CN104148374B - A kind of superheated steam heat-processing equipment and technique - Google Patents

A kind of superheated steam heat-processing equipment and technique Download PDF

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CN104148374B
CN104148374B CN201410417445.XA CN201410417445A CN104148374B CN 104148374 B CN104148374 B CN 104148374B CN 201410417445 A CN201410417445 A CN 201410417445A CN 104148374 B CN104148374 B CN 104148374B
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heating tank
tank assembly
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CN104148374A (en
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侯梦斌
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Abstract

A kind ofly can make full use of superheated steam heat-processing equipment and the technique of waste heat by quantity-produced, superheated steam heat-processing equipment is identical by three structures, formed by the heating tank assembly of pipe link, it is characterized in that the UTILIZATION OF VESIDUAL HEAT IN escape pipe of a heating tank assembly is connect by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe of pipeline and next heating tank assembly, first heating tank, second heating tank, the 3rd heating tank combined cycle: charging--UTILIZATION OF VESIDUAL HEAT IN heating--superheated steam heating--discharging work.

Description

A kind of superheated steam heat-processing equipment and technique
Technical field
The invention belongs to hot-working field, particularly a kind of superheated steam heat-processing equipment and technique.
Background technology
Liquid is in the saturated condition called saturated liquid, and the steam of its correspondence is saturated vapor, but is wet saturated steam at first, after the moisture in saturation water evaporates completely, be only dry saturated steam; Steam is never saturated to and wetly saturatedly arrives dry saturated process temperature again and do not increase, but absorbs " heat of transformation " and be also called heat of gasification, and water is raised to 100 DEG C from 0 DEG C approximately needs the 420J/g that absorbs heat, and 100 DEG C of aqueous phases become 100 DEG C of vapour and approximately will to absorb heat 2441J/g; Dry saturated after continue to heat, temperature can rise, and becomes superheated steam, and therefore to carry heat large for superheated steam unit volume, and superheated steam has liquid and gas double concurrently, has unique application in hot-working field.
Summary of the invention
The object of the invention is to provide-kind can make full use of superheated steam heat-processing equipment and the technique of waste heat by quantity-produced, superheated steam heat-processing equipment is identical by three structures, formed by the heating tank assembly of pipe link, it is characterized in that the UTILIZATION OF VESIDUAL HEAT IN escape pipe a of first heating tank assembly is connect by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe b of pipeline and second heating tank assembly, the UTILIZATION OF VESIDUAL HEAT IN escape pipe b of second heating tank assembly is connect by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe c of pipeline and the 3rd heating tank assembly, the UTILIZATION OF VESIDUAL HEAT IN escape pipe c of the 3rd heating tank assembly is connect by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe a of pipeline and the-individual heating tank assembly,
The superheated steam air inlet pipe a of first heating tank assembly, the superheated steam air inlet pipe b of second heating tank assembly, the superheated steam air inlet pipe c connect in parallel of the 3rd heating tank assembly is on superheated steam supply main;
The residual air discharge pipe a of first heating tank assembly, the residual air discharge pipe b of second heating tank assembly, the residual air discharge pipe c connect in parallel of the 3rd heating tank assembly is on residual air discharge header;
The-heating tank assembly is by cylindric tank body a, hemispherical lower bottom cover a, hemispherical upper cover a, having can the movable grid valve a of leakage aperture, air inlet three-way pipe a, discharging three-way pipe a, UTILIZATION OF VESIDUAL HEAT IN escape pipe a, residual air discharge pipe a, logical air pipe a, oil exit pipe a, water-oil separating form a is formed, hemispherical lower bottom cover a is fixedly mounted on cylindric tank body a bottom surface, the upper siphunculus of discharging three-way pipe a is connected on hemispherical lower bottom cover a center, the right siphunculus output liquid of discharging three-way pipe a, the right siphunculus of discharging three-way pipe a is built with valve F1, the lower through-tube of discharging three-way pipe a exports solid, the lower through-tube of discharging three-way pipe a is built with valve G1, on air inlet three-way pipe a, siphunculus is connected on the left of hemispherical lower bottom cover a, the left siphunculus of air inlet three-way pipe a is that the upper tank body of UTILIZATION OF VESIDUAL HEAT IN air inlet pipe input discharges afterheat steam, the lower through-tube of air inlet three-way pipe a is superheated steam air inlet pipe input superheated steam, the lower through-tube of air inlet three-way pipe a is built with valve E1, UTILIZATION OF VESIDUAL HEAT IN escape pipe a is connected on