CN104128864A - Medium pipe deruster - Google Patents

Medium pipe deruster Download PDF

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Publication number
CN104128864A
CN104128864A CN201310160148.7A CN201310160148A CN104128864A CN 104128864 A CN104128864 A CN 104128864A CN 201310160148 A CN201310160148 A CN 201310160148A CN 104128864 A CN104128864 A CN 104128864A
Authority
CN
China
Prior art keywords
rust
derusting
pipeline
walking dolly
medium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310160148.7A
Other languages
Chinese (zh)
Inventor
邱教然
刘伟
肖建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZTE JIAN-AN ENGINEERING Co Ltd OF ZAOZHUANG MINING GROUP
Original Assignee
ZTE JIAN-AN ENGINEERING Co Ltd OF ZAOZHUANG MINING GROUP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZTE JIAN-AN ENGINEERING Co Ltd OF ZAOZHUANG MINING GROUP filed Critical ZTE JIAN-AN ENGINEERING Co Ltd OF ZAOZHUANG MINING GROUP
Priority to CN201310160148.7A priority Critical patent/CN104128864A/en
Publication of CN104128864A publication Critical patent/CN104128864A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a medium pipe deruster. The medium pipe deruster comprises a traveling trolley and a derusting frame, wherein the traveling trolley is a mining flat carrier vehicle; a transmission motor, two driving wheels and two driven wheels are mounted on the traveling trolley; a pipe is placed on the traveling trolley; and a roller is driven by motors on the traveling trolley to rotate so as to drive the pipe to rotate. Two small motors are arranged on the derusting frame; a brush head made of a steel wire head is mounted on one of the motors; and when the medium pipe is passed below the brush head of the derusting frame, the derusting motors drive the brush head to operate with high speed to remove the rust and dirt of a workpiece so as to finish the derusting operation. The medium pipe deruster has the benefits of simple structure, easy production, convenience for mounting, easy transportation and assembly, high derusting efficiency and excellent effect, accords with the pipe mounting construction characteristics, and satisfies the pipe construction derusting requirements.

Description

Medium-sized pipeline rust cleaning machine
 
Affiliated technical field:
The present invention relates to a kind of rust remover, especially a kind of medium-sized pipeline rust cleaning machine.
Background technology:
Medium-sized pipeline rust cleaning machine in coal construction, building installation engineering for the comparatively general medium-sized pipeline derusting anti-corrosive procedure that is absolutely necessary.At present, known rust remover has artificial cooperation angle grinding machine and ballasting rust remover.For pipeline, rust cleaning is generally all taked manually to coordinate angle grinding machine to eliminate rust, lack of lubrication, often damage, steel wire brush is that the steel wire compacting of thin iron, 0.3mm left and right forms, and during work, often comes off, and is thrown on workmen's body by angle grinding machine, especially operating personnel hold angle grinding machine, careless slightly, grinding machine electric leakage in angle will cause unsafe hidden danger, and workmen is caused to occupational health harm.Adopt ballasting rust remover, rust cleaning effect is better, but cost of equipment high, be difficult for carrying and installation.
Summary of the invention:
The object of this invention is to provide a kind of rust cleaning efficiency high, safety is without hidden danger, the medium-sized pipeline rust cleaning machine that environmental protection is good, can also reduce worker's occupational hazards.
For achieving the above object, the technical solution used in the present invention is:
A kind of medium-sized pipeline rust cleaning machine, comprise walking dolly and rust removal rack two parts, it is characterized in that: described walking dolly is mining flat bed transport vehicle, a driving motor, two driving wheels and two driven pulleys are installed above, pipeline is placed on walking dolly, driven by motor roller rotation on walking dolly, thus drive pipeline to be rotated.
Medium-sized pipeline rust cleaning machine according to described, is characterized in that: described pulling winch drives steel wire rope to pull the pipeline in walking dolly and load to carry out straight line back and forth movement.
According to described medium-sized pipeline rust cleaning machine, it is characterized in that: on described rust removal rack, settle two micro-machines, a brush of being made by steel wire rope head is installed on every motor, medium-sized pipeline under the brush of rust removal rack through out-of-date, rust cleaning driven by motor brush runs up, buffing work-piece corrosion, spot, complete rust cleaning work.
According to described medium-sized pipeline rust cleaning machine, it is characterized in that: described rust removal rack is used 16# channel-section steel to make, the brush using is made for steel wire rope head, be directly installed on 2.2kw motor, use three alternating currents, bearing lubrication is relative reliable with sealing, and except rust spot is decided to be fixed position, all corrosions are all carried out work by rust removal rack.
The invention has the beneficial effects as follows: simple in structure, make easily, easy for installation, parts are shaped steel or the universal accessories that market is seen everywhere, and are easy to carrying, assembling, the feature of coincidence tube pipeline installation construction.Rust cleaning efficiency is high, respond well, meets pipeline construction rust cleaning requirement; The main brush using is made for steel wire rope head, by 2.2kw high-speed electric expreess locomotive, is driven, and derusting grade can reach the peak demand of mechanical derusting, can meet the rust cleaning requirement before pipeline japanning.Mechanical movement is reliable, guarantees construction safety.Environmental protection is good, minimizing worker occupational hazards.
Accompanying drawing explanation:
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is structural representation of the present invention.
Fig. 2 is rust removal rack structural representation.
Fig. 3 is the structural representation of walking dolly.
In figure, 1 pulling winch, 2 haulage cables, 3 rust removal racks, 4 walking dollies, 5 rust cleaning motors, 6 regulate screw mandrel, 7 driven pulleys, 8 driving wheels, 9 driving motors, 10 brushes
The specific embodiment:
In Fig. 1, Fig. 2, Fig. 3, a kind of medium-sized pipeline rust cleaning machine, mainly comprise walking dolly 4 and rust removal rack 3 two parts, it is characterized in that: walking dolly 4 is mining flat bed transport vehicle, a driving motor 9, two driving wheels 8 and two driven pulleys 7 are installed above, regulate the gap of screw mandrel 6 adjusting driven pulleys 7 and driving wheel 8, to lay the workpiece of different size.Pipeline is placed on walking dolly 4, and the driving motor 9 on walking dolly 4 drives driving wheel 8 rotations, thereby drives pipeline and driven pulley 7 to be rotated.Pulling winch 1 drives steel wire rope 2 to pull the pipeline in walking dolly 4 and load on parallel orbit, to carry out straight line back and forth movement.On rust removal rack 3, settle two small-sized rust cleaning motors 5, a brush of being made by steel wire rope head 10 is installed on every motor.Medium-sized conduit running on walking dolly 4 is during to the brush of rust removal rack 3 10 times, and rust cleaning motor 5 drives brushes 10 to run up, and buffing work-piece corrosion, spot, complete rust cleaning work.
(1) design feature: medium-sized pipeline rust cleaning machine is simple in structure, integral body is divided into two parts: a part is walking dolly 4, pipeline is placed on walking dolly 4, and the driving motor 9 on walking dolly 4 drives driving wheel 8 and driven pulley 7 rotations, thereby drives pipeline to be rotated; Pulling winch 1 drives walking dolly 4 to carry out straight line back and forth movement; Two parts are rust removal racks 3, on rust removal rack 3, settle the brush 10 that on 5, two small-sized rust cleaning motors 5 of two small-sized rust cleaning motors, installation is made by steel wire rope head, when having placed the walking dolly 4 of pipeline and move to rust removal rack 3, brush 10 High Rotation Speeds, thus reach rust cleaning effect.
(2) material characteristics: the material that medium-sized pipeline rust cleaning machine is used is common used material, cheap.Track is 15kg light rail, and walking dolly 4 is mining flat bed transport vehicle, and rust removal rack 3 is used 16# channel-section steel to make.
(3) each component function:
Pulling winch 1: drive steel wire rope 2 to pull the pipeline in walking dolly 4 and load to come and go rectilinear motion.
Haulage cable 2: drive the pipeline in walking dolly 4 and load to carry out rectilinear motion.
Rust removal rack 3: rust cleaning motor 5 and brush 10 are installed, and workpiece, to 10 times processes of brush of rust removal rack 3, completes rust cleaning work.
Walking dolly 4: lay workpiece and make workpiece do round rectilinear motion on walking dolly 4.
Rust cleaning motor 5: drive brush 10 to run up, buffing work-piece corrosion, spot.
Adjusting screw 6: driven pulley 7 and the gap of driving wheel 8 are changed, lay the workpiece of different size.
Driven pulley 7: with the rotation of workpiece, as workpiece support.
Driving wheel 8: workpiece support along with the drive of driving motor 9 rotates pipeline.
Driving motor 9: by wheel is flowed to driving wheel 8 by power, to drive workpiece to rotate.
Brush 10: made by steel wire rope head, High Rotation Speed under the drive of rust cleaning motor 5, with the rust cleaning work of complete twin conduit.
By foregoing description, pipeline is done reciprocating linear and is rotatablely moved under the drive of pulling winch 1 and driving motor 9, and 10 of brushes are fixed on rust removal rack 3 does High Rotation Speed, makes pipeline without the eliminating rust of dead angle, and reaches re-set target.

