CN104142332A - Scale division rotating disc and sorting packaging mechanism for detection of standard fasteners - Google Patents
Scale division rotating disc and sorting packaging mechanism for detection of standard fasteners Download PDFInfo
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- CN104142332A CN104142332A CN201410347269.7A CN201410347269A CN104142332A CN 104142332 A CN104142332 A CN 104142332A CN 201410347269 A CN201410347269 A CN 201410347269A CN 104142332 A CN104142332 A CN 104142332A
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Abstract
The invention discloses a scale division rotating disc and sorting packaging mechanism for detection of standard fasteners. A scale division rotating disc is arranged above a machine table (5), a sliding way (7) for bearing parts is arranged beside the scale division rotating disc, a separation shifting fork (8) is arranged beside the inlet end of the sliding way (7), and the outlet end of the sliding way (7) is branched off to form a first flow dividing channel (7a) and a second flow dividing channel (7b); a first part box (13) is arranged below the first flow dividing channel (7a), a part packaging device (14) with a counter is arranged beside the first part box (13), the inlet end of the part packaging device (14) is arranged below the second flow dividing channel (7b), and a second part box (15) for containing qualified parts is arranged at the outlet end of the part packaging device (14). The scale division rotating disc and sorting packaging mechanism is high in detection efficiency, high in sorting and packaging speed, capable of being used for detecting, sorting and packaging various standard fasteners, and capable of adapting to the to-be-detected parts of different specifications.
Description
Technical field
The invention belongs to pick-up unit technical field, specifically, particularly a kind of standard fasteners detects indexing rotary table and sorting package mechanism.
Background technology
In recent years, utilizing machine vision technique to carry out having done large quantity research aspect Quality Detection abroad, and obtaining many important achievement.Vision-based detection has the advantages such as noncontact, speed is fast, precision is high, antijamming capability is strong, in modern manufacturing industry, there is important application prospect, in the fields such as machining accuracy detection, workpiece size measurement, product detection, just obtaining applying more and more widely at present, vision detection technology provides a kind of desirable means for solving on-line measurement problem.The eighties in 20th century, NBS once did prediction on the basis of investigation: 80% of industrial detection work from now on will be completed by vision detection technology.
Standard fasteners all has a wide range of applications in many industries of the national economy such as auto industry, machinery manufacturing industry, building industry, electronics industry as fundamental parts.Online or the final mass of standard fasteners detects the control of the quality and the enterprise cost that directly affect standard fasteners.Taking hex bolts as example, hex bolts is as the most common connection securing member of one, and its manufacturing process is: wire drawing, cold-heading, thread rolling, thermal treatment, zinc-plated or blackout etc.Wire drawing is, by cold-drawn wire drawing, the diameter control of the wire rod of steel mill's production is arrived to given size, and ensures the smooth of wire surface; Cold-heading is to be polished rod bolt by mould the wire rod cold-heading molding after wire drawing; Thread rolling is the screw portion machining screw at polished rod bolt by automatic flat die thread-rolling machine; Thermal treatment is to eliminate cold working stress by forms such as tempering, ensures intensity and the toughness of bolt; Zinc-plated or blackout is to get rusty for anti-, strengthens the resistance to corrosion of bolt.Each production link has corresponding detection method, to ensure the correctness of this link.From the angle of quality control, particularly important to the detection of bolt.
For a long time, the detection of hex bolts mainly relies on artificial mode, be operating personnel measure bolt every now and then physical dimension with survey instrument, this manual detection method has not only been wasted a large amount of time and manpower, and low precision, probability undetected, flase drop is also very high, greatly reduces the work efficiency of enterprise and has increased the labour cost of enterprise.
At present existing indivedual enterprise developments go out the pick-up unit based on vision, and wherein, part indexing rotary table is the important component part in this pick-up unit, and part to be checked reaches part indexing rotary table, after then being detected by testing agency, is divided into certified products and unacceptable product.Find with reality investigation by analysis, existing pick-up unit still has following deficiency:
The first, the function that testing agency can detect is less, and accommodation is narrow.As detecting to detect, screw thread has or not basic detections the such as whether tapping, length enough, can not double thread pitch, the whether qualified detection of thread form, and accuracy in detection is not high, still has higher faulty materials after detection.
