CN104118016A - Environment-friendly inorganic flame-retardant composite fiberboard and production method thereof - Google Patents

Environment-friendly inorganic flame-retardant composite fiberboard and production method thereof Download PDF

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Publication number
CN104118016A
CN104118016A CN201410352077.5A CN201410352077A CN104118016A CN 104118016 A CN104118016 A CN 104118016A CN 201410352077 A CN201410352077 A CN 201410352077A CN 104118016 A CN104118016 A CN 104118016A
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straw
rice
wheat straw
fiber
straw fiber
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CN201410352077.5A
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CN104118016B (en
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凌启飞
钟文泉
李新功
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Lianyun Harbour Bao Lisen Industrial Co Ltd
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Lianyun Harbour Bao Lisen Industrial Co Ltd
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Abstract

The invention relates to environment-friendly inorganic flame-retardant composite fiberboard and a production method of the composite fiberboard. The composite fiberboard comprises an inner straw fiber panel, an outer straw fiber panel and a wheat straw fiber core veneer arranged between the inner straw fiber panel and the outer straw fiber panel. The wheat straw fiber core veneer and the straw fiber panels are bonded through inorganic flame-retardant adhesive material layers, the straw fiber panels are platy materials formed by straw fibers and inorganic flame-retardant adhesive, and the wheat straw fiber core veneer is a platy material formed by wheat straw fibers and inorganic flame-retardant adhesive. By arranging the straw fiber panels, the surface of the finished fiberboard is flatter, and the fiberboard is easy to machine; because the wheat straw fiber core veneer is arranged, the fiberboard has higher strength; the respective characteristics of straw and wheat straw in actual production are fully combined, and thus it is guaranteed that the fiberboard has good flatness and physical mechanical strength; besides, the fiberboard is free of artificial formaldehyde release, reaches the A2 level of flame retardance and is environmentally friendly; the whole production technology is simple, the fiberboard can be mechanically produced and machined, the production cost is low, and the source of the raw materials is wide.

