CN104134123A - Blast furnace parameter data management system and method - Google Patents

Blast furnace parameter data management system and method Download PDF

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Publication number
CN104134123A
CN104134123A CN201410371959.6A CN201410371959A CN104134123A CN 104134123 A CN104134123 A CN 104134123A CN 201410371959 A CN201410371959 A CN 201410371959A CN 104134123 A CN104134123 A CN 104134123A
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CN
China
Prior art keywords
data
module
blast furnace
supplemental characteristic
acquisition
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Pending
Application number
CN201410371959.6A
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Chinese (zh)
Inventor
刘超
杨晓伟
陈劲松
皮坤
杜晓冬
梁其根
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Wuhan Iron and Steel Group Kunming Iron and Steel Co Ltd
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Wuhan Iron and Steel Group Kunming Iron and Steel Co Ltd
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Application filed by Wuhan Iron and Steel Group Kunming Iron and Steel Co Ltd filed Critical Wuhan Iron and Steel Group Kunming Iron and Steel Co Ltd
Priority to CN201410371959.6A priority Critical patent/CN104134123A/en
Publication of CN104134123A publication Critical patent/CN104134123A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Manufacture Of Iron (AREA)

Abstract

The invention discloses a blast furnace parameter data management system and method. The blast furnace parameter data management system comprises a data acquisition module, a data storage module, a thread management module, a data conversion storage module, a statement display module and a remote procedure call module. The method includes the following steps that real-time parameter data of a blast furnace are collected and stored in an enterprise information system through a data acquisition server side to provide data reading support for an OPC data acquisition client side to collect the parameter data of the blast furnace, the data storage module, the thread management module, the data conversion storage module and the statement display module read information from an acquisition system, and the information is processed and then stored in the enterprise information system. According to the system and method, the parameter data of the blast furnace are automatically collected from the OPC client side, running of the system and storage of the parameter data of the blast furnace and operation logs are supported by means of the network and database resources. Manual operation of operators on duty is not needed, blast furnace parameter operating data are reported accurately in time, and work efficiency of central control rooms of iron and steel enterprise iron works is improved.

