Full automaticity sludge tank
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Technical field
The invention belongs to the rubbish accept equipment field, relate in particular to the full automaticity sludge tank that a kind of dirt storage process all adopts automation and automatically packs.
Background technology
the units such as hospital, army, laboratory and research institute usually process the dirt that some contaminatives are very large, first these dirts are put in sludge tank, and then deliver to formulation place by Cleaner and destroy, thereby avoid cross-infection and superinfection, throw in the process of sludge tank at dirt, because sludge tank may be polluted by dirt exposed in cabinet in advance, staff is in the time strikeing out sludge tank lid with the hand, hand touches cabinet, thereby is infected; In addition, due to the different in kind of dirt, some has volatile dirt volatilizees in sludge tank, and then pollutes ambient environment; Thereafter, some dirts, in the process of transporting, because Cleaner lacks consciousness of self-protection, usually directly contact dirt with unprotected hand, thereby are subject to infecting of dirt; Finally, some layabouts touch unintentionally exposed dirt, thereby are polluted by dirt.
Summary of the invention
The full automaticity sludge tank that a kind of dirt storage process that the object of the invention is to overcome deficiency of the prior art and provide all adopts automation and automatically packs.
This practicality invention is achieved in that a kind of full automaticity sludge tank, comprise cabinet, bottom of cabinet bulk is provided with end bearing, on the tank wall of cabinet bottom, be provided with outlet, on cabinet, be provided with import, it is characterized in that: on the cabinet of described import both sides, be provided with battery isolator control, hand push button and infrared inductor, in import, be provided with lid, the below that is positioned at import of lid upper surface, the lower surface of lid is provided with cap-opening mechanism, described cap-opening mechanism comprises and is arranged on the tooth bar of lid lower surface left and right trend and is arranged on the reducing motor on cabinet inwall, on the motor shaft of reducing motor, be provided with the gear being meshed with tooth bar, reducing motor drives lid side-to-side movement.
In cabinet, be provided with left support frame and right support frame, left support frame is identical with right support shelf structure, and left support frame and right support frame are symmetrical about vertical vertical line, described left support frame comprises four supporting vertical plate and front endplate, four described supporting vertical plate are cuboid and vertically arrange, on the plate face of supporting vertical plate, offer and be equipped with top-down strip pilot hole, the bottom of supporting vertical plate is fixed on the inwall of cabinet, described front endplate is installed on the right flank of the cuboid that supporting vertical plate forms, on front endplate, be provided with top-down pilot hole.
Between left support frame and right support frame, have living space, described space is positioned at lid below, lid below spatial placement has refuse bag module, described refuse bag module comprises rubbish bag, gland and supporter, described supporter is without bottom tube-like, gland is ring-type, the lower surface of gland is provided with a circle groove, the groove of gland is fastened on the upper surface of supporter, rubbish bag is sleeved between supporter and gland, described rubbish bag is long tubular, it is folding that top is zigzag, the rubbish bag top of folding up contacts with supporter outer wall, not folding rubbish bag middle part contacts with the inwall of supporter, the bottom of rubbish bag is positioned at the below of supporter lower edge, rubbish bag below is provided with waste deposit drawer, described waste deposit drawer extend into cabinet inside by the outlet on the tank wall of cabinet bottom.
