CN204052181U - Standard fasteners detects and Subcontracting device - Google Patents
Standard fasteners detects and Subcontracting device Download PDFInfo
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- CN204052181U CN204052181U CN201420403031.7U CN201420403031U CN204052181U CN 204052181 U CN204052181 U CN 204052181U CN 201420403031 U CN201420403031 U CN 201420403031U CN 204052181 U CN204052181 U CN 204052181U
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- rotary table
- indexing rotary
- ccd camera
- breach
- moving plate
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Abstract
The utility model discloses a kind of standard fasteners to detect and Subcontracting device, the top of board (5) is provided with indexing rotary table, a CCD camera (6) is provided with above described indexing rotary table edge, the side of indexing rotary table arranges the 2nd CCD camera (7) and the 3rd CCD camera (8), slideway (10) is also provided with on the side of described indexing rotary table, the port of export bifurcated of described slideway (10) forms the first split channel (10a) and the second split channel (10b), the first tote-box (16) is provided with in the below of the first split channel (10a), the side of this first tote-box (16) is provided with the piece packaging device (17) of tape counter.The utility model can carry out by class sorting and packaging standard fastenings, and have structure simple, compact, volume is little, and cost is low, and detection efficiency is high, sorting and the feature such as packaging speed is fast.
Description
Technical field
The utility model belongs to checkout gear technical field, and specifically, particularly a kind of standard fasteners detects and Subcontracting device.
Background technology
In recent years, utilizing machine vision technique to carry out in Quality Detection, having done large quantity research abroad, and obtaining many important achievement.Vision-based detection has the advantages such as noncontact, speed is fast, precision is high, antijamming capability is strong, important application prospect is had in modern manufacturing industry, just obtaining applying more and more widely at present in the fields such as machining accuracy detection, workpiece size measurement, Product checking, vision detection technology is solve on-line measurement problem to provide a kind of desirable means.The eighties in 20th century, NBS once did prediction on the basis of investigation: 80% of industrial detection work from now on will be completed by vision detection technology.
Based on standard fasteners, part all has a wide range of applications in many industries of the national economy such as auto industry, machinery manufacturing industry, building industry, electronics industry.Online or the final mass of standard fasteners detects and directly affects the quality of standard fasteners and the control of entreprise cost.For hex bolts, hex bolts is as the most common connection securing member of one, and its manufacturing process is: wire drawing, cold-heading, thread rolling, heat treatment, zinc-plated or blackout etc.Wire drawing be the diameter control of wire rod steel mill produced by cold-drawn wire drawing to given size, and ensure the smooth of wire surface; Cold-heading is polished rod bolt by mould the wire rod cold-heading molding after wire drawing; Thread rolling is by the screw portion machining screw of automatic flat die thread-rolling machine at polished rod bolt; Heat treatment eliminates cold working stress by forms such as tempering, ensures intensity and the toughness of bolt; Zinc-plated or blackout is got rusty in order to anti-, strengthens the resistance to corrosion of bolt.Each production link has corresponding detection method, to ensure the correctness of this link.From the angle of quality control, particularly important to the detection of bolt.
For a long time, the detection of hex bolts mainly relies on artificial mode, namely operating personnel measure the appearance and size of bolt every now and then with survey tool, this manual detection method not only wastes a large amount of time and manpower, and low precision, probability that is undetected, flase drop is also very high, greatly reduces the operating efficiency of enterprise and adds the labour cost of enterprise.
Existing indivedual enterprise development goes out vision-based inspection device at present, and wherein, part indexing rotary table is the important component part in this checkout gear, and part to be checked reaches part indexing rotary table, is divided into certified products and defective work after then being detected by testing agency.Investigate with reality by analysis and find, existing checkout gear still has following deficiency:
The first, the function that testing agency can detect is less, and accommodation is narrow.Substantially, to detect with or without whether tapping, length enough etc. as thread measurement can only detect, can not double thread pitch, the whether qualified detection of thread form, and accuracy in detection is not high, still has higher faulty materials after detection.
The second, a kind of checkout gear can only detect a kind of part, and standard fasteners enterprise generally produces various parts, as screw, nut, bolt etc., if all apply automatic detection device, the checkout gear must buying many covers different detects, and enterprise's Productive statistics increases.
3rd, a kind of standard fasteners part has plurality of specifications, screws as different in nominal diameter, and its size difference is comparatively large, as screws such as M1.4, M4, M8, M10, M12, M20.The detection dish of existing checkout gear need to part respective production detection dish of each specification, correspondingly when will survey different size part changes detection dish, so just causes the problems such as checkout gear cost increases, detection efficiency is not high.