Description

A kind of blast furnace supplemental characteristic management system and method
Technical field
The invention belongs to field of computer technology, be specifically related to a kind of blast furnace supplemental characteristic management system and method.
Background technology
The high furnace parameters report data of iron and steel enterprise is mainly by the operator on post on duty at present, observe the data in level two, more manual mode is filled in formation record by artificial form.The major defect of this disposal route is: the promptness of operation can not be guaranteed, and operator can not guarantee in time data to have been filled in real time data acquisition in the situation that in level two; The correctness of data can not get effective verification, manual logging data, and must inevitably there will be people is typing mistake, and does not have the verification scheme for qualitative data in Excel, therefore can not guarantee the correctness of reported data; Data report record to preserve, if mistake appears in reported data, do not have effective way can record Operation Log, are not easy to data analysis; There is no systems linking, owing to being single Excel operation, for follow-up business flow process, can only be operated by artificial notice.Therefore developing a kind of management system that can address the above problem is very important.
Summary of the invention
The first object of the present invention is to provide a kind of blast furnace supplemental characteristic management system; The second object is to provide the using method of described blast furnace supplemental characteristic management system.
The first object of the present invention is achieved in that and comprises data acquisition module, data memory module, thread management module, data conversion storage storage module, form display module, remote procedure call module, wherein:
Data acquisition module: for obtain blast furnace supplemental characteristic from service end;
Data memory module: the blast furnace supplemental characteristic arriving for storing data collecting module collected;
Thread management module: for scan database parameter acquisition result data table;
Data conversion storage storage module: turn and be stored as high furnace parameters result table for collection result tables of data;
Form display module: for reading high furnace parameters result table and generating picture exhibition for operating personnel's operation;
Remote procedure call module: realize high furnace parameters result form and show for call remote interface by LAN (Local Area Network).
The second object of the present invention is achieved in that and comprises the following steps:
A, OPC client are obtained the high furnace parameters real time data collecting from service end, for data memory module provides data, read support;
B, data memory module be by the real time data of the high furnace parameters that reads integral point gather from data acquisition module, and data are saved in acquisition system;
C, data conversion storage storage module, by reading the data message in acquisition system, are processed into data the data message that managerial personnel are readable simultaneously, and perfect information is saved in to enterprise information system;
D, thread management module integral point regularly remove the real-time blast furnace supplemental characteristic of the collection in calling data unloading storage resume module acquisition system;
E, data in the blast furnace form display module of enterprise information system, will form the blast furnace Parameter data information of integral point after improving and processing;
F, managerial personnel, by far call, will see blast furnace supplemental characteristic, form inquiry, analysis and statistical report form;
The present invention overcome blast furnace supplemental characteristic management promptness, accuracy, can chase after retrospective and the inadequate problem of continuity, the blast furnace supplemental characteristic management of a kind of iron and steel enterprise is provided and automatically forms the method for the method of form.Blast furnace supplemental characteristic gathers acquisition by OPC, and data report defeated at network, and data arrive after database, through data preparation automatic formation promptly and accurately form on schedule, and has and can chase after retrospective and data continuity, has improved information flow transmission and work efficiency.The present invention gathers blast furnace supplemental characteristic from OPC client automatically, utilizes network and database resource to come operation, preservation blast furnace supplemental characteristic and the Operation Log of back-up system.Without operator on duty manual operations, promptly and accurately report high furnace parameters service data, improve the work efficiency of iron and steel enterprise's iron-smelter Central Control Room.
Accompanying drawing explanation
Fig. 1 is blast furnace supplemental characteristic management system schematic diagram of the present invention;
Fig. 2 is blast furnace supplemental characteristic management system schematic flow sheet of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated, but never in any form the present invention is limited, and any conversion or the replacement based on training centre of the present invention, done, all belong to protection scope of the present invention.
Blast furnace supplemental characteristic management system of the present invention, comprises data acquisition module, data memory module, thread management module, data conversion storage storage module, form display module, remote procedure call module, wherein:
Data acquisition module: for obtain blast furnace supplemental characteristic from service end;
Data memory module: the blast furnace supplemental characteristic arriving for storing data collecting module collected;
Thread management module: for scan database parameter acquisition result data table;
Data conversion storage storage module: turn and be stored as high furnace parameters result table for collection result tables of data;
Form display module: for reading high furnace parameters result table and generating picture exhibition for operating personnel's operation;
Remote procedure call module: realize high furnace parameters result form and show for call remote interface by LAN (Local Area Network).
Data acquisition module is OPC data acquisition module.
Described blast furnace supplemental characteristic is air flow rate, wind pushing temperature, air-supply humidity, blower speed, injecting coal quantity, oxygen enrichment percentage blast pressure, furnace top pressure and stock gas.
Scanning described in thread management module is every 3min run-down database parameter collection result tables of data in 5min before and after the moment on schedule.
The using method of blast furnace supplemental characteristic management system of the present invention, comprises the following steps:
A, OPC client are obtained the high furnace parameters real time data collecting from service end, for data memory module provides data, read support;
B, data memory module be by the real time data of the high furnace parameters that reads integral point gather from data acquisition module, and data are saved in acquisition system;
C, data conversion storage storage module, by reading the data message in acquisition system, are processed into data the data message that managerial personnel are readable simultaneously, and perfect information is saved in to enterprise information system;
D, thread management module integral point regularly remove the real-time blast furnace supplemental characteristic of the collection in calling data unloading storage resume module acquisition system;
E, data in the blast furnace form display module of enterprise information system, will form the blast furnace Parameter data information of integral point after improving and processing;
F, managerial personnel, by far call, will see blast furnace supplemental characteristic, form inquiry, analysis and statistical report form;
Blast furnace supplemental characteristic management system of the present invention is by OPC data acquisition module, data memory module, thread management module, data conversion storage storage module, form display module, remote procedure call module forms: OPC data acquisition module is held by OPC Server from OPC client, data are submitted to data memory module stores, blast furnace supplemental characteristic in read out current hour of thread management module reading out data module, by data conversion storage, storing up module turns and stores blast furnace parameter list into, send out message informing to form display module simultaneously, the blast furnace supplemental characteristic that Reports module gathers by calling remote procedure call modules exhibit.
OPC number is adopted the machine room that server is arranged on iron-smelter, by data acquisition module 1, from OPC service end, obtain blast furnace supplemental characteristic, the data that get are submitted to data memory module 2 and are stored, storage medium is database, thread management module 3 was every three minutes run-down databases simultaneously, when scanning the data of current hour, by data conversion storage, storing up module 4 turns and stores in blast furnace supplemental characteristic form, send out message informing form display module 5 simultaneously, data display module obtains after blast furnace supplemental characteristic, remote procedure call module 6 receives calls return message.If success, iron-smelter Central Control Room operating personnel click definite save data, if unsuccessful, thread management module 4 rescans.
The method that wherein automatically generates high furnace parameters form is:
1, blast furnace supplemental characteristic obtains by OPC data collecting module collected, seamless integrated with a level system, by Internet Transmission, data is saved in to the parameter acquisition outcome record table of database server;
2, thread management module on schedule constantly before and after (55-05) every 3 minutes run-down database parameter collection result tables of data;
3, data conversion storage storage program, by database blast furnace image data outcome record table is dumped to high furnace parameters outcome record table, sends out message informing form display module;
4, form display module receives message informing, and operator can view the blast furnace supplemental characteristic of current time;
5, from data acquisition, to the whole process reporting, do not need manual intervention;
Method of the present invention is for iron and steel enterprise's blast furnace supplemental characteristic management and automatically form form, the blast furnace supplemental characteristic that system needs is processed by the mode automatically reporting, in Production Scheduling System, use operating personnel conveniently to check data display.
Feature of the present invention:
1, seamless integrated by with a level system, overall process records production actual achievement, the technological operation of high furnace parameters.
2, overcome present dependence manual record, data are inaccurate, and situation not in time, impels operative employee to be absorbed in smelting, reduces the interference of external factor, reduce the operation of violating technique.
3, high furnace parameters result data transmits by intranet.
4, thread scanning realizes data and data conversion storage storage module and realizes data sheet and automatically form.
5, report unsuccessful with circulation report mode to carry out unloading storage, report successfully end loop.
6, follow according to technological requirement, realize follow-up of quality:
As shown in Figure 2, this figure shows working-flow and realizes disposal route, and concrete methods of realizing is as follows:
1) OPC number is adopted module and is obtained blast furnace supplemental characteristic from service end;
2) by intranet, transmit and be saved in the collection result data logger of database;
3) data that management thread was got in this little period start real-time unloading storage, and data are write to high furnace parameters form;
4), after preserving successfully, automatically form high furnace parameters form.
When 7, new time segment data arrives, repeat above-mentioned steps.