Claims (2)

1. a medium-sized pipeline rust cleaning machine, comprise walking dolly and rust removal rack two parts, it is characterized in that: described walking dolly is mining flat bed transport vehicle, a driving motor, two driving wheels and two driven pulleys are installed above, pipeline is placed on walking dolly, driven by motor roller rotation on walking dolly, thus drive pipeline to be rotated.
2. according to the described medium-sized pipeline rust cleaning machine of claim 1, it is characterized in that: on described rust removal rack, settle two micro-machines, a brush of being made by steel wire rope head is installed on every motor, medium-sized pipeline under the brush of rust removal rack through out-of-date, rust cleaning driven by motor brush runs up, buffing work-piece corrosion, spot, complete rust cleaning work.
CN201310160148.7A 2013-05-03 2013-05-03 Medium pipe deruster Pending CN104128864A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310160148.7A CN104128864A (en) 2013-05-03 2013-05-03 Medium pipe deruster

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310160148.7A CN104128864A (en) 2013-05-03 2013-05-03 Medium pipe deruster

Publications (1)

Publication Number Publication Date
CN104128864A true CN104128864A (en) 2014-11-05

Family

ID=51801856

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310160148.7A Pending CN104128864A (en) 2013-05-03 2013-05-03 Medium pipe deruster

Country Status (1)

Country Link
CN (1) CN104128864A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105215825A (en) * 2015-09-29 2016-01-06 河南新开源石化管道有限公司 A kind of derusting device of large-diameter pipeline
CN105817983A (en) * 2016-05-28 2016-08-03 广州科勒尔制冷设备有限公司 Steel tube derusting device
CN109822439A (en) * 2019-03-16 2019-05-31 刘童童 A kind of steel production high temperature resistant brushing needle and scale removal system
CN110524329A (en) * 2019-08-16 2019-12-03 郑军锋 A kind of unmanned robot for the polishing of round tube guardrail
CN110587448A (en) * 2019-10-21 2019-12-20 中建七局安装工程有限公司 Rapid rust removal device for pipeline
CN113211272A (en) * 2021-05-18 2021-08-06 河南中孚技术中心有限公司 Horizontal cleaning device for high-purity aluminum round ingot and construction method
CN114619342A (en) * 2022-04-22 2022-06-14 南通市荣力达铝业有限公司 Anti-oxidation treatment equipment for aluminum profile production surface

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229090A (en) * 2011-06-30 2011-11-02 陕西火石咀煤矿有限责任公司 Outer derusting machine for single hydraulic prop
CN202625531U (en) * 2012-04-19 2012-12-26 中山市卓梅尼控制技术有限公司 Elevator outbound control device based on identity ID self-study code
CN202780780U (en) * 2012-09-25 2013-03-13 邯郸供电公司 Steel pipe derusting machine
CN202861964U (en) * 2012-09-28 2013-04-10 天津金圣利业汽车零件有限公司 Automatic deruster for plate edges
CN203254262U (en) * 2013-05-03 2013-10-30 枣庄矿业集团中兴建安工程有限公司 Medium-sized pipe derusting machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229090A (en) * 2011-06-30 2011-11-02 陕西火石咀煤矿有限责任公司 Outer derusting machine for single hydraulic prop
CN202625531U (en) * 2012-04-19 2012-12-26 中山市卓梅尼控制技术有限公司 Elevator outbound control device based on identity ID self-study code
CN202780780U (en) * 2012-09-25 2013-03-13 邯郸供电公司 Steel pipe derusting machine
CN202861964U (en) * 2012-09-28 2013-04-10 天津金圣利业汽车零件有限公司 Automatic deruster for plate edges
CN203254262U (en) * 2013-05-03 2013-10-30 枣庄矿业集团中兴建安工程有限公司 Medium-sized pipe derusting machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105215825A (en) * 2015-09-29 2016-01-06 河南新开源石化管道有限公司 A kind of derusting device of large-diameter pipeline
CN105817983A (en) * 2016-05-28 2016-08-03 广州科勒尔制冷设备有限公司 Steel tube derusting device
CN109822439A (en) * 2019-03-16 2019-05-31 刘童童 A kind of steel production high temperature resistant brushing needle and scale removal system
CN110524329A (en) * 2019-08-16 2019-12-03 郑军锋 A kind of unmanned robot for the polishing of round tube guardrail
CN110587448A (en) * 2019-10-21 2019-12-20 中建七局安装工程有限公司 Rapid rust removal device for pipeline
CN113211272A (en) * 2021-05-18 2021-08-06 河南中孚技术中心有限公司 Horizontal cleaning device for high-purity aluminum round ingot and construction method
CN114619342A (en) * 2022-04-22 2022-06-14 南通市荣力达铝业有限公司 Anti-oxidation treatment equipment for aluminum profile production surface
CN114619342B (en) * 2022-04-22 2022-07-22 南通市荣力达铝业有限公司 Anti-oxidation treatment equipment for aluminum profile production surface

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Application publication date: 20141105