the right side of cylindric tank body a upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe a Inner is equipped with valve C1, residual air discharge pipe a is connected on the left of cylindric tank body a upper end, residual air discharge pipe a Inner is equipped with valve A1, hemispherical upper cover a is actively connected on cylindric tank body a upper surface by known features hinge, logical air pipe a lower end is connected in hemispherical upper cover a center, logical air pipe a is built with valve B1, the water-oil separating form a of known features is arranged on mid point on the left of cylindric tank body a, oil exit pipe a and water-oil separating form a is coaxially arranged on mid point on the right side of cylindric tank body a, having of known features the movable grid valve a of leakage aperture can be contained in cylindric tank interior lower end,
Second heating tank assembly, the 3rd heating tank assembly has identical structure with the first heating tank assembly;
Second heating tank assembly is by cylindric tank body b, hemispherical lower bottom cover b, hemispherical upper cover b, having can the movable grid valve b of leakage aperture, air inlet three-way pipe b, discharging three-way pipe b, UTILIZATION OF VESIDUAL HEAT IN escape pipe b, residual air discharge pipe b, logical air pipe b, oil exit pipe b, water-oil separating form b is formed, hemispherical lower bottom cover b is fixedly mounted on cylindric tank body b bottom surface, the upper siphunculus of discharging three-way pipe b is connected on hemispherical lower bottom cover b center, the right siphunculus output liquid of discharging three-way pipe b, the right siphunculus of discharging three-way pipe b is built with valve F2, the lower through-tube of discharging three-way pipe b exports solid, the lower through-tube of discharging three-way pipe b is built with valve G2, on air inlet three-way pipe b, siphunculus is connected on the left of hemispherical lower bottom cover b, the left siphunculus of air inlet three-way pipe b is that the upper tank body of UTILIZATION OF VESIDUAL HEAT IN air inlet pipe input discharges afterheat steam, the lower through-tube of air inlet three-way pipe b is superheated steam air inlet pipe input superheated steam, the lower through-tube of air inlet three-way pipe b is built with valve E2, UTILIZATION OF VESIDUAL HEAT IN escape pipe b is connected on the right side of cylindric tank body b upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe b is built with valve C2, residual air discharge pipe b is connected on the left of cylindric tank body upper end, residual air discharge pipe b is built with valve A2, hemispherical upper cover b is actively connected on cylindric tank body b upper surface by known features hinge, logical air pipe b lower end is connected in hemispherical upper cover b center, logical air pipe b is built with valve B2, the water-oil separating form b of known features is arranged on mid point on the left of cylindric tank body b, oil exit pipe b and water-oil separating form b is coaxially arranged on mid point on the right side of cylindric tank body b, having of known features the movable grid valve b of leakage aperture can be contained in cylindric tank interior lower end,
3rd heating tank assembly is by cylindric tank body c, hemispherical lower bottom cover c, hemispherical upper cover c, having can the movable grid valve c of leakage aperture, air inlet three-way pipe c, discharging three-way pipe c, UTILIZATION OF VESIDUAL HEAT IN escape pipe c, residual air discharge pipe c, logical air pipe c, oil exit pipe c, water-oil separating form c is formed, hemispherical lower bottom cover c is fixedly mounted on cylindric tank body c bottom surface, the upper siphunculus of discharging three-way pipe c is connected on hemispherical lower bottom cover c center, the right siphunculus output liquid of discharging three-way pipe c, the right siphunculus of discharging three-way pipe c is built with valve F3, the lower through-tube of discharging three-way pipe c exports solid, the lower through-tube of discharging three-way pipe c is built with valve G3, on air inlet three-way pipe c, siphunculus is connected on the left of hemispherical lower bottom cover c, the left siphunculus of air inlet three-way pipe c is that the upper tank body of UTILIZATION OF VESIDUAL HEAT IN air inlet pipe input discharges afterheat steam, the lower through-tube of air inlet three-way pipe c is superheated steam air inlet pipe input superheated steam, the lower through-tube of air inlet three-way pipe c is built with valve E3, UTILIZATION OF VESIDUAL HEAT IN escape pipe c is connected on the right side of cylindric tank body upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe c is built with valve C3, residual air discharge pipe c is connected on the left of cylindric tank body c upper end, residual air discharge pipe c is built with valve A3, hemispherical upper cover c is actively connected on cylindric tank body c upper surface by known features hinge, logical air pipe c lower end is connected in hemispherical upper cover c center, logical air pipe c is built with valve B3, the water-oil separating form c of known features is arranged on mid point on the left of cylindric tank body c, oil exit pipe c and water-oil separating form c is coaxially arranged on mid point on the right side of cylindric tank body c, having of known features the movable grid valve c of leakage aperture can be contained in cylindric tank body c interior lower end,
Utilize the superheated steam heat processing technique of superheated steam heat-processing equipment of the present invention as follows:
First heating tank assembly, the second heating tank assembly, the technological process of each single tank of the 3rd heating tank assembly is identical,
1) for the first heating tank assembly, the technological process for separate single tank is as follows:
1.1) initial link is set: charging;
Hemispherical upper cover a opens, and valve A1 closes, and valve B1 closes, and valve C1 closes, and valve D1 closes, and valve E1 closes, and valve F1 closes, and valve G1 closes, and movable grid valve a closes;
1.2) preheating link a: tank body discharges UTILIZATION OF VESIDUAL HEAT IN steam from UTILIZATION OF VESIDUAL HEAT IN air inlet pipe a input, and after preheating, residual air is discharged from residual air discharge pipe to residual air discharge header;
Hemispherical upper cover a closes, and valve A1 opens, and valve B1 closes, and valve C1 closes, and valve D1 closes, and valve E1 closes, and valve F1 closes, and valve G1 closes, and movable grid valve a closes;
1.3) superheated steam heating link: superheated steam supply main input superheated steam from superheated steam air inlet pipe a to the-tank, after heating waste heat from UTILIZATION OF VESIDUAL HEAT IN escape pipe a downwards-tank discharge UTILIZATION OF VESIDUAL HEAT IN steam
Hemispherical upper cover a closes, and valve A1 closes, and valve B1 closes, and valve C1 opens, and valve D1 closes, and valve E1 opens, and valve F1 closes, and valve G1 closes, and movable grid valve a closes;
1.4) discharging link,
1.4.1) the first discharging link, the first right siphunculus output liquid from discharging three-way pipe a is to profit line of demarcation to water-oil separating form a center line;
Hemispherical upper cover a closes, and valve A1 closes, and valve B1 opens, and valve C1 closes, and valve D1 closes, and valve E1 closes, and valve F1 opens, and valve G1 closes, and movable grid valve a closes;
1.4.2) the second discharging link, discharges grease from oil exit pipe a, most to grease,
Hemispherical upper cover a closes, and valve A1 closes, and valve B1 opens, and valve C1 closes, and valve D1 opens, and valve E1 closes, and valve F1 closes, and valve G1 closes, and movable grid valve a closes;
1.4.3) the 3rd discharging link, from the right siphunculus output liquid of discharging three-way pipe a, most to liquid,
Hemispherical upper cover a closes, and valve A1 closes, and valve B1 opens, and valve C1 closes, and valve D1 closes, and valve E1 closes, and valve F1 opens, and valve G1 closes, and movable grid valve a closes;
1.4.4) the 4th discharging link, exports solid from the lower through-tube of discharging three-way pipe a, most to solid,
Hemispherical upper cover a opens, and valve A1 closes, and valve B1 closes, and valve C1 closes, and valve D1 closes, and valve E1 closes, and valve F1 closes, and valve G1 opens, and movable grid valve a opens;
So far a flow process Jie Bouquet, returns the initial link of Jiong, under starting-and individual flow process;
2) the first heating tank assembly (1), the second heating tank assembly (2), the 3rd heating tank assembly (3) combined cycle workflow is as following:
A) setting is initial, the first heating tank assembly (1): charging, the second heating tank assembly (2): superheated steam heats, the 3rd heating tank assembly (3): UTILIZATION OF VESIDUAL HEAT IN heats;
B) mat woven of fine bamboo strips one step, the first heating tank assembly (1): UTILIZATION OF VESIDUAL HEAT IN heats, the second heating tank assembly (2): discharging, the 3rd heating tank assembly (3): superheated steam heats;
C) mat woven of fine bamboo strips two step, the first heating tank assembly (1): UTILIZATION OF VESIDUAL HEAT IN heats, the second heating tank assembly (2): charging, the 3rd heating tank assembly (3): superheated steam heats;
D) mat woven of fine bamboo strips three step, the first heating tank assembly (1): superheated steam heats, the second heating tank assembly (2): UTILIZATION OF VESIDUAL HEAT IN heats, the 3rd heating tank assembly (3): discharging;
E) mat woven of fine bamboo strips four step, the first heating tank assembly (1): superheated steam heats, the second heating tank assembly (2): UTILIZATION OF VESIDUAL HEAT IN heats, the 3rd heating tank assembly (3): charging;
F) mat woven of fine bamboo strips five step, the first heating tank assembly (1): discharging, the second heating tank assembly (2): superheated steam heats, the 3rd heating tank assembly (3): UTILIZATION OF VESIDUAL HEAT IN heats;
Get back to a) original state and enter next circulation.
Accompanying drawing explanation
Accompanying drawing 1 is the first heating tank assembly structure schematic diagram, accompanying drawing 2 is second heating tank assembly structure schematic diagrames, accompanying drawing 3 is the 3rd heating tank assembly structure schematic diagrames, and accompanying drawing 4 is the schematic diagrames being connected into superheated steam heat-processing equipment by the first heating tank assembly, the second heating tank assembly, the 3rd heating tank assembly and pipeline.