Description

A kind of environmental protection inorganic flame-retardant complex fiber plate and production method thereof
Technical field
The present invention relates to a kind of wood-based plate and production method thereof, particularly a kind of environmental protection inorganic flame-retardant complex fiber plate and production method thereof.
Background technology
China has abundant agricultural straw resource, but utilization rate is very low, is converted into by enriching stalk resource the product utilizing for people, tallies with the national condition, resources characteristic and long-term economic growth requirement.Straw and wheat straw are modal two kinds of available resources in agricultural crop straw.Wherein, wheat straw has than the better toughness of straw, and the sheet material of finished product also has better performance, and straw is easier to mechanical crushing, and fibre morphology is good.Utilize wheat straw fiber and rice-straw fibre laminating production fiberboard better in conjunction with the characteristic separately of the two, to improve the comprehensive utilization to straw, wheat straw resource in actual production.
Summary of the invention
Technical problem to be solved by this invention is for the deficiencies in the prior art, provides a kind of reasonable in design, ensures the environmental protection inorganic flame-retardant complex fiber plate reducing production costs under the prerequisite of good strength.
Another technical problem to be solved by this invention is for the deficiencies in the prior art, provides a kind of reasonable in design, the production method of the simple environmental protection inorganic flame-retardant complex fiber of technique plate.
Technical problem to be solved by this invention is to realize by following technical scheme, the present invention is a kind of environmental protection inorganic flame-retardant complex fiber plate, be characterized in, comprise inside and outside two-layer rice-straw fibre panel and be located at the wheat straw fiber central layer between inside and outside two-layer rice-straw fibre panel, bonding by inorganic fire-retarded adhesive material layer between wheat straw fiber central layer and rice-straw fibre panel, described rice-straw fibre panel is the board-like material of being made up of rice-straw fibre and inorganic fire-retarded adhesive, described wheat straw fiber central layer is the board-like material of being made up of wheat straw fiber and inorganic fire-retarded adhesive.
Technical problem to be solved by this invention can also further realize by following technical scheme, in above-described environmental protection inorganic flame-retardant complex fiber plate: the thickness of described rice-straw fibre panel is 3-15mm.
Technical problem to be solved by this invention can also further realize by following technical scheme, in above-described environmental protection inorganic flame-retardant complex fiber plate: the thickness of described wheat straw fiber central layer is 6-30mm.
Another technical problem to be solved by this invention is to realize by following technical scheme, and the present invention is a kind of production method of environmental protection inorganic flame-retardant complex fiber plate as above, is characterized in, its step is as follows,
(1) preparation of rice-straw fibre: utilize chaffcutter that straw is cut into after the straw section that length is 180-220mm, be delivered to the long 0.5-1mm being processed in hog, the rice-straw fibre of wide 0.1-0.5mm, then rice-straw fibre being delivered to drying machine, to be dried to moisture content be 10-12%;
(2) preparation of wheat straw fiber: utilize chaffcutter that wheat straw is cut into after the wheat straw section that length is 180-220mm, be delivered to the long 1-3mm being processed in hog, the wheat straw fiber of wide 1-2mm, then wheat straw fiber being delivered to drying machine, to be dried to moisture content be 10-12%;
(3) applying glue and stirring: dried rice-straw fibre and wheat straw fiber are transported to respectively to mixer, in mixer, carry out glue spraying stirring with inorganic fire-retarded adhesive by weight 3:6-3:8 respectively, after stirring, make respectively rice-straw fibre mixture and wheat straw fiber mixture;
(4) mating formation of inorganic fire-retarded composite fiber plate: rice-straw fibre mixture and wheat straw fiber mixture are delivered to respectively to mechanical spreading machine, and spreading machine is mated formation rice-straw fibre mixture and wheat straw fiber mixture on billet successively, forms slab;
(5) precompressed: slab is transported to preformer through conveyer belt and carries out pre-molding, preload pressure is 1.3-1.8MPa, and squeeze time is 30-60s;
(6) locked mode of colding pressing: the slab of multiple pre-moldings is placed in locked mode folder together with billet stacking, and sends into the cold press locked mode of colding pressing, locked mode pressure reaches 2.8-3.2MPa;
(7) sheet material maintenance: first locked mode is pressed from both sides to stacking and deliver to curing room and carry out blanks and moulding and conserving, solidification temperature 35-60 DEG C, locked mode maintenance is after 1-2 days, locked mode is pinched to cold press release, make sheet material semi-finished product, under normal temperature, in stacking natural curing 1-3 week, make inorganic fire-retarded composite fiber plate;
(8) inorganic fire-retarded composite fiber plate is dry: the inorganic fire-retarded composite fiber plate after maintenance is delivered to drying machine and be dried, baking temperature is 125-135 DEG C, and being dried to moisture content is 10-12%;
(9) edging of inorganic fire-retarded composite fiber plate and sanding: dried inorganic fire-retarded composite fiber plate is first delivered in length and breadth to edging saw and carry out in length and breadth to clipping edge, and then deliver to sander and carry out two-sided fixed thick sanding, make finished product sheet material.
Compared with prior art, the present invention, by establishing rice-straw fibre panel, makes the surface of finished product sheet material more smooth, is easy to processing; If wheat straw fiber central layer, makes sheet material have better intensity; Fully the characteristic separately in actual production in conjunction with straw and wheat straw, has ensured that sheet material has good flatness and physical mechanics intensity, and in addition, sheet material prosthetic formaldehyde discharges and flame retardant rating reaches A2 level, environmental protection; Whole production technology is simple, can realize machinery production and processing, and production cost is low, and raw material sources are wide.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Referring to accompanying drawing, further describe concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not form the restriction to its right.
Embodiment 1, with reference to Fig. 1, a kind of environmental protection inorganic flame-retardant complex fiber plate, comprise inside and outside two-layer rice-straw fibre panel 1 and be located at the wheat straw fiber central layer 2 between inside and outside two-layer rice-straw fibre panel 1, bonding by inorganic fire-retarded adhesive material layer between wheat straw fiber central layer 2 and rice-straw fibre panel 1, the board-like material of described rice-straw fibre panel 1 for being made by rice-straw fibre and inorganic fire-retarded adhesive, the board-like material of described wheat straw fiber central layer 2 for being made by wheat straw fiber and inorganic fire-retarded adhesive.
Embodiment 2, in the environmental protection inorganic flame-retardant complex fiber plate described in embodiment 1: the thickness of described rice-straw fibre panel is 3mm, and the thickness of described wheat straw fiber central layer is 6mm.
Embodiment 3, in the environmental protection inorganic flame-retardant complex fiber plate described in embodiment 1: the thickness of described rice-straw fibre panel is 15mm, and the thickness of described wheat straw fiber central layer is 30mm.
Embodiment 4, in the environmental protection inorganic flame-retardant complex fiber plate described in embodiment 1: the thickness of described rice-straw fibre panel is 8mm, and the thickness of described wheat straw fiber central layer is 20mm.
Embodiment 5, the production method of the environmental protection inorganic flame-retardant complex fiber plate of a kind of embodiment 1-4 described in any one, is characterized in, its step is as follows,
(1) preparation of rice-straw fibre: utilize chaffcutter that straw is cut into after the straw section that length is 180mm, be delivered to the long 0.5mm being processed in hog, the rice-straw fibre of wide 0.1mm, then rice-straw fibre being delivered to drying machine, to be dried to moisture content be 10%;
(2) preparation of wheat straw fiber: utilize chaffcutter that wheat straw is cut into after the wheat straw section that length is 180mm, be delivered to the long 1mm being processed in hog, the wheat straw fiber of wide 1mm, then wheat straw fiber being delivered to drying machine, to be dried to moisture content be 10%;
(3) applying glue and stirring: dried rice-straw fibre and wheat straw fiber are transported to respectively to mixer, in mixer, carry out glue spraying stirring with inorganic fire-retarded adhesive by weight 3:6 respectively, after stirring, make respectively rice-straw fibre mixture and wheat straw fiber mