CN103824227A - Central networking queryable scannable system in industrial production - Google Patents
Central networking queryable scannable system in industrial production Download PDFInfo
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- CN103824227A CN103824227A CN201410081727.7A CN201410081727A CN103824227A CN 103824227 A CN103824227 A CN 103824227A CN 201410081727 A CN201410081727 A CN 201410081727A CN 103824227 A CN103824227 A CN 103824227A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to industrial automation, and in particular relates to a central networking queryable scannable system in the industrial production. The central networking queryable scannable system is characterized by comprising a movable material or device or a material or device with to-be-acquired information, and a scanner specially used for reading one-dimensional code information or two-dimensional code information of a product, wherein the material or the device is provided with a one-dimensional code or a two-dimensional code with self information, and the one-dimensional code information or two-dimensional code information is unique and independent code information of the material or the device; the system further comprises a visual processing system provided with a camera or video camera and used for acquiring specific information of the material or device; when the movable material or device or the material or device with to-be-acquired information passes through the scanner, the scanner is used for reading the one-dimensional code information or two-dimensional code information on the material or device, and the visual processing system is used for acquiring an image of the material or device to judge whether various information on the material or device is accurate, storing the corresponding image and uploading to a central server.
Description
Technical field
The present invention relates to a kind of central networking can inquiry scan system, and relating in particular to the central authorities' networking being applied in commercial production can inquiry scan system.
Background technology
Along with China continuing to increase industrial automation demand in the last few years, industrial automation is also at corresponding high speed development. what but company manager often more focused on is the application of automatic technology in production and processing part, but ignore its widespread use in MIS (management information system), do not recognized that it is also a very important ring in automated production process that automated information is processed.Supvr thinks and relies on employee's passing experience and subjective consciousness, just can solve the variety of issue running in actual production.If but not record and the timely processing for information relies on merely employee's experience and active, is easy to just have omission, and after the production automation, sometimes omit and be difficult for finding, be sometimes unfavorable for subsequent job, sometimes can cause again the waste of repeated work.
And along with the further development in industrial automation become more integrated and networking of data center in recent years, the framework of application, intermediate equipment, server and storage is also in continuous differentiation, and mixing application and the impact of SOA framework in many IT servers and storage resources of network service also deepen constantly.Therefore,, if in automation process, there is record and can, for inquiry, can provide more service.
Especially in " four understand three meetings " of shop equipment and handling of goods and materials, requirement can be fixed a breakdown, and the passing record of automation equipment just seems particularly important while fixing a breakdown.
Summary of the invention
Technical matters to be solved by this invention is to provide the networking of a kind of commercial production central authorities can inquiry scan system, solve and in present industrial automation, lack process control record and the timely processing for information, easily cause work to omit and be difficult for finding, or be unfavorable for subsequent job, or the wasting defect of repeated work.Technical scheme
The networking of a kind of commercial production central authorities can inquiry scan system, it is characterized in that: comprise a material movement or information to be collected or equipment, have one dimension code or Quick Response Code with himself information on this material or equipment; Comprise a scanner that is used for specially reading product one dimension code or 2 D code information, this information is this material or equipment is unique and number information independently; Also comprise the vision processing system that is equipped with camera or video camera, be responsible for gathering the specifying information of this material or equipment; In the time of material that move or information to be collected or the described scanner of equipment process, scanner can read one dimension code or 2 D code information on material or equipment, vision processing system carries out image acquisition to described material or equipment simultaneously, by one dimension code or 2 D code information and the visual analysis combination to the image collecting that scanner is read, judge that whether the various information on material or equipment are correct, and preserve respective image, be uploaded to central server, so that in the information that is read, edits this material or equipment away from the place of described material or equipment.
On described material or equipment, comprise multiple ingredients, described one dimension code or Quick Response Code with self information comprise specifying information and/or the building form information of multiple ingredients.