Detailed description of the invention
Enter-walk superheated steam heat-processing equipment structure of the present invention is described below in conjunction with accompanying drawing, as shown in the figure,-kind can make full use of the superheated steam heat-processing equipment of waste heat by quantity-produced, identical by three structures, formed by the heating tank assembly of pipe link, it is characterized in that the UTILIZATION OF VESIDUAL HEAT IN escape pipe a(16 of first heating tank assembly (1)) by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe b(27-1 of pipeline and second heating tank assembly (2)) connect, the UTILIZATION OF VESIDUAL HEAT IN escape pipe b(26 of second heating tank assembly (2)) by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe c(37-1 of pipeline and the 3rd heating tank assembly (3)) connect, the UTILIZATION OF VESIDUAL HEAT IN escape pipe c(36 of the 3rd heating tank assembly (3)) by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe a(17-1 of pipeline and the-individual heating tank assembly) connect,
The superheated steam air inlet pipe a(17-3 of first heating tank assembly (1)), the superheated steam air inlet pipe b(27-3 of second heating tank assembly (2)), the superheated steam air inlet pipe c(37-3 of the 3rd heating tank assembly (3)) connect in parallel is on superheated steam supply main (900);
The residual air discharge pipe a(14 of first heating tank assembly (1)), the residual air discharge pipe b(24 of second heating tank assembly (2)), the residual air discharge pipe c(34 of the 3rd heating tank assembly (3)) and connect in parallel is on residual air discharge header (800);
The-heating tank assembly (1) is by cylindric tank body a(11), hemispherical lower bottom cover a(13), hemispherical upper cover a(12), having can the movable grid valve a(111 of leakage aperture), air inlet three-way pipe a(17), discharging three-way pipe a(18), UTILIZATION OF VESIDUAL HEAT IN escape pipe a(16), residual air discharge pipe a(14), logical air pipe a(15), oil exit pipe a(19), water-oil separating form a(110) form, hemispherical lower bottom cover a(13) be fixedly mounted on cylindric tank body a(11) bottom surface, discharging three-way pipe a(18) upper siphunculus (18-4) be connected on hemispherical lower bottom cover a(13) center, discharging three-way pipe a(18) right siphunculus (18-1) output liquid, discharging three-way pipe a(18) right siphunculus built with valve F1(18-5), discharging three-way pipe a(18) lower through-tube (18-3) export solid, discharging three-way pipe a(18) lower through-tube (18-3) built with valve G1(18-2), air inlet three-way pipe a(17) upper siphunculus (17-4) is connected on hemispherical lower bottom cover a(13) left side, air inlet three-way pipe a(17) left siphunculus be UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (17-1) input upper one tank body discharge afterheat steam, air inlet three-way pipe a(17) lower through-tube be that superheated steam air inlet pipe (17-3) inputs superheated steam, air inlet three-way pipe a(17) lower through-tube built with valve E1(17-2), UTILIZATION OF VESIDUAL HEAT IN escape pipe a(16) be connected on cylindric tank body a(11) on the right side of upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe a (16) Inner is equipped with valve C1(16-1), residual air discharge pipe a(14) be connected on cylindric tank body a(11) on the left of upper end, residual air discharge pipe a(14) built with valve A1(14-1), hemispherical upper cover a(12) be actively connected on cylindric tank body a(11 by known features hinge) upper surface, logical air pipe a(15) lower end is connected in hemispherical upper cover a(12) center, logical air pipe a(15) built with valve B1(15-1), the water-oil separating form a(110 of known features) be arranged on cylindric tank body a(11) left side mid point, oil exit pipe a(19) and water-oil separating form a(110) be coaxially arranged on cylindric tank body a(11) right side mid point, having of known features can the movable grid valve a(111 of leakage aperture) be contained in cylindric tank body (11) interior lower end,
Second heating tank assembly (2), the 3rd heating tank assembly (3) has identical structure with the first heating tank assembly (1);
Second heating tank assembly is by cylindric tank body b(21), hemispherical lower bottom cover b(23), hemispherical upper cover b(22), having can the movable grid valve b(211 of leakage aperture), air inlet three-way pipe b(27), discharging three-way pipe b(28), UTILIZATION OF VESIDUAL HEAT IN escape pipe b(26), residual air discharge pipe b(24), logical air pipe b(25), oil exit pipe a(29), water-oil separating form b(210) form, hemispherical lower bottom cover b(23) be fixedly mounted on cylindric tank body b(21) bottom surface, discharging three-way pipe b(28) upper siphunculus (28-4) be connected on hemispherical lower bottom cover b(23) center, discharging three-way pipe b(28) right siphunculus (28-1) output liquid, discharging three-way pipe b(28) right siphunculus (28-1) built with valve F2(28-5), discharging three-way pipe b(28) lower through-tube (28-3) export solid, discharging three-way pipe b(28) lower through-tube (28-3) built with valve G2(28-2), air inlet three-way pipe b(27) upper siphunculus (27-4) is connected on hemispherical lower bottom cover b(23) left side, air inlet three-way pipe b(27) left siphunculus be UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (27-1) input upper one tank body discharge afterheat steam, air inlet three-way pipe b(27) lower through-tube be that superheated steam air inlet pipe (27-3) inputs superheated steam, air inlet three-way pipe b(27) lower through-tube built with valve E2(27-2), UTILIZATION OF VESIDUAL HEAT IN escape pipe b(26) be connected on cylindric tank body b(21) on the right side of upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe b(26) built with valve C2(26-1), residual air discharge pipe b(24) be connected on the left of cylindric tank body (21) upper end, residual air discharge pipe b (24) is built with valve A2 (24-1), hemispherical upper cover b (22) is actively connected on cylindric tank body b (21) upper surface by known features hinge, logical air pipe b (25) lower end is connected in hemispherical upper cover b (22) center, logical air pipe b (25) is built with valve B2 (25-1), the water-oil separating form b (210) of known features is arranged on cylindric tank body b (21) left side mid point, oil exit pipe b (29) is coaxially arranged on cylindric tank body b (21) right side mid point, having of known features the movable grid valve b (211) of leakage aperture can be contained in cylindric tank body (21) interior lower end,
