|
| CN104161284A true CN104161284A (en) | 2014-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410161824.7A Pending CN104161284A (en) | 2014-04-15 | 2014-04-15 | Manufacturing method for mulberry juice |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105029457A (en) * | 2015-07-06 | 2015-11-11 | 桂阳太和辣业有限公司 | Preparation method of diced pork in pot |
| CN111345420A (en) * | 2020-04-26 | 2020-06-30 | 万政豪 | Low-temperature aseptic filling method for plant and dried fruit beverage |
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|---|---|---|---|---|
| CN1461611A (en) * | 2002-05-31 | 2003-12-17 | 魏文利 | Mulberry juice beverage, and its prepn. method |
| CN1994143A (en) * | 2006-12-26 | 2007-07-11 | 宁波天宫庄园果汁果酒有限公司 | Mulberry juice beverage and preparation process thereof |
| CN101623116A (en) * | 2009-08-11 | 2010-01-13 | 宁波天宫庄园果汁果酒有限公司 | Preparation method of clear mulberry juice drink |
| CN102058121A (en) * | 2010-11-22 | 2011-05-18 | 溧阳市天目湖农业发展有限公司 | Method for processing freshly squeezed mulberry juice |
| CN103564568A (en) * | 2013-10-28 | 2014-02-12 | 胡本奎 | Cherry juice with honey and preparation method thereof |
-
2014
- 2014-04-15 CN CN201410161824.7A patent/CN104161284A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1461611A (en) * | 2002-05-31 | 2003-12-17 | 魏文利 | Mulberry juice beverage, and its prepn. method |
| CN1994143A (en) * | 2006-12-26 | 2007-07-11 | 宁波天宫庄园果汁果酒有限公司 | Mulberry juice beverage and preparation process thereof |
| CN101623116A (en) * | 2009-08-11 | 2010-01-13 | 宁波天宫庄园果汁果酒有限公司 | Preparation method of clear mulberry juice drink |
| CN102058121A (en) * | 2010-11-22 | 2011-05-18 | 溧阳市天目湖农业发展有限公司 | Method for processing freshly squeezed mulberry juice |
| CN103564568A (en) * | 2013-10-28 | 2014-02-12 | 胡本奎 | Cherry juice with honey and preparation method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105029457A (en) * | 2015-07-06 | 2015-11-11 | 桂阳太和辣业有限公司 | Preparation method of diced pork in pot |
| CN111345420A (en) * | 2020-04-26 | 2020-06-30 | 万政豪 | Low-temperature aseptic filling method for plant and dried fruit beverage |
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Application publication date: 20141126 |