Described vision processing system is carrying out after image acquisition described material or equipment, by vision processing system by one dimension code or 2 D code information and the visual analysis combination to the image collecting, generate the document take one dimension code or 2 D code information as index, and upload to central server.
Described vision processing system comprises image capture module, image analysis module, and one dimension code or 2 D code information receive and parsing module, one dimension code or 2 D code information and collection image comparing module, information package module and signal output module.
A method that adopts described commercial production central authorities networking can inquiry scan system to carry out quality of material detection and maintenance, is characterized in that comprising the following steps: 1. the finished product of production or semi-manufacture subscript are sticked to the Quick Response Code with the each ingredient information of product; 2., when described finished product or semi-manufacture process are arranged on the Quick Response Code scanner of production line side, scanner reads the 2 D code information on described finished product or semi-manufacture; 3. vision processing system carries out image acquisition to described finished product or semi-manufacture simultaneously; 4. vision processing system is analyzed from the image gathering, obtain the concrete detail of the each ingredient on described finished product or semi-manufacture, the 2 D code information sending with scanner contrasts, if correct, transmit and go down to carry out next step detection, as variant, send error message, described finished product or semi-manufacture are released; 5. simultaneously, described vision processing system is packed the information of the image of the Quick Response Code of receiving and collection and judgement to be uploaded to central server.
Described vision processing system by the Information generation that is uploaded to central server the document take 2 D code information as index upload.
A kind of method that adopts described commercial production central authorities networking can inquiry scan system to carry out production run control, it is characterized in that comprising the following steps: be included in the one dimension code of the process flow information that comprises production control point or the step of Quick Response Code are set on product or equipment, vision processing system is recorded the step of collection to the process of this place's production control point, vision processing system contrasts the step of judgement to the information of the described one dimension code receiving or Quick Response Code and the video information of recording collection, the step that judgement is correctly rear or rub-out signal transmits, the information of described one dimension code or Quick Response Code and the video information packing of recording collection are uploaded to the step of central server.
The information of described one dimension code or Quick Response Code and the rear document generating take 2 D code information as index of video information packing of recording collection are uploaded to central server.
Beneficial effect
The networking of commercial production of the present invention central authorities can inquiry scan system all belongs to the single system of a kind of " plug and play " for any automation equipment, cost transmits cheaper with respect to traditional server formula information, operation is also easily understood, and safeguards also convenient; And employing native system, no matter be the simplification to follow-up technique established technology flow process, or the inspection of fault and eliminating, and the check of producing is all had to positive meaning.Can not only greatly improve the work efficiency in production run, and the management material information that can plan as a whole, the quality of precisely control product, further promotes lean and produces, even can also extend to the maintenance of equipment etc., provide solution for the overall production automation.
Accompanying drawing explanation
Fig. 1 is the hardware configuration schematic diagram that the present invention is applied in the reference mark in material detection.
Fig. 2 is that the present invention is applied in the system formation schematic diagram that material detects.
Wherein: 1-produces main line, 2-support, 3-material mobile platform, 4-material to be detected, 5-Quick Response Code scanner, 6-camera.
Embodiment
Below in conjunction with specific embodiment, further set forth the present invention.
For lacking process control record and the timely processing for information in present industrial automation, the invention provides the networking of a kind of commercial production central authorities can inquiry scan system, comprise a material movement or information to be collected or equipment, on this material or equipment, have one dimension code or Quick Response Code with himself information; Comprise a scanner that is used for specially reading product one dimension code or 2 D code information, this information is this material or equipment is unique and number information independently; Also comprise the vision processing system that is equipped with camera or video camera, be responsible for gathering the specifying information of this material or equipment; In the time of material that move or information to be collected or the described scanner of equipment process, scanner can read one dimension code or 2 D code information on material or equipment, vision processing system carries out image acquisition to described material or equipment simultaneously, by one dimension code or 2 D code information and the visual analysis combination to the image collecting that scanner is read, judge that whether the various information on material or equipment are correct, and preserve respective image, be uploaded to central server, so that in the information that is read, edits this material or equipment away from the place of described material or equipment.