The second, a kind of pick-up unit can only detect a kind of part, and standard fasteners enterprise generally produces various parts, as screw, nut, bolt etc., if all apply automatic detection device, must buy the different pick-up unit of many covers and detect, enterprise produces to drop into be increased.
The 3rd, a kind of standard fasteners part has plurality of specifications, screws as different in nominal diameter, and its size differs larger, as screws such as M1.4, M4, M8, M10, M12, M20.The detection dish of existing pick-up unit need be to detection dish of the part respective production of each specification, the corresponding detection dish of changing will survey different size part time, the problem such as so just cause pick-up unit cost to increase, detection efficiency is not high.
The 4th, existing pick-up unit just detects faulty materials, and detecting qualified part also needs 1-2 name workman to carry out bag distribution packaging, and the work efficiency of enterprise and labour cost problem thoroughly do not solve.
Summary of the invention
Technical matters to be solved by this invention is to provide that a kind of detection efficiency is high, the fireballing standard fasteners of subpackage detects indexing rotary table and sorting package mechanism.
Technical scheme of the present invention is as follows: a kind of standard fasteners detects indexing rotary table and sorting package mechanism, there is board (5), top at described board (5) is provided with indexing rotary table, this indexing rotary table is by upper stepper motor (6) driven rotary of installing of board (5), be provided with the slideway (7) for accepting part on the side of described indexing rotary table, the high endpiece low dip of this slideway (7) entrance point arranges, and be fixedly mounted on board (5), be provided with the disengaging yoke (8) for part being allocated to described slideway (7) on the side of described slideway (7) entrance point, this disengaging yoke (8) is positioned at the top of indexing rotary table, one end of disengaging yoke (8) is fixed on board (5) by bearing, the other end of disengaging yoke (8) is obliquely extended to the top at indexing rotary table edge,
The endpiece bifurcated of described slideway (7) forms the first split channel (7a) and the second split channel (7b), and the crotch of slideway (7) endpiece be provided with control the first split channel (7a) or the second split channel (7b) open and close sorting shutter (10), described sorting shutter (10) is fixed on the top of rotating shaft (9), the bottom of rotating shaft (9) is connected with the piston rod of cylinder (11), and is set with the spring (12) that can make rotating shaft (9) return in the lower end of rotating shaft (9);
Be provided with the first tote-box (13) of accepting faulty materials part in the below of described the first split channel (7a), the side of this first tote-box (13) is provided with the piece packaging device (14) of tape counter, the entrance point of piece packaging device (14) is located at the below of the second split channel (7b), is provided with second tote-box (15) of splendid attire certified products part at the endpiece of piece packaging device (14).
Adopt above technical scheme, board is as workbench, and the parts such as indexing rotary table, disengaging yoke of being convenient to pick-up unit are arranged; In the process of indexing rotary table by the stepper motor driven rotary of installing on board, the standard fasteners to be checked of locating on it is along the circumferential direction carried, part to be checked detects station by vision sensor successively, take successively part picture, whether being sent to vision-based detection recognition software system, to carry out analysis and distinguishing part qualified, and in the time that part rotates to disengaging yoke station, disengaging yoke plays a part to stop and guide elements, part is separated with indexing rotary table, and part is allocated to slideway from indexing rotary table.Because slideway is in tilted layout, enter the part of slideway from its endpiece direction landing of trend.Not only simply but also quick, not only automaticity is high, and has effectively improved detection efficiency for the above course of work.
The first split channel forming at slideway endpiece bifurcated is faulty materials part passage, and the second split channel is certified products part passage.The original state of sorting shutter is that the second split channel is closed, the first split channel is open mode, in the time that vision-based detection identification software is differentiated current part and is qualified part, cylinder promotes rotating shaft and the rotation of sorting shutter, sorting shutter close the first split channel, open the second split channel, qualified part enter subpackage station after entering the second split channel again, by the piece packaging device of tape counter, according to the quantity per unit pack specification setting in advance, automatically package certified products, then splitting enters the second tote-box, in certified products case; In the time that vision-based detection identification software is differentiated current part and is rejected part, cylinder is return, spring drives rotating shaft and the revolution of sorting shutter, get back to original state, now the second split channel is closed, the first split channel is opened, and faulty materials enter the first tote-box by the first split channel, i.e. faulty materials tote-box.More than sorting and packaging process automaticity are higher, accurately and reliably, have not only simplified sorting and packet assembler, and have greatly improved speed and the efficiency of sorting and packaging.