3rd heating tank assembly (3) is by cylindric tank body c (31), hemispherical lower bottom cover c (33), hemispherical upper cover c (32), having can the movable grid valve c (311) of leakage aperture, air inlet three-way pipe c (37) discharging three-way pipe c (38), UTILIZATION OF VESIDUAL HEAT IN escape pipe c (36), residual air discharge pipe c (34), logical air pipe c (35), oil exit pipe c (39), water-oil separating form c (310) is formed, hemispherical lower bottom cover c (33) is fixedly mounted on cylindric tank body c (31) bottom surface, the upper siphunculus (38-4) of discharging three-way pipe c (38) is connected on hemispherical lower bottom cover c (33) center, right siphunculus (38-1) output liquid of discharging three-way pipe c (38), the right siphunculus (38-1) of discharging three-way pipe c (38) is built with valve F3 (38-5), the lower through-tube (38-3) of discharging three-way pipe c (38) exports solid, the lower through-tube (38-3) of discharging three-way pipe c is built with valve G3 (38-2), the upper siphunculus (37-4) of air inlet three-way pipe c (37) is connected on hemispherical lower bottom cover c (33) left side, the left siphunculus of air inlet three-way pipe c (37) is that the upper tank body of UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (37-1) input discharges afterheat steam, the lower through-tube of air inlet three-way pipe c (37) is that superheated steam air inlet pipe (37-3) inputs superheated steam, the lower through-tube of air inlet three-way pipe c (37) is built with valve E3 (37-2), UTILIZATION OF VESIDUAL HEAT IN escape pipe c (36) is connected on the right side of cylindric tank body (31) upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe c(36) Inner is equipped with valve C3(36-1), residual air discharge pipe c(34) be connected on cylindric tank body c(31) on the left of upper end, residual air discharge pipe c(34) Inner is equipped with valve A3(34-1), hemispherical upper cover c(32) be actively connected on cylindric tank body c(31 by known features hinge) upper surface, logical air pipe c(35) lower end is connected in hemispherical upper cover c(32) center, logical air pipe c(35) built with valve B3(35-1), the water-oil separating form c(310 of known features) be arranged on cylindric tank body c(31) left side mid point, oil exit pipe c(39) and water-oil separating form c(310) be coaxially arranged on cylindric tank body c(31) right side mid point, having of known features can the movable grid valve c(311 of leakage aperture) be contained in cylindric tank body c(31) interior lower end,
Utilize the superheated steam heat processing technique of superheated steam heat-processing equipment of the present invention as follows:
First heating tank assembly (1), the second heating tank assembly (2), the technological process of each single tank of the 3rd heating tank assembly (3) is identical,
1) for the first heating tank assembly, the technological process for separate single tank is as follows:
1.1) initial link is set: charging;
Hemispherical upper cover a(12) open, valve A1(14-1) close, valve B1(15-1) close; valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close; valve F1(18-5) close, valve G1(18-2) close, movable grid valve a(111) close;
1.2) preheating link: from UTILIZATION OF VESIDUAL HEAT IN air inlet pipe a(17-1) tank body discharges UTILIZATION OF VESIDUAL HEAT IN steam input, and after preheating, residual air is discharged from residual air discharge pipe (14) to residual air discharge header (800);
Hemispherical upper cover a(12) close, valve A1(14-1) open, valve B1(15-1) close; valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close; valve F1(18-5) close, valve G1(18-2) close, movable grid valve a(111) close;
1.3) superheated steam heats link: superheated steam supply main (900) is from superheated steam air inlet pipe a(17-3) to the-tank input superheated steam, after heating, waste heat is from UTILIZATION OF VESIDUAL HEAT IN escape pipe a(16) downwards-tank discharge UTILIZATION OF VESIDUAL HEAT IN steam
Hemispherical upper cover a(12) close, valve A1(14-1) close, valve B1(15-1) close; valve C1(16-1) open, valve D1(19-1) close, valve E1(17-2) open; valve F1(18-5) close, valve G1(18-2) close, movable grid valve a(111) close;
1.4) discharging link,
1.4.1) the first discharging link, first from discharging three-way pipe a(18) right siphunculus (18-1) output liquid to profit line of demarcation to water-oil separating form a(110) center line;
Hemispherical upper cover a(12) close, valve A1(14-1) close, valve B1(15-1) open; valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close; valve F1(18-5) open, valve G1(18-2) close, movable grid valve a(111) close;
1.4.2) the second discharging link, from oil exit pipe a(19) discharge grease, most to grease,
Hemispherical upper cover a(12) close, valve A1(14-1) close, valve B1(15-1) open; valve C1(16-1) close, valve D1(19-1) open, valve E1(17-2) close; valve F1(18-5) close, valve G1(18-2) close, movable grid valve a(111) close;
1.4.3) the 3rd discharging link, from discharging three-way pipe a(18) right siphunculus (18-1) output liquid, to liquid to the greatest extent,
Hemispherical upper cover a(12) close, valve A1(14-1) close, valve B1(15-1) open; valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close; valve F1(18-5) open, valve G1(18-2) close, movable grid valve a(111) close;
1.4.4) the 4th discharging link, from discharging three-way pipe a(18) lower through-tube (18-3) export solid, to solid to the greatest extent,
Hemispherical upper cover a(12) open, valve A1(14-1) close, valve B1(15-1) close; valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close; valve F1(18-5) close, valve G1(18-2) open, movable grid valve a(111) open;
So far a flow process Jie Bouquet, returns the initial link of Jiong, under starting-and individual flow process;
2) the first heating tank assembly (1), the second heating tank assembly (2), the 3rd heating tank assembly (3) combined cycle workflow is as following:
A) setting is initial, the first heating tank assembly (1): charging, the second heating tank assembly (2): superheated steam heats, the 3rd heating tank assembly (3): UTILIZATION OF VESIDUAL HEAT IN heats;
B) mat woven of fine bamboo strips one step, the first heating tank assembly (1): UTILIZATION OF VESIDUAL HEAT IN heats, the second heating tank assembly (2): discharging, the 3rd heating tank assembly (3): superheated steam heats;
C) mat woven of fine bamboo strips two step, the first heating tank assembly (1): UTILIZATION OF VESIDUAL HEAT IN heats, the second heating tank assembly (2): charging, the 3rd heating tank assembly (3): superheated steam heats;
D) mat woven of fine bamboo strips three step, the first heating tank assembly (1): superheated steam heats, the second heating tank assembly (2): UTILIZATION OF VESIDUAL HEAT IN heats, the 3rd heating tank assembly (3): discharging;
E) mat woven of fine bamboo strips four step, the first heating tank assembly (1): superheated steam heats, the second heating tank assembly (2): UTILIZATION OF VESIDUAL HEAT IN heats, the 3rd heating tank assembly (3): charging;
F) mat woven of fine bamboo strips five step, the first heating tank assembly (1): discharging, the second heating tank assembly (2): superheated steam heats, the 3rd heating tank assembly (3): UTILIZATION OF VESIDUAL HEAT IN heats;
Get back to a) original state and enter next circulation.