On described material or equipment, comprise multiple ingredients, described one dimension code or Quick Response Code with self information comprise specifying information and/or the building form information of multiple ingredients.
Described vision processing system is carrying out after image acquisition described material or equipment, by vision processing system by one dimension code or 2 D code information and the visual analysis combination to the image collecting, generate the document take one dimension code or 2 D code information as index, and upload to central server.
Described vision processing system comprises image capture module, image analysis module, and one dimension code or 2 D code information receive and parsing module, one dimension code or 2 D code information and collection image comparing module, information package module and signal output module.
Said system is applied to and is carried out quality of material detection and when maintenance, can adopt following steps: 1. the finished product of production or semi-manufacture subscript are sticked to the Quick Response Code with the each ingredient information of product; 2., when described finished product or semi-manufacture process are arranged on the Quick Response Code scanner of production line side, scanner reads the 2 D code information on described finished product or semi-manufacture; 3. vision processing system carries out image acquisition to described finished product or semi-manufacture simultaneously; 4. vision processing system is analyzed from the image gathering, obtain the concrete detail of the each ingredient on described finished product or semi-manufacture, the 2 D code information sending with scanner contrasts, if correct, transmit and go down to carry out next step detection, as variant, send error message, described finished product or semi-manufacture are released; 5. simultaneously, described vision processing system is packed the information of the image of the Quick Response Code of receiving and collection and judgement to be uploaded to central server.
Described vision processing system by the Information generation that is uploaded to central server the document take 2 D code information as index upload.
As see signal in accompanying drawing 1, and be to adopt said system to detect in application at material, the hardware configuration at one of them reference mark:
On the limit, reference mark producing on main line, support is vertically installed, the scanner (Quick Response Code scanner) that a camera (being vision processing system) and one are used for reading product 2D information is specially installed on support, and the specifying information that camera (being vision processing system) is responsible for gathering object is as adopted number, pattern etc.; Quick Response Code scanner reads product 2D information, and this information is this material or equipment is unique and number information independently; On production main line, there is a material mobile platform, place object, equipment or the material to be detected of information to be collected above, on this object, equipment or material, have the information of himself.
In the time that object mobile or information to be collected or equipment move through Quick Response Code scanner with certain speed, Quick Response Code scanner can read the 2 D code information on object or equipment, simultaneously vision processing system is that object or the equipment that camera treats Information Monitoring is taken pictures, by the visual analysis of comparison film, scanning judges that whether the various log-on messages on object are correct, and preserves corresponding video.
Finally generate a document take 2 D code information as title by self-control Image Information Processing software (XGresult), inside comprises the complete information of this material, comprise the Quick Response Code of this material, all device on material, the variation that concrete structure and technique occur etc., the photo taking from vision processing system, analyze all real-time information of waiting until, and be uploaded to central server, to be able to read, edit this material information from central server easily away from the place of equipment.
Whole system forms signal as accompanying drawing 2.
As on PCB production line, the pcb board of information to be collected moves to Quick Response Code scanner lower time by streamline, because all have unique corresponding Quick Response Code on each piece pcb board, therefore Quick Response Code scanner receives after this Quick Response Code, can confirm the requirement of corresponding pcb board, in the time that Quick Response Code scanner scans this pcb board, the camera that is arranged on this station top will take photo, and obtain corresponding information by visual analysis system, as the chip information on PCB, concrete loop, thereby and the information that this Quick Response Code is confirmed is checked, thereby judge that whether this pcb board is correct, if wrong, where mistake or fault occur in.Then by above-mentioned all information, comprise 2 D code information, visual information, the a document take 2 D code information as index of the generations such as product information, and upload to central server, under SOA framework, other positions on framework also can just can inquire the complete information of this material from central server with respective two-dimensional code information.