Described indexing rotary table is made up of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) be positioned at price fixing (2) directly over, both fit fixing, offer the first breach (1a) distributing by even circumferential at the edge of described Moving plate (1), between two adjacent the first breach (1a), form the first lug (1b), the edge of price fixing (2) offers the second breach (2a) distributing by even circumferential, between two adjacent the second breach (2a), form the second lug (2b), described the second breach (2a) is corresponding one by one with the first breach (1a), and the second breach (2a) partly overlaps with the first breach (1a), form bayonet socket (3), the inner of described part disengaging yoke (8) is positioned at the top at bayonet socket (3) inner port edge, be provided with cushion block (4) at the top of every the second lug (2b), this cushion block (4) is pressed even circumferential and is distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) is concordant with the end face of the first lug (1b).
Moving plate and the price fixing moulding of above structure composition indexing rotary table are simple, and processing and fabricating is easy, and cost is low; And Moving plate is combined closely with price fixing, it is firm to connect, and under stepper motor drives, synchronism and the stationarity of running are good.The second barbed portion on the first breach and price fixing on Moving plate is overlapping, form bayonet socket, this bayonet socket can be used for locating various standard fasteners, as screw, nut, bolt etc., versatility is good, enterprise adopts a set of pick-up unit can detect various standard fasteners, greatly reduces thus the equipment investment of enterprise.In localization criteria securing member, cushion block and Moving plate the first lug support standard fasteners jointly, because the end face of cushion block is concordant with the end face of Moving plate the first lug, can guarantee that like this standard fasteners is positioned in corresponding bayonet socket reposefully, has effectively avoided the generation of crooked or obscission.
For simplified structure, be convenient to processing and fabricating, described disengaging yoke (8) is bar shaped block structure.
Can snap in smoothly to corresponding bayonet socket in order to ensure part to be checked, and reliably locate in bayonet socket, described bayonet socket (3) from outside to inside width reduces gradually.
In order to ensure the structural strength of Moving plate, the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
In order to ensure the structural strength of price fixing, the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
Between described Moving plate (1) and price fixing (2), be connected by two fastening bolts that distribute by even circumferential, the upper hole of passing for fastening bolt of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).Between above structure Moving plate and price fixing, be connected firmly, reliably, dismounting not only simply but also convenient.Because the hole of passing for fastening bolt on Moving plate is circular arc cylindrical void, in the time unclamping fastening bolt, can rotate Moving plate, to change the size of each bayonet socket, thereby adapt to the piece test of various outer diameter size, while detecting different size part like this, without changing indexing rotary table, in saving production cost, greatly improve detection efficiency.
For simplified structure, be convenient to processing and fabricating, guarantee the fixing that is connected between cushion block and price fixing, described cushion block (4) is pane, and fixes by welding and price fixing (2).
Beneficial effect: the present invention is simple in structure, compact, and volume is little, and cost is low, and detection efficiency is high, sorting and package speed are fast, can be used for detecting, sorting and pack various standard fasteners, and can adapt to the part to be checked of different size.
Brief description of the drawings
Fig. 1 is vertical view of the present invention.
Fig. 2 is front view of the present invention.
Fig. 3 is the structural representation of mechanism for sorting.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the stereographic map of indexing rotary table.
Fig. 6 is the front view of indexing rotary table.
Fig. 7 is the structural representation of Moving plate.
Fig. 8 is the structural representation of price fixing.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, Figure 2, shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, indexing rotary table is arranged on board 5, is made up of Moving plate 1 and price fixing 2.The disc structure that Moving plate 1 and price fixing 2 are equal diameters, Moving plate 1 be positioned at price fixing 2 directly over.The integral middle of described Moving plate 1 end face is formed with up-small and down-big step-like boss, the integral middle of price fixing 2 bottom surfaces is formed with up big and down small frustum, the end face of the bottom surface of Moving plate 1 and price fixing 2 fits, between Moving plate 1 and price fixing 2, be connected by two fastening bolts that distribute by even circumferential, the hole of passing for fastening bolt on Moving plate 1 is circular arc cylindrical void 1c, and the center of circle of this cylindrical void 1c is on the axial line of Moving plate 1.Below described price fixing 2, be provided with stepper motor 6, this stepper motor 6 is installed on the top of board 5.The output shaft of stepper motor 6 straight up, and is connected with the center of price fixing 2 and Moving plate 1, in the time that stepper motor 6 turns round, can drive whole indexing rotary table to rotate together.