On left support frame and right support frame, a set of kinematic mechanism is respectively set, the member of two cover kinematic mechanisms is identical, and structure is symmetrical, kinematic mechanism on left support frame comprises vertical motion mechanism and horizontal motion clamping mechanism, vertical motion mechanism comprises motor, transmission shaft, two toothed rack, two gears that are meshed with tooth bar, pivot shaft, upper mounting plate, support wheel, bearing and bearing seat, horizontal motion clamping mechanism comprises guide-bar mechanism and heat seal shutoff device, wherein guide-bar mechanism comprises drive motor, rotating disk, connecting rod, slide bar and orienting lug, two toothed rack in vertical motion mechanism are vertically arranged on the medial surface of two supporting vertical plate of a side, two gears that are meshed with tooth bar are arranged on transmission shaft, the pilot hole that open from the plate face of tooth bar place supporting vertical plate at the two ends of transmission shaft passes, on the transmission shaft between two supporting vertical plate, be provided with bearing, on bearing, be provided with bearing seat, the pilot hole that open from the plate face of two supporting vertical plate of opposite side at the two ends of pivot shaft passes, on pivot shaft, be provided with support wheel, support wheel contacts with the front endplate of this side, on the pivot shaft between two supporting vertical plate, be provided with bearing, on bearing, be provided with bearing seat, on bearing seat, be provided with upper mounting plate, upper mounting plate not with four supporting vertical plate interferences, the lower surface of upper mounting plate is provided with the motor of vertical motion mechanism, motor is connected with transmission shaft, on upper mounting plate, be provided with drive motor in guide-bar mechanism, drive motor drives the dial rotation being arranged on upper mounting plate, the edge of rotating disk is provided with the connecting rod moving in a circle, on upper mounting plate, be provided with orienting lug, orienting lug is fixed on upper mounting plate, on orienting lug, be provided with the track of restriction slide bar degree of freedom, the other end of connecting rod is connected with one end of slide bar, slide bar from the track of orienting lug and pass in pilot hole on endplate, slide bar does straight reciprocating motion under the drive of rotating disk, the other end of slide bar is positioned at the opposite side of front endplate, on the other end of slide bar, be provided with heat seal shutoff device, two halves fervent locking device in left and right is positioned at the below of supporter, rubbish bag both sides.
In cabinet, be provided with controller, hand push button, infrared inductor are connected respectively at the input end of controller, and reducing motor, motor, drive motor are connected respectively at the mouth of controller.
Described lid is that the left and right two halves mode of splitting arranges, and lid lower surface respectively arranges the tooth bar of about one trend, and two toothed rack are parallel to each other, and tooth is relative, and gear is between two tooth bars.
Described heat seal shutoff device is strip, is divided into three layers from top to bottom, and upper strata is upper heat-fusion piece, and middle level is cutting knife, and lower floor is lower heat-fusion piece.
In described casing, be provided with on ultrasonic distance-measuring sensor, casing and be provided with LCDs, ultrasonic distance-measuring sensor is positioned on lid lower surface, the direction of ultrasonic distance-measuring sensor is pointed to rubbish bag top, ultrasonic distance-measuring sensor is connected with the input end of controller, and LCDs is connected with the mouth of controller.
Described controller is micro controller system.
The present invention has the following advantages compared with existing sludge tank:
First, sludge tank responds to by infrared inductor whether someone will throw away rubbish, the signal sensing is sent to controller by infrared inductor, the program that controller is stored according to its inside judges whether to control the reducing motor work of lid below, thereby lid is opened, when people throws into rubbish after rubbish bag, lid is closed automatically, secondly, the first horizontal motion of horizontal motion clamping mechanism, by the clamping of rubbish bag, then, vertical motion mechanism drives the rubbish of rubbish bag and rubbish bag inside to move downward, rubbish enters into waste deposit drawer inside, now, controller is controlled the upper heat-fusion piece heating on heat seal shutoff device upper strata simultaneously, the cutting knife in middle level cuts refuse bag, the lower heat-fusion piece heating of lower floor, work by thermal cut-out device, the rubbish bag of rubbish is housed from cut next, be passed lower heat-fusion piece and will the rubbish bag sealing of rubbish be housed, rubbish bag bottom on supporter is heated by upper heat-fusion piece, again form a strip of paper used for sealing, wait for the rubbish of next round, by carrying secretly of vertical motion mechanism and horizontal motion clamping mechanism, prevent that the refuse bag after sealing from breaking in the time that eminence drops into waste deposit drawer, thereby pollute, finally, horizontal motion clamping mechanism unclamps rubbish bag, and vertical motion mechanism upward movement, returns to initial position, waits for and repeats next working cycle.
In whole process, staff uses hardly with sludge tank and directly contacts, and dirt is encapsulated in rubbish bag, and sludge tank can not polluted by dirt; Be also sealed within refuse bag even there is volatile dirt, reduced the occurrence probability of dirt volatilization pollution surrounding environment; Due to the sealing of dirt, staff transports in process and can directly not contact with dirt, even if idler also can not directly contact with dirt, has reduced the generation that dirt infects personnel's situation.
Ultrasonic distance-measuring sensor is set in casing, casing is provided with after LCDs, ultrasonic distance-measuring sensor is by surveying the distance of the interior rubbish bag of casing apart from bottom, thereby determine the quantity of refuse of rubbish bag inside, these quantity of refuses are reflected on LCDs, staff can determine the manually size of packing according to these information, and then saves rubbish bag material.