embodiment 1
Debirs are cleared up: dead poultry process such as the dead dead chicken of pig-straight all safety and cost are awkward weigh among; It is large that superheated steam takes heat, can whole the dead chicken of dead pig be loaded in airtight container, multiple tank serial graded is warming up to 120-250 DEG C, and insulation 30-120min, realizes complete sterilizing, and the animal such as pig or chicken matter is degradable, layering, upper strata grease can be used as the commercial greases such as polishing leather or fuel, and sinking to the bottom bone slag is splendid phosphor-enriched fertilizer, centre is sterilizing eutrophy liquid completely, can be used as the culture medium of microbial pesticide bacillus thuringiensis Bt.
embodiment 2
Sewage sludge can be produced when microbial method is disposed of sewage, can sewage sludge be loaded in airtight container, multiple tank serial graded is warming up to 120-250 DEG C, insulation 30-120min, realize the degrading pesticide residues such as complete sterilizing and organophosphor, and make viscosity hydrolysis of organic matter in mud, layering, upper strata grease can be used as the commercial greases such as polishing leather or fuel, sink to the bottom solid slag and may contain heavy metal, can only be enclosed in cement and do building materials, be used in specific for Feng Insurance occasion, centre is sterilizing eutrophy liquid completely, that good fluid fertilizer can be directly used in agricultural, better purposes is used for micro-algae and produces.

Claims (2)

1. one kind can make full use of the superheated steam heat-processing equipment of waste heat by quantity-produced, identical by three structures, formed by the heating tank assembly of pipe link, it is characterized in that the UTILIZATION OF VESIDUAL HEAT IN escape pipe (16) of first heating tank assembly (1) is connect by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (27-1) of pipeline and second heating tank assembly (2), the UTILIZATION OF VESIDUAL HEAT IN escape pipe (26) of second heating tank assembly (2) is connect by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (37-1) of pipeline and the 3rd heating tank assembly (3), the UTILIZATION OF VESIDUAL HEAT IN escape pipe (36) of the 3rd heating tank assembly (3) is connect by the UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (17-1) of pipeline and the-individual heating tank assembly,
The superheated steam air inlet pipe (17-3) of first heating tank assembly (1), the superheated steam air inlet pipe (27-3) of second heating tank assembly (2), superheated steam air inlet pipe (37-3) connect in parallel of the 3rd heating tank assembly (3) is on superheated steam supply main (900);
The residual air discharge pipe (14) of first heating tank assembly (1), the residual air discharge pipe (24) of second heating tank assembly (2), residual air discharge pipe (34) connect in parallel of the 3rd heating tank assembly (3) is on residual air discharge header (800);
First heating tank assembly (1) is by cylindric tank body (11), hemispherical lower bottom cover (13), hemispherical upper cover (12), having can the movable grid valve (111) of leakage aperture, air inlet three-way pipe (17), discharging three-way pipe (18), UTILIZATION OF VESIDUAL HEAT IN escape pipe (16), residual air discharge pipe (14), logical air pipe (15), oil exit pipe (19), water-oil separating form (110) is formed, hemispherical lower bottom cover (13) is fixedly mounted on cylindric tank body (11) bottom surface, the upper siphunculus (18-4) of discharging three-way pipe (18) is connected on hemispherical lower bottom cover (13) center, right siphunculus (18-1) output liquid of discharging three-way pipe (18), the right siphunculus of discharging three-way pipe (18) is built with valve F1(18-5), the lower through-tube (18-3) of discharging three-way pipe (18) exports solid, the lower through-tube (18-3) of discharging three-way pipe (18) is built with valve G1(18-2), the upper siphunculus (17-4) of air inlet three-way pipe (17) is connected on hemispherical lower bottom cover (13) left side, the left siphunculus of air inlet three-way pipe (17) is that the upper tank body of UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (17-1) input discharges afterheat steam, the lower through-tube of air inlet three-way pipe (17) is that superheated steam air inlet pipe (17-3) inputs superheated steam, the lower through-tube of air inlet three-way pipe (17) is built with valve E1(17-2), UTILIZATION OF VESIDUAL HEAT IN escape pipe (16) is connected on the right side of cylindric tank body (11) upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe (16) Inner is equipped with valve C1(16-1), residual air discharge pipe (14) is connected on the left of cylindric tank body (11) upper end, residual air discharge pipe (14) is built with valve A1(14-1), hemispherical upper cover (12) is actively connected on cylindric tank body (11) upper surface by hinge, logical air pipe (15) lower end is connected in hemispherical upper cover (12) center, logical air pipe (15) is built with valve B1(15-1), water-oil separating form (110) is arranged on cylindric tank body (11) left side mid point, oil exit pipe (19) and water-oil separating form (110) are coaxially arranged on cylindric tank body (11) right side mid point, have and the movable grid valve (111) of leakage aperture can be contained in cylindric tank body (11) interior lower end,