As shown in Fig. 6, Fig. 7, Fig. 8, offer the first breach 1a distributing by even circumferential at the edge of Moving plate 1, the number of the first breach 1a is determined according to actual needs, between two adjacent the first breach 1a, is formed the first lug 1b.Offer the second breach 2a distributing by even circumferential at the edge of price fixing 2, between two adjacent the second breach 2a, form the second lug 2b, described the second breach 2a is corresponding one by one with the first breach 1a, and the second breach 2a and the first breach 1a partly overlap, form bayonet socket 3, this bayonet socket 3 from outside to inside width reduces gradually.Top at every the second lug 2b is provided with cushion block 4, and this cushion block 4 is pane, and cushion block 4 is pressed even circumferential and distributed, and fixes by welding and price fixing 2.Each cushion block 4 is arranged in the first breach 1a, and the bayonet socket 3 of adjacent correspondence, and the end face of cushion block 4 is concordant with the end face of the first lug 1b.
As shown in Fig. 1, Fig. 3, Fig. 4, be provided with the slideway 7 for accepting part on the side of indexing rotary table, the setting of the high endpiece low dip of entrance point upwards, and is pressed in the footpath that this slideway 7 is arranged in indexing rotary table, and slideway 7 is fixedly mounted on board 5.Be provided with the disengaging yoke 8 for part being allocated to described slideway 7 on the side of slideway 7 entrance points, this disengaging yoke 8 is positioned at the top of indexing rotary table, and is preferably bar shaped block structure.One end of disengaging yoke 8 is fixed on board 5 by bearing, and the other end of disengaging yoke 8 is obliquely extended to the top at indexing rotary table edge.
As shown in Fig. 1, Fig. 3, Fig. 4, the endpiece bifurcated of slideway 7 forms the first split channel 7a and the second split channel 7b, and the first split channel 7a is faulty materials part passage, and the second split channel 7b is certified products part passage.The first split channel 7a and the second split channel 7b are symmetrical, and these two split channels are all obliquely installed, and the angle of inclination of split channel is greater than the inclination angle of slideway 7.Be provided with the sorting shutter 10 of controlling the first split channel 7a or the second split channel 7b switching at the endpiece of slideway 7, described sorting shutter 10 is fixed on the top of rotating shaft 9, the bottom of rotating shaft 9 is connected with the piston rod of cylinder 11, and cylinder 11 is arranged on board 5, and is positioned at the below of slideway 7.Be set with the spring 12 that can make rotating shaft 9 returns in the lower end of described rotating shaft 9, sort shutter 10 the second split channel 7b is closed when initial, the first split channel 7a opens; In the time that needs switch, cylinder 11 promotes rotating shaft 9 and sorting shutter 10 rotates, and sorting shutter 10 is closed the first split channel 7a, opens the second split channel 7b; When cylinder 11 is return, spring 12 drives rotating shaft 9 and sorting shutter 10 to turn round, and gets back to original state, and now the second split channel 7b closes, and the first split channel 7a opens.
Below the first split channel 7a, be provided with the first tote-box 13 of accepting faulty materials part, enter in the first tote-box 13 from the faulty materials part of the first split channel 7a landing, collected by the first tote-box 13.The side of the first tote-box 13 is provided with the piece packaging device 14 of tape counter, and the entrance point of piece packaging device 14 is located at the below of the second split channel 7b, is provided with the second tote-box 15 of splendid attire certified products part at the endpiece of piece packaging device 14.After piece packaging device 14 packages automatically according to the quantity per unit pack specification setting in advance, enter the second tote-box 15 from the certified products part of the second split channel 7b landing, collected by the second tote-box 15.