4th, existing checkout gear just detects faulty materials, and detecting qualified part also needs 1-2 name workman to carry out bag distribution packaging, and operating efficiency and the labour cost problem of enterprise thoroughly do not solve.
Utility model content
Technical problem to be solved in the utility model is to provide that a kind of detection efficiency is high, sorting and the fast standard fasteners of packaging speed detect and Subcontracting device.
The technical solution of the utility model is as follows: a kind of standard fasteners detects and Subcontracting device, there is board (5), indexing rotary table is provided with in the top of described board (5), this indexing rotary table is by upper stepper motor (9) driven rotary of installing of board (5), a CCD camera (6) is provided with above described indexing rotary table edge, the camera lens of the one CCD camera (6) down, 2nd CCD camera (7) and the 3rd CCD camera (8) are set on the side of indexing rotary table, described 2nd CCD camera (7) is near the 3rd CCD camera (8), the camera lens of the 2nd CCD camera (7) and the 3rd CCD camera (8) is all towards indexing rotary table,
The slideway (10) for accepting part is also provided with on the side of described indexing rotary table, this slideway (10) and the separation of the 2nd CCD camera (7) are in the both sides of indexing rotary table, described slideway (10) entrance point height port of export low dip is arranged, and be fixedly mounted on board (5), the disengaging yoke (11) for part being allocated to described slideway (10) is provided with on the side of slideway (10) entrance point, this disengaging yoke (11) is positioned at the top of indexing rotary table, one end of disengaging yoke (11) is fixed on board (5) by bearing, the other end of disengaging yoke (11) is obliquely extended to the top at indexing rotary table edge,
The port of export bifurcated of described slideway (10) forms the first split channel (10a) and the second split channel (10b), and the sorting shutter (15) of control first split channel (10a) or the second split channel (10b) opening and closing is provided with at the crotch of slideway (10) port of export, described sorting shutter (15) is fixed on the top of rotating shaft (12), the bottom of rotating shaft (12) is connected with the piston rod of cylinder (13), and is set with the spring (14) that can make rotating shaft (12) return in the lower end of rotating shaft (12).
The first tote-box (16) accepting faulty materials part is provided with in the below of described first split channel (10a), the side of this first tote-box (16) is provided with the piece packaging device (17) of tape counter, the entrance point of piece packaging device (17) is located at the below of the second split channel (10b), is provided with second tote-box (18) of splendid attire certified products part at the port of export of piece packaging device (17).
Adopt above technical scheme, board, as workbench, is convenient to the parts such as the indexing rotary table of checkout gear, disengaging yoke and is arranged; In the process of indexing rotary table by the stepper motor driven rotary that board is installed, the standard fasteners to be checked of locating on it is along the circumferential direction carried, standard fasteners to be checked detects station by vision sensor successively, part picture is taken by three CCD cameras, because these three CCD cameras are arranged in the different azimuth of indexing rotary table, thus can treat zero-detection part to take pictures from different perspectives, thus formed comprehensively, accurately, part picture clearly, then these part pictures are sent to vision-based detection recognition software system and carry out analysis and judge that whether part qualified.When part rotates to separation station, disengaging yoke plays a part to stop and guide elements, part is separated with indexing rotary table, and part is allocated to slideway from indexing rotary table, because slideway is in tilted layout, enter the part of slideway from its port of export direction landing of trend, part, according to the differentiation result of vision-based detection recognition software system, is divided into certified products and faulty materials by the sorting shutter of ways-end.
The first split channel formed at slide egress end bifurcated is faulty materials part passage, and the second split channel is certified products part passage.The original state of sorting shutter is closed by the second split channel, first split channel is open mode, when vision-based detection identification software differentiates that current part is qualified parts, cylinder promotes rotating shaft and sorting shutter rotates, sorting shutter close first split channel, open the second split channel, qualified parts enter subpackage station after entering the second split channel again, by the piece packaging device of tape counter, and according to the quantity per unit pack specification set in advance, automatically package certified products, then splitting enters the second tote-box, namely in certified products case; When vision-based detection identification software differentiates that current part is rejected part, cylinder is return, spring drives rotating shaft and the revolution of sorting shutter, get back to original state, now the second split channel is closed, first split channel is opened, and faulty materials enter the first tote-box by the first split channel, i.e. faulty materials tote-box.More than sorting and packaging process automaticity higher, accurately and reliably, not only simplify subpackage program, and greatly improve point speed packet and subpackage efficiency.