Second heating tank assembly (2), the 3rd heating tank assembly (3) has identical structure with the first heating tank assembly (1);
Second heating tank assembly is by cylindric tank body (21), hemispherical lower bottom cover (23), hemispherical upper cover (22), having can the movable grid valve (211) of leakage aperture, air inlet three-way pipe (27), discharging three-way pipe (28), UTILIZATION OF VESIDUAL HEAT IN escape pipe (26), residual air discharge pipe (24), logical air pipe (25), oil exit pipe (29), water-oil separating form (210) is formed, hemispherical lower bottom cover (23) is fixedly mounted on cylindric tank body (21) bottom surface, the upper siphunculus (28-4) of discharging three-way pipe (28) is connected on hemispherical lower bottom cover (23) center, right siphunculus (28-1) output liquid of discharging three-way pipe (28), the right siphunculus (28-1) of discharging three-way pipe (28) is built with valve F2(28-5), the lower through-tube (28-3) of discharging three-way pipe (28) exports solid, the lower through-tube (28-3) of discharging three-way pipe (28) is built with valve G2(28-2), the upper siphunculus (27-4) of air inlet three-way pipe (27) is connected on hemispherical lower bottom cover (23) left side, the left siphunculus of air inlet three-way pipe (27) is that the upper tank body of UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (27-1) input discharges afterheat steam, the lower through-tube of air inlet three-way pipe (27) is that superheated steam air inlet pipe (27-3) inputs superheated steam, the lower through-tube of air inlet three-way pipe (27) is built with valve E2(27-2), UTILIZATION OF VESIDUAL HEAT IN escape pipe (26) is connected on the right side of cylindric tank body (21) upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe (26) is built with valve C2(26-1), residual air discharge pipe (24) is connected on the left of cylindric tank body (21) upper end, residual air discharge pipe (24) is built with valve A2 (24-1), hemispherical upper cover (22) is actively connected on cylindric tank body (21) upper surface by hinge, logical air pipe (25) lower end is connected in hemispherical upper cover (22) center, logical air pipe (25) is built with valve B2 (25-1), water-oil separating form (210) is arranged on cylindric tank body (21) left side mid point, oil exit pipe (29) is coaxially arranged on cylindric tank body (21) right side mid point, have and the movable grid valve (211) of leakage aperture can be contained in cylindric tank body (21) interior lower end,
3rd heating tank assembly (3) is by cylindric tank body (31), hemispherical lower bottom cover (33), hemispherical upper cover (32), having can the movable grid valve (311) of leakage aperture, air inlet three-way pipe (37) discharging three-way pipe (38), UTILIZATION OF VESIDUAL HEAT IN escape pipe (36), residual air discharge pipe (34), logical air pipe (35), oil exit pipe (39), water-oil separating form (310) is formed, hemispherical lower bottom cover (33) is fixedly mounted on cylindric tank body (31) bottom surface, the upper siphunculus (38-4) of discharging three-way pipe (38) is connected on hemispherical lower bottom cover (33) center, right siphunculus (38-1) output liquid of discharging three-way pipe (38), the right siphunculus (38-1) of discharging three-way pipe (38) is built with valve F3 (38-5), the lower through-tube (38-3) of discharging three-way pipe (38) exports solid, the lower through-tube (38-3) of discharging three-way pipe (38) is built with valve G3 (38-2), the upper siphunculus (37-4) of air inlet three-way pipe (37) is connected on hemispherical lower bottom cover (33) left side, the left siphunculus of air inlet three-way pipe (37) is that the upper tank body of UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (37-1) input discharges afterheat steam, the lower through-tube of air inlet three-way pipe (37) is that superheated steam air inlet pipe (37-3) inputs superheated steam, the lower through-tube of air inlet three-way pipe (37) is built with valve E3 (37-2), UTILIZATION OF VESIDUAL HEAT IN escape pipe (36) is connected on the right side of cylindric tank body (31) upper end, UTILIZATION OF VESIDUAL HEAT IN escape pipe (36) Inner is equipped with valve C3(36-1), residual air discharge pipe (34) is connected on the left of cylindric tank body (31) upper end, residual air discharge pipe (34) Inner is equipped with valve A3(34-1), hemispherical upper cover (32) is actively connected on cylindric tank body (31) upper surface by hinge, logical air pipe (35) lower end is connected in hemispherical upper cover (32) center, logical air pipe (35) is built with valve B3(35-1), water-oil separating form (310) is arranged on cylindric tank body (31) left side mid point, oil exit pipe (39) and water-oil separating form (310) are coaxially arranged on cylindric tank body (31) right side mid point, have and the movable grid valve (311) of leakage aperture can be contained in cylindric tank body (31) interior lower end.