Therefore no matter adopt native system, be the simplification to follow-up technique established technology flow process, or the inspection of fault and eliminating, and the check of producing is all had to positive meaning.Can not only greatly improve the work efficiency in production run, and the management material information that can plan as a whole, the quality of precisely control product, further promotes lean and produces, even can also extend to the maintenance of equipment etc., provide solution for the overall production automation.
Native system is applied in while carrying out production run or plant maintenance control, can adopt following steps: be included in the one dimension code of the process flow information that comprises production control point or the step of Quick Response Code are set on product or equipment, vision processing system is recorded the step of collection to the process of this place's production control point, vision processing system contrasts the step of judgement to the information of the described one dimension code receiving or Quick Response Code and the video information of recording collection, the step that judgement is correctly rear or rub-out signal transmits, the information of described one dimension code or Quick Response Code and the video information packing of recording collection are uploaded to the step of central server, while uploading, the information of described one dimension code or Quick Response Code and the rear document generating take 2 D code information as index of video information packing of recording collection are uploaded to central server.
To the hardware equipment research and development of software unified information, transmission has complicated and high operating cost to prior art.And central networking provided by the invention can inquiry scan system all belongs to the single system of a kind of " plug and play " for any automation equipment, cost transmits cheaper with respect to traditional server formula information, operation is also easily understood, and safeguards also convenient.Therefore central networking can inquiry scan system be the high existing information management systems of alternative these complex redundancy costs.
Claims (8)
1. the networking of commercial production central authorities can an inquiry scan system, it is characterized in that: comprise a material movement or information to be collected or equipment, have one dimension code or Quick Response Code with himself information on this material or equipment; Comprise a scanner that is used for specially reading product one dimension code or 2 D code information, this information is this material or equipment is unique and number information independently; Also comprise the vision processing system that is equipped with camera or video camera, be responsible for gathering the specifying information of this material or equipment; In the time of material that move or information to be collected or the described scanner of equipment process, scanner can read one dimension code or 2 D code information on material or equipment, vision processing system carries out image acquisition to described material or equipment simultaneously, by one dimension code or 2 D code information and the visual analysis combination to the image collecting that scanner is read, judge that whether the various information on material or equipment are correct, and preserve respective image, be uploaded to central server, so that in the information that is read, edits this material or equipment away from the place of described material or equipment.
2. the networking of commercial production as claimed in claim 1 central authorities can inquiry scan system, it is characterized in that: on described material or equipment, comprise multiple ingredients, described one dimension code or Quick Response Code with self information comprise specifying information and/or the building form information of multiple ingredients.
3. the networking of commercial production as claimed in claim 1 central authorities can inquiry scan system, it is characterized in that: described vision processing system is carrying out after image acquisition described material or equipment, by vision processing system by one dimension code or 2 D code information and the visual analysis combination to the image collecting, generate the document take one dimension code or 2 D code information as index, and upload to central server.
4. the networking of the commercial production as described in claim 1 or 3 central authorities can inquiry scan system, it is characterized in that: described vision processing system comprises image capture module, image analysis module, one dimension code or 2 D code information receive and parsing module, one dimension code or 2 D code information and collection image comparing module, information package module and signal output module.
5. a method that adopts the networking of commercial production as claimed in claim 1 central authorities can inquiry scan system to carry out quality of material detection and maintenance, is characterized in that comprising the following steps: 1. the finished product of production or semi-manufacture subscript are sticked to the Quick Response Code with the each ingredient information of product; 2., when described finished product or semi-manufacture process are arranged on the Quick Response Code scanner of production line side, scanner reads the 2 D code information on described finished product or semi-manufacture; 3. vision processing system carries out image acquisition to described finished product or semi-manufacture simultaneously; 4. vision processing system is analyzed from the image gathering, obtain the concrete detail of the each ingredient on described finished product or semi-manufacture, the 2 D code information sending with scanner contrasts, if correct, transmit and go down to carry out next step detection, as variant, send error message, described finished product or semi-manufacture are released; 5. simultaneously, described vision processing system is packed the information of the image of the Quick Response Code of receiving and collection and judgement to be uploaded to central server.