Described indexing rotary table is made up of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) is positioned at directly over price fixing (2), both fit fixing, circumferentially equally distributed first breach (1a) is had in the edge of described Moving plate (1), the first lug (1b) is formed between two adjacent first breach (1a), the edge of price fixing (2) has circumferentially equally distributed second breach (2a), the second lug (2b) is formed between two adjacent second breach (2a), described second breach (2a) and the first breach (1a) one_to_one corresponding, and the second breach (2a) and the first breach (1a) partly overlap, form bayonet socket (3), cushion block (4) is provided with at the top of every block second lug (2b), this cushion block (4) is circumferentially uniformly distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) and the either flush of the first lug (1b).
Moving plate and the price fixing moulding of above structure composition indexing rotary table are simple, and processing and fabricating is easy, and cost is low; And Moving plate is combined closely with price fixing, it is firm to connect, and synchronism and the stationarity of running under stepper motor drives are good.The first breach on Moving plate is overlapping with the second barbed portion on price fixing, form bayonet socket, this bayonet socket can be used for locating various standard fasteners, as screw, nut, bolt etc., versatility is good, enterprise adopts a set of checkout gear can detect various standard fasteners, greatly reduces the equipment investment of enterprise thus.When localization criteria securing member, cushion block and Moving plate first lug common support standard fasteners, due to the end face of cushion block and the either flush of Moving plate first lug, can guarantee that standard fasteners is positioned in corresponding bayonet socket reposefully like this, effectively prevent generation that is crooked or obscission.
In order to simplify structure, be convenient to processing and fabricating, described disengaging yoke (11) is bar shaped block structure.
Can snap in smoothly in the bayonet socket of correspondence in order to ensure part to be checked, and reliably locate in bayonet socket, described bayonet socket (3) from outside to inside width reduces gradually.
In order to ensure the structural strength of Moving plate, the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
In order to ensure the structural strength of price fixing, the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
Between described Moving plate (1) with price fixing (2) by two circumferentially equally distributed fastening bolt be connected, the upper hole supplying fastening bolt to pass of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).Be connected firmly between above structure Moving plate and price fixing, reliably, dismounting is not only simple but also convenient.Because the hole that Moving plate passes for fastening bolt is circular arc cylindrical void, in time unclamping fastening bolt, Moving plate can be rotated, to change the size of each bayonet socket, thus adapt to the piece test of various outer diameter size, without the need to changing indexing rotary table during such detection different size part, while saving production cost, substantially increase detection efficiency.
In order to simplify structure, being convenient to processing and fabricating, guaranteeing the fixing be connected between cushion block with price fixing, described cushion block (4) is pane, and is fixed by welding and price fixing (2).
Beneficial effect: the utility model takes part picture from different perspectives by three CCD cameras, can be used for detecting various standard fasteners, and can carry out by class sorting and packaging to part by sorting and Subcontracting device, there is structure simple, compact, volume is little, cost is low, and detection efficiency is high, sorting and the feature such as packaging speed is fast.
Accompanying drawing explanation
Fig. 1 is top view of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is the structural representation of sorting equipment.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the stereogram of indexing rotary table.
Fig. 6 is the front view of indexing rotary table.
Fig. 7 is the structural representation of Moving plate.
Fig. 8 is the structural representation of price fixing.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail:
As shown in Figure 1, Figure 2, shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, indexing rotary table is arranged on board 5, is made up of Moving plate 1 and price fixing 2.Moving plate 1 and price fixing 2 are the disc structure of equal diameters, and Moving plate 1 is positioned at directly over price fixing 2.The integral middle of described Moving plate 1 end face is formed with up-small and down-big step-like boss, the integral middle of price fixing 2 bottom surface is formed with up big and down small frustum, the bottom surface of Moving plate 1 and the end face of price fixing 2 fit, between Moving plate 1 with price fixing 2 by two circumferentially equally distributed fastening bolt be connected, the hole that Moving plate 1 passes for fastening bolt is circular arc cylindrical void 1c, and the center of circle of this cylindrical void 1c is on the axial line of Moving plate 1.Be provided with stepper motor 9 in the below of described price fixing 2, this stepper motor 9 is installed on the top of board 5.The output shaft of stepper motor 9 straight up, and is connected with the center of price fixing 2 and Moving plate 1, when stepper motor 9 operates time, whole indexing rotary table can be driven to rotate together.