2. adopt the superheated steam heat processing technique of the superheated steam heat-processing equipment as described in right 1 as follows:
First heating tank assembly (1), the second heating tank assembly (2), the technological process of each single tank of the 3rd heating tank assembly (3) is identical,
1) for the first heating tank assembly, the technological process for separate single tank is as follows:
1.1) initial link is set: charging;
Hemispherical upper cover (12) is opened, valve A1(14-1) close, valve B1(15-1) close, valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close, valve F1(18-5) close, valve G1(18-2) close, movable grid valve (111) is closed;
1.2) preheating link a: tank body discharges UTILIZATION OF VESIDUAL HEAT IN steam from UTILIZATION OF VESIDUAL HEAT IN air inlet pipe (17-1) input, and after preheating, residual air is discharged from residual air discharge pipe (14) to residual air discharge header (800);
Hemispherical upper cover (12) is closed, valve A1(14-1) open, valve B1(15-1) close, valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close, valve F1(18-5) close, valve G1(18-2) close, movable grid valve (111) is closed;
1.3) superheated steam heating link: superheated steam supply main (900) input superheated steam from superheated steam air inlet pipe (17-3) to the-tank, after heating waste heat from UTILIZATION OF VESIDUAL HEAT IN escape pipe (16) downwards-tank discharge UTILIZATION OF VESIDUAL HEAT IN steam
Hemispherical upper cover (12) is closed, valve A1(14-1) close, valve B1(15-1) close, valve C1(16-1) open, valve D1(19-1) close, valve E1(17-2) open, valve F1(18-5) close, valve G1(18-2) close, movable grid valve (111) is closed;
1.4) discharging link,
1.4.1) the first discharging link, first right siphunculus (18-1) the output liquid from discharging three-way pipe (18) is to profit line of demarcation to water-oil separating form (110) center line;
Hemispherical upper cover (12) is closed, valve A1(14-1) close, valve B1(15-1) open, valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close, valve F1(18-5) open, valve G1(18-2) close, movable grid valve (111) is closed;
1.4.2) the second discharging link, discharges grease from oil exit pipe (19), most to grease,
Hemispherical upper cover (12) is closed, valve A1(14-1) close, valve B1(15-1) open, valve C1(16-1) close, valve D1(19-1) open, valve E1(17-2) close, valve F1(18-5) close, valve G1(18-2) close, movable grid valve (111) is closed;
1.4.3) the 3rd discharging link, from right siphunculus (18-1) output liquid of discharging three-way pipe (18), most to liquid,
Hemispherical upper cover (12) is closed, valve A1(14-1) close, valve B1(15-1) open, valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close, valve F1(18-5) open, valve G1(18-2) close, movable grid valve (111) is closed;
1.4.4) the 4th discharging link, exports solid from the lower through-tube (18-3) of discharging three-way pipe (18), most to solid,
Hemispherical upper cover (12) is opened, valve A1(14-1) close, valve B1(15-1) close, valve C1(16-1) close, valve D1(19-1) close, valve E1(17-2) close, valve F1(18-5) close, valve G1(18-2) open, movable grid valve (111) is opened;
So far a flow process Jie Bouquet, returns the initial link of Jiong, starts next flow process;
2) the first heating tank assembly (1), the second heating tank assembly (2), the 3rd heating tank assembly (3) combined cycle workflow is as following:
A) setting is initial, the first heating tank assembly (1): charging, the second heating tank assembly (2): superheated steam heats, the 3rd heating tank assembly (3): UTILIZATION OF VESIDUAL HEAT IN heats;
B) mat woven of fine bamboo strips one step, the first heating tank assembly (1): UTILIZATION OF VESIDUAL HEAT IN heats, the second heating tank assembly (2): discharging, the 3rd heating tank assembly (3): superheated steam heats;
C) mat woven of fine bamboo strips two step, the first heating tank assembly (1): UTILIZATION OF VESIDUAL HEAT IN heats, the second heating tank assembly (2): charging, the 3rd heating tank assembly (3): superheated steam heats;
D) mat woven of fine bamboo strips three step, the first heating tank assembly (1): superheated steam heats, the second heating tank assembly (2): UTILIZATION OF VESIDUAL HEAT IN heats, the 3rd heating tank assembly (3): discharging;
E) mat woven of fine bamboo strips four step, the first heating tank assembly (1): superheated steam heats, the second heating tank assembly (2): UTILIZATION OF VESIDUAL HEAT IN heats, the 3rd heating tank assembly (3): charging;
F) mat woven of fine bamboo strips five step, the first heating tank assembly (1): discharging, the second heating tank assembly (2): superheated steam heats, the 3rd heating tank assembly (3): UTILIZATION OF VESIDUAL HEAT IN heats;
Get back to a) original state and enter next circulation.
CN201410417445.XA 2014-08-24 2014-08-24 A kind of superheated steam heat-processing equipment and technique Active CN104148374B (en)

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