Brief description of the drawings
fig. 1 is schematic appearance of the present invention.
Fig. 2 is the inner structure schematic diagram that the present invention removes cabinet and lid.
Fig. 3 is the structural representation that lid of the present invention and lid upper rack, gear and reducing motor combine.
Fig. 4 is the complete section structural representation of the main apparent direction of refuse bag module in the present invention.
Fig. 5 is refuse bag module A-A cutaway view in the present invention.
Fig. 6 is the vertical motion mechanism structure schematic diagram that does not comprise upper mounting plate in the present invention.
Fig. 7 is the kinematic mechanism structural representation of left one side of something in the present invention.
Fig. 8 is the waste deposit drawer structure schematic diagram in the present invention.
Fig. 9 is the electrical connection diagram between controller of the present invention and infrared inductor, upper heat-fusion piece and lower heat-fusion piece.
Figure 10 is the electrical connection diagram between drive motor and drive circuit board in the present invention.
Specific embodiments
Embodiment 1:
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, shown in Fig. 9 and Figure 10, a kind of full automaticity sludge tank, comprise rectangular-shaped cabinet 1, cabinet 1 bottom is provided with end bearing 2, on cabinet 1 bottom tank wall, be provided with outlet, cabinet is provided with rectangular import on 1 upper surface, on the cabinet 1 of import both sides, be provided with battery isolator control 3, hand push button 4 and infrared inductor 5, in import, be provided with lid 6, lid 6 arranges for the left and right two halves mode of splitting, the below that is positioned at import of lid 6 upper surfaces, the lower surface of lid 6 is provided with cap-opening mechanism, described cap-opening mechanism comprises the tooth bar 7 being arranged on lid lower surface and is arranged on the reducing motor 8 on cabinet 1 inwall, on the motor shaft of reducing motor 8, be provided with the gear 9 being meshed with tooth bar 7, two halves lid 6 lower surfaces respectively arrange the tooth bar 7 of about one trend, two toothed rack 7 are parallel to each other, and tooth is relative, gear 9 is between two tooth bars, reducing motor 8 drives lid 6 side-to-side movements.
In cabinet 1, be provided with left support frame and right support frame, left support frame is identical with right support shelf structure, and left support frame and right support frame are symmetrical about vertical vertical line, described left support frame comprises four supporting vertical plate 10 and front endplate 11, four described supporting vertical plate 10 are cuboid and vertically arrange, respectively four flash of cuboid, the plate face of supporting vertical plate 10 be before and after towards, on the plate face of supporting vertical plate 10, offer and be equipped with top-down strip pilot hole, the bottom of supporting vertical plate 10 is fixed on the inwall of cabinet 1, described front endplate 11 is installed on the right flank of the cuboid that supporting vertical plate 10 forms, on front endplate 11, be provided with top-down pilot hole.
Between left support frame and right support frame, have living space, described space is positioned at lid 6 belows, lid 6 below spatial placements have refuse bag module, described refuse bag module comprises rubbish bag 12, gland 13 and supporter 14, described supporter 14 is without bottom tube-like, gland 13 is ring-type, the lower surface of gland 13 is provided with a circle groove, the groove of gland is fastened on the upper surface of supporter 14, rubbish bag cover 12 is contained between supporter 14 and gland 13, described rubbish bag 14 is long tubular, it is folding that top is zigzag, rubbish bag 12 tops of folding up contact with supporter 14 outer walls, not folding rubbish bag 12 middle parts contact with the inwall of supporter 14, the bottom of rubbish bag 12 is positioned at the below of supporter 14 lower edges, rubbish bag 14 belows are provided with waste deposit drawer 15, described waste deposit drawer 15 extend into cabinet inside by the outlet on the tank wall of cabinet bottom, waste deposit drawer 15 adopts slideway pull-out type.