As shown in Fig. 5, Fig. 7, Fig. 8, have circumferentially equally distributed first breach 1a in the edge of Moving plate 1, the number of the first breach 1a is determined according to actual needs, forms the first lug 1b between two adjacent first breach 1a.Circumferentially equally distributed second breach 2a is had in the edge of price fixing 2, the second lug 2b is formed between two adjacent second breach 2a, described second breach 2a and the first breach 1a one_to_one corresponding, and the second breach 2a and the first breach 1a partly overlaps, form bayonet socket 3, this bayonet socket 3 from outside to inside width reduces gradually.Be provided with cushion block 4 at the top of every block second lug 2b, this cushion block 4 is pane, and cushion block 4 is circumferentially uniformly distributed, and is fixed by welding and price fixing 2.Each cushion block 4 is arranged in the first breach 1a, and the bayonet socket 3 of adjacent correspondence, the end face of cushion block 4 and the either flush of the first lug 1b.
As shown in Figure 1 and Figure 2, above indexing rotary table edge, the camera lens of CCD camera the 6, an one CCD camera 6 is provided with down.2nd CCD camera 7 and the 3rd CCD camera 8 are set on the side of indexing rotary table, described 2nd CCD camera 7 is near the 3rd CCD camera 8, there is between 2nd CCD camera 7 and the 3rd CCD camera 8 angle of about 30 °, and the camera lens of the 2nd CCD camera 7 and the 3rd CCD camera 8 is all towards indexing rotary table.An above CCD camera 6, the 2nd CCD camera 7 and the 3rd CCD camera 8 are supported on board 5 each via the support of correspondence.
As shown in Figure 1, the slideway 10 for accepting part is also provided with on the side of indexing rotary table, this slideway 10 and the 2nd CCD camera 7 are lived apart in the both sides of indexing rotary table, described slideway 10 entrance point height port of export low dip is arranged, and be fixedly mounted on board 5, be provided with the disengaging yoke 11 for part being allocated to described slideway 10 on the side of slideway 10 entrance point, this disengaging yoke 11 is positioned at the top of indexing rotary table, and is preferably bar shaped block structure.One end of disengaging yoke 11 is fixed on board 5 by bearing, and the other end of disengaging yoke 11 is obliquely extended to the top at indexing rotary table edge.
As shown in Fig. 1, Fig. 3, Fig. 4, the port of export bifurcated of slideway 10 forms the first split channel 10a and the second split channel 10b, and the first split channel 10a is faulty materials part passage, and the second split channel 10b is certified products part passage.First split channel 10a and the second split channel 10b is symmetrical, and these two split channels are all obliquely installed, and the angle of inclination of split channel is greater than the inclination angle of slideway 10.The sorting shutter 15 of control first split channel 10a or the second split channel 10b opening and closing is provided with at the crotch of slideway 10 port of export, described sorting shutter 15 is fixed on the top of rotating shaft 12, the bottom of rotating shaft 12 is connected with the piston rod of cylinder 13, cylinder 13 is arranged on board 5, and is positioned at the below of slideway 10.Be set with the spring 14 that can make rotating shaft 12 return in the lower end of described rotating shaft 12, sort shutter 15 time initial and closed by second split channel 10b, the first split channel 10a opens; When handover is needed, cylinder 13 promotes rotating shaft 12 and sorting shutter 15 rotates, and sorting shutter 15 closes the first split channel 10a, opens the second split channel 10b; When cylinder 13 is return, spring 14 drives rotating shaft 12 and sorting shutter 15 to turn round, and get back to original state, now the second split channel 10b closes, and the first split channel 10a opens.
Be provided with the first tote-box 16 accepting faulty materials part in the below of the first split channel 10a, enter in the first tote-box 16 from the faulty materials part of the first split channel 10a landing, collected by the first tote-box 16.The side of the first tote-box 16 is provided with the piece packaging device 17 of tape counter, and the entrance point of piece packaging device 17 is located at the below of the second split channel 10b, is provided with the second tote-box 18 of splendid attire certified products part at the port of export of piece packaging device 17.From the certified products part of the second split channel 10b landing after piece packaging device 17 packages automatically according to the quantity per unit pack specification set in advance, enter the second tote-box 18, collected by the second tote-box 18.