6. quality of material as claimed in claim 5 detects and the method for maintenance, it is characterized in that: described vision processing system by the Information generation that is uploaded to central server the document take 2 D code information as index upload.
7. a method that adopts the networking of commercial production as claimed in claim 1 central authorities can inquiry scan system to carry out production run control, it is characterized in that comprising the following steps: be included in the one dimension code of the process flow information that comprises production control point or the step of Quick Response Code are set on product or equipment, vision processing system is recorded the step of collection to the process of this place's production control point, vision processing system contrasts the step of judgement to the information of the described one dimension code receiving or Quick Response Code and the video information of recording collection, the step that judgement is correctly rear or rub-out signal transmits, the information of described one dimension code or Quick Response Code and the video information packing of recording collection are uploaded to the step of central server.
8. the method for production run control as claimed in claim 7, is characterized in that: the information of described one dimension code or Quick Response Code and the rear document generating take 2 D code information as index of video information packing of recording collection are uploaded to central server.
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| CN201410081727.7A CN103824227A (en) | 2014-03-07 | 2014-03-07 | Central networking queryable scannable system in industrial production |
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| CN104281132A (en) * | 2014-09-24 | 2015-01-14 | 镇江市高等专科学校 | Information collection system and method for machine manufacturing workshop in production process based on machine vision |
| CN105312191A (en) * | 2014-07-15 | 2016-02-10 | 苏州市星光精密机械有限公司 | Online digital automatic glue dispensing machine for thermal grease |
| CN107742137A (en) * | 2017-09-30 | 2018-02-27 | 惠州市攸特电子有限公司 | A kind of wave filter blanking streamline with barcode scanning writing function |
| CN108647752A (en) * | 2018-04-28 | 2018-10-12 | 安徽上造智能设备科技有限公司 | It is a kind of based on Quick Response Code identification clothes suspension allocate production system automatically |
| CN109696124A (en) * | 2019-01-07 | 2019-04-30 | 广州市酷匠信息科技有限公司 | A kind of Intelligent Dynamic vision hole location verifying system and its operating method |
| CN109814505A (en) * | 2019-01-25 | 2019-05-28 | 江苏科瑞恩自动化科技有限公司 | A kind of SMART MATERIALS movement system based on AGV trolley |
| CN110276521A (en) * | 2019-05-17 | 2019-09-24 | 北京益企云科技有限公司 | A kind of industrial production data shared system and method |
| CN110708354A (en) * | 2019-09-03 | 2020-01-17 | 杭州第九区科技有限公司 | Cloud server-based equipment monitoring system and application method thereof |
| CN110852402A (en) * | 2019-10-17 | 2020-02-28 | 广州裕申电子科技有限公司 | Industrial production data processing method, system and storage medium |
| CN116757235A (en) * | 2023-05-29 | 2023-09-15 | 东莞市德普特电子有限公司 | MES uploading system of OCA laminating automation line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105312191A (en) * | 2014-07-15 | 2016-02-10 | 苏州市星光精密机械有限公司 | Online digital automatic glue dispensing machine for thermal grease |
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| CN107742137A (en) * | 2017-09-30 | 2018-02-27 | 惠州市攸特电子有限公司 | A kind of wave filter blanking streamline with barcode scanning writing function |
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| CN110852402A (en) * | 2019-10-17 | 2020-02-28 | 广州裕申电子科技有限公司 | Industrial production data processing method, system and storage medium |
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| CN116757235A (en) * | 2023-05-29 | 2023-09-15 | 东莞市德普特电子有限公司 | MES uploading system of OCA laminating automation line |
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Application publication date: 20140528 |