On left support frame and right support frame, a set of kinematic mechanism is respectively set, the member of two cover kinematic mechanisms is identical, and structure is symmetrical, kinematic mechanism on left support frame comprises vertical motion mechanism and horizontal motion clamping mechanism, vertical motion mechanism comprises motor 16, transmission shaft 17, two toothed rack 18, two gears 19 that are meshed with tooth bar 18, pivot shaft 20, upper mounting plate 21, support wheel 22, bearing 23 and bearing seat 24, horizontal motion clamping mechanism comprises guide-bar mechanism and heat seal shutoff device 25, wherein guide-bar mechanism comprises drive motor 26, rotating disk 27, connecting rod 28, slide bar 29 and orienting lug 30, two toothed rack 18 in vertical motion mechanism are vertically arranged on the medial surface of two supporting vertical plate 10 of a side, two gears 19 that are meshed with tooth bar 18 are arranged on transmission shaft 17, the pilot hole that open from the plate face of tooth bar 18 place supporting vertical plate 10 at the two ends of transmission shaft 17 passes, on the transmission shaft 17 between two supporting vertical plate 10, be provided with bearing 23, on bearing 23, be provided with bearing seat 24, the pilot hole that open from the plate face of two supporting vertical plate 10 of opposite side at the two ends of pivot shaft 20 passes, on pivot shaft 20, be provided with support wheel 22, support wheel 22 contacts with the front endplate 11 of this side, on the pivot shaft 20 between two supporting vertical plate 10, be provided with bearing 23, on bearing 23, be provided with bearing seat 24, on bearing seat 24, be provided with horizontal upper mounting plate 21, upper mounting plate 21 not with four supporting vertical plate 10 interferences, the lower surface of upper mounting plate 21 is provided with the motor 16 of vertical motion mechanism, motor 16 is connected with transmission shaft 17, on upper mounting plate 21, be provided with drive motor 26 in guide-bar mechanism, drive motor 26 drives and is arranged on upper mounting plate 21 rotating disk 27 and rotates, the edge of rotating disk 27 is provided with the connecting rod 28 moving in a circle, on upper mounting plate 21, be provided with orienting lug 30, orienting lug 30 is fixed on upper mounting plate, on orienting lug 30, be provided with the track of restriction slide bar 29 degree of freedom, the other end of connecting rod 28 is connected with one end of slide bar 29, slide bar 29 from the track of orienting lug 30 and pass in pilot hole on endplate 11, slide bar 29 does straight reciprocating motion under the drive of rotating disk 27, the other end of slide bar 29 is positioned at the opposite side of front endplate 11, on the other end of slide bar 29, be provided with heat seal shutoff device 25, described heat seal shutoff device 25 is strip, be divided into three layers from top to bottom, upper strata is upper heat-fusion piece 251, middle level is cutting knife 252, lower floor is lower heat-fusion piece 253, two halves fervent locking device 25 in left and right is positioned at the below of supporter 14, rubbish bag 12 both sides.
In cabinet, be provided with controller 31, described controller 31 is AT89C52 micro controller system, hand push button 4, infrared inductor 5 are connected respectively at the input end of controller 31, and reducing motor 8, motor 16, drive motor 26 are connected respectively at the mouth of controller 31.
Between controller 31 and infrared inductor 5, be provided with amplifier U1A, the model of amplifier U1A is 74LS14; Controller 31 and upper heat-fusion piece 251, between lower heat-fusion piece 253, control by relay R L1, RL2, the lead-out terminal of controller 31 is connected with the secondary contact of relay R L1, RL2, and the main contact of relay R L1, RL2 connects upper heat-fusion piece 251, in the feed circuit of lower heat-fusion piece 253; Between reducing motor 8, motor 16, drive motor 26 and controller 31, be connected by drive circuit board T1, the model of drive circuit board is THB7128.
Embodiment 2:
The present embodiment is on the technical scheme basis of embodiment 1, in casing, be provided with on ultrasonic distance-measuring sensor, casing and be provided with LCDs, ultrasonic distance-measuring sensor is positioned on lid lower surface, the direction of ultrasonic distance-measuring sensor is pointed to rubbish bag top, ultrasonic distance-measuring sensor is connected with the input end of controller, and LCDs is connected with the mouth of controller.
Ultrasonic distance-measuring sensor is set in casing, cabinet exterior is provided with LCDs, when there being dirt to enter after rubbish bag, the ultrasonic distance-measuring sensor that is positioned at lid lower surface changes apart from the distance of rubbish bag dirt, thereby determine the quantity of refuse of rubbish bag inside, singlechip controller is packed to the rubbish bag that dirt is housed automatically according to the program storing in advance; These quantity of refuses are reflected on LCDs in addition, and staff also can manually pack according to these information, the packing that the amount of the dirt that staff shows according to LCDs varies in size, and then save rubbish bag material.