Claims (8)
1. a standard fasteners detects and Subcontracting device, there is board (5), it is characterized in that: be provided with indexing rotary table in the top of described board (5), this indexing rotary table is by upper stepper motor (9) driven rotary of installing of board (5), a CCD camera (6) is provided with above described indexing rotary table edge, the camera lens of the one CCD camera (6) down, 2nd CCD camera (7) and the 3rd CCD camera (8) are set on the side of indexing rotary table, described 2nd CCD camera (7) is near the 3rd CCD camera (8), the camera lens of the 2nd CCD camera (7) and the 3rd CCD camera (8) is all towards indexing rotary table,
The slideway (10) for accepting part is also provided with on the side of described indexing rotary table, this slideway (10) and the separation of the 2nd CCD camera (7) are in the both sides of indexing rotary table, described slideway (10) entrance point height port of export low dip is arranged, and be fixedly mounted on board (5), the disengaging yoke (11) for part being allocated to described slideway (10) is provided with on the side of slideway (10) entrance point, this disengaging yoke (11) is positioned at the top of indexing rotary table, one end of disengaging yoke (11) is fixed on board (5) by bearing, the other end of disengaging yoke (11) is obliquely extended to the top at indexing rotary table edge,
The port of export bifurcated of described slideway (10) forms the first split channel (10a) and the second split channel (10b), and the sorting shutter (15) of control first split channel (10a) or the second split channel (10b) opening and closing is provided with at the crotch of slideway (10) port of export, described sorting shutter (15) is fixed on the top of rotating shaft (12), the bottom of rotating shaft (12) is connected with the piston rod of cylinder (13), and is set with the spring (14) that can make rotating shaft (12) return in the lower end of rotating shaft (12);
The first tote-box (16) accepting faulty materials part is provided with in the below of described first split channel (10a), the side of this first tote-box (16) is provided with the piece packaging device (17) of tape counter, the entrance point of piece packaging device (17) is located at the below of the second split channel (10b), is provided with second tote-box (18) of splendid attire certified products part at the port of export of piece packaging device (17).
2. standard fasteners according to claim 1 detects and Subcontracting device, it is characterized in that: described indexing rotary table is made up of Moving plate (1) and price fixing (2), the disc structure that Moving plate (1) and price fixing (2) are equal diameters, Moving plate (1) is positioned at directly over price fixing (2), both fit fixing, circumferentially equally distributed first breach (1a) is had in the edge of described Moving plate (1), the first lug (1b) is formed between two adjacent first breach (1a), the edge of price fixing (2) has circumferentially equally distributed second breach (2a), the second lug (2b) is formed between two adjacent second breach (2a), described second breach (2a) and the first breach (1a) one_to_one corresponding, and the second breach (2a) and the first breach (1a) partly overlap, form bayonet socket (3), cushion block (4) is provided with at the top of every block second lug (2b), this cushion block (4) is circumferentially uniformly distributed, described cushion block (4) is arranged in the first breach (1a), and the bayonet socket of adjacent correspondence (3), the end face of cushion block (4) and the either flush of the first lug (1b).
3. standard fasteners according to claim 1 detects and Subcontracting device, it is characterized in that: described disengaging yoke (11) is bar shaped block structure.
4. standard fasteners according to claim 2 detects and Subcontracting device, it is characterized in that: described bayonet socket (3) from outside to inside width reduces gradually.
5. the standard fasteners according to claim 2 or 4 detects and Subcontracting device, it is characterized in that: the integral middle of described Moving plate (1) end face is formed with up-small and down-big step-like boss.
6. standard fasteners according to claim 5 detects and Subcontracting device, it is characterized in that: the integral middle of described price fixing (2) bottom surface is formed with up big and down small frustum.
7. standard fasteners according to claim 2 detects and Subcontracting device, it is characterized in that: between described Moving plate (1) with price fixing (2) by two circumferentially equally distributed fastening bolt be connected, the upper hole supplying fastening bolt to pass of Moving plate (1) is circular arc cylindrical void (1c), and the center of circle of this cylindrical void (1c) is on the axial line of Moving plate (1).
8. standard fasteners according to claim 2 detects and Subcontracting device, it is characterized in that: described cushion block (4) is pane, and is fixed by welding and price fixing (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420403031.7U CN204052181U (en) | 2014-07-21 | 2014-07-21 | Standard fasteners detects and Subcontracting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420403031.7U CN204052181U (en) | 2014-07-21 | 2014-07-21 | Standard fasteners detects and Subcontracting device |
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| Publication Number | Publication Date |
|---|---|
| CN204052181U true CN204052181U (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420403031.7U Expired - Fee Related CN204052181U (en) | 2014-07-21 | 2014-07-21 | Standard fasteners detects and Subcontracting device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148293A (en) * | 2014-07-21 | 2014-11-19 | 重庆颖泉标准件有限公司 | Standard fastener detecting and subpackaging device |
| CN111515137A (en) * | 2020-04-09 | 2020-08-11 | 南京华群光电技术有限公司 | Sorting type part surface detection device |
-
2014
- 2014-07-21 CN CN201420403031.7U patent/CN204052181U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148293A (en) * | 2014-07-21 | 2014-11-19 | 重庆颖泉标准件有限公司 | Standard fastener detecting and subpackaging device |
| CN111515137A (en) * | 2020-04-09 | 2020-08-11 | 南京华群光电技术有限公司 | Sorting type part surface detection device |
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