Claims (5)

1. a blast furnace supplemental characteristic management system, is characterized in that comprising data acquisition module, data memory module, thread management module, data conversion storage storage module, form display module, remote procedure call module, wherein:
Data acquisition module: for obtain blast furnace supplemental characteristic from service end;
Data memory module: the blast furnace supplemental characteristic arriving for storing data collecting module collected;
Thread management module: for scan database parameter acquisition result data table;
Data conversion storage storage module: turn and be stored as high furnace parameters result table for collection result tables of data;
Form display module: for reading high furnace parameters result table and generating picture exhibition for operating personnel's operation;
Remote procedure call module: realize high furnace parameters result form and show for call remote interface by LAN (Local Area Network).
2. blast furnace supplemental characteristic management system according to claim 1, is characterized in that data acquisition module is OPC data acquisition module.
3. blast furnace supplemental characteristic management system according to claim 1, is characterized in that described blast furnace supplemental characteristic is air flow rate, wind pushing temperature, air-supply humidity, blower speed, injecting coal quantity, oxygen enrichment percentage blast pressure, furnace top pressure and stock gas.
4. blast furnace supplemental characteristic management system according to claim 1, is characterized in that scanning described in thread management module is for every 3min run-down database parameter collection result tables of data in 5min before and after the moment on schedule.
5. a using method for blast furnace supplemental characteristic management system claimed in claim 1, is characterized in that comprising the following steps:
A, OPC client are obtained the high furnace parameters real time data collecting from service end, for data memory module provides data, read support;
B, data memory module be by the real time data of the high furnace parameters that reads integral point gather from data acquisition module, and data are saved in acquisition system;
C, data conversion storage storage module, by reading the data message in acquisition system, are processed into data the data message that managerial personnel are readable simultaneously, and perfect information is saved in to enterprise information system;
D, thread management module integral point regularly remove the real-time blast furnace supplemental characteristic of the collection in calling data unloading storage resume module acquisition system;
E, data in the blast furnace form display module of enterprise information system, will form the blast furnace Parameter data information of integral point after improving and processing;
F, managerial personnel, by far call, will see blast furnace supplemental characteristic, form inquiry, analysis and statistical report form.
CN201410371959.6A 2014-07-31 2014-07-31 Blast furnace parameter data management system and method Pending CN104134123A (en)

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Application Number Priority Date Filing Date Title
CN201410371959.6A CN104134123A (en) 2014-07-31 2014-07-31 Blast furnace parameter data management system and method

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CN104134123A true CN104134123A (en) 2014-11-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112593032A (en) * 2020-12-11 2021-04-02 安徽工业大学 Key parameter processing method for blast furnace heat exchange air furnace

Citations (2)

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Publication number Priority date Publication date Assignee Title
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Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
US20070211288A1 (en) * 2006-01-31 2007-09-13 Fuji Xerox Co., Ltd. Document management system, document disposal management system, document management method, and document disposal management method
CN1995401A (en) * 2006-12-18 2007-07-11 冶金自动化研究设计院 Intelligent diagnosis and determination support system for blast furnace

Non-Patent Citations (2)

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Title
沈国振: "炼钢转炉实时状态监测系统研究与开发", 《中国优秀硕士学位论文全文数据库 工程科技Ⅰ辑》 *
石希博 等: "基于OPC的炼铁高炉数据管理和自动报表系统", 《科技情报开发与经济》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112593032A (en) * 2020-12-11 2021-04-02 安徽工业大学 Key parameter processing method for blast furnace heat exchange air furnace
CN112593032B (en) * 2020-12-11 2024-03-26 安徽工业大学 Key parameter processing method for blast furnace heat exchange air furnace

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Application publication date: 20141105