Claims (8)
1. a standard fasteners detects indexing rotary table and sorting package mechanism, there is board (5), it is characterized in that: the top at described board (5) is provided with indexing rotary table, this indexing rotary table is by upper stepper motor (6) driven rotary of installing of board (5), be provided with the slideway (7) for accepting part on the side of described indexing rotary table, the high endpiece low dip of this slideway (7) entrance point arranges, and be fixedly mounted on board (5), be provided with the disengaging yoke (8) for part being allocated to described slideway (7) on the side of described slideway (7) entrance point, this disengaging yoke (8) is positioned at the top of indexing rotary table, one end of disengaging yoke (8) is fixed on board (5) by bearing, the other end of disengaging yoke (8) is obliquely extended to the top at indexing rotary table edge,
The endpiece bifurcated of described slideway (7) forms the first split channel (7a) and the second split channel (7b), and the crotch of slideway (7) endpiece be provided with control the first split channel (7a) or the second split channel (7b) open and close sorting shutter (10), described sorting shutter (10) is fixed on the top of rotating shaft (9), the bottom of rotating shaft (9) is connected with the piston rod of cylinder (11), and is set with the spring (12) that can make rotating shaft (9) return in the lower end of rotating shaft (9);
Be provided with the first tote-box (13) of accepting faulty materials part in the below of described the first split channel (7a), the side of this first tote-box (13) is provided with the piece packaging device (14) of tape counter, the entrance point of piece packaging device (14) is located at the below of the second split channel (7b), is provided with second tote-box (15) of splendid attire certified products part at the endpiece of piece packaging device (14).
2. standard fasteners according to claim 1 detects indexing rotary table and sorting package mechanism, it is characterized in that: described indexing rotary table is made up of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) be positioned at price fixing (2) directly over, both fit fixing, offer the first breach (1a) distributing by even circumferential at the edge of described Moving plate (1), between two adjacent the first breach (1a), form the first lug (1b), the edge of price fixing (2) offers the second breach (2a) distributing by even circumferential, between two adjacent the second breach (2a), form the second lug (2b), described the second breach (2a) is corresponding one by one with the first breach (1a), and the second breach (2a) partly overlaps with the first breach (1a), form bayonet socket (3), the inner of described part disengaging yoke (8) is positioned at the top at bayonet socket (3) inner port edge, be provided with cushion block (4) at the top of every the second lug (2b), this cushion block (4) is pressed even circumferential and is distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) is concordant with the end face of the first lug (1b).
3. standard fasteners according to claim 1 detects indexing rotary table and sorting package mechanism, it is characterized in that: described disengaging yoke (8) is bar shaped block structure.
4. standard fasteners according to claim 2 detects indexing rotary table and sorting package mechanism, it is characterized in that: described bayonet socket (3) from outside to inside width reduces gradually.
5. detect indexing rotary table and sorting package mechanism according to the standard fasteners described in claim 2 or 4, it is characterized in that: the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
6. standard fasteners according to claim 5 detects indexing rotary table and sorting package mechanism, it is characterized in that: the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
7. standard fasteners according to claim 2 detects indexing rotary table and sorting package mechanism, it is characterized in that: between described Moving plate (1) and price fixing (2), be connected by two fastening bolts that distribute by even circumferential, the upper hole of passing for fastening bolt of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).
8. standard fasteners according to claim 2 detects indexing rotary table and sorting package mechanism, it is characterized in that: described cushion block (4) is pane, and fixes by welding and price fixing (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410347269.7A CN104142332A (en) | 2014-07-21 | 2014-07-21 | Scale division rotating disc and sorting packaging mechanism for detection of standard fasteners |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410347269.7A CN104142332A (en) | 2014-07-21 | 2014-07-21 | Scale division rotating disc and sorting packaging mechanism for detection of standard fasteners |
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| CN104142332A true CN104142332A (en) | 2014-11-12 |
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| CN201410347269.7A Pending CN104142332A (en) | 2014-07-21 | 2014-07-21 | Scale division rotating disc and sorting packaging mechanism for detection of standard fasteners |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862111A (en) * | 2017-03-15 | 2017-06-20 | 甘培嘉 | A kind of standard fasteners detection indexing rotary table and sorting package mechanism |
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Application publication date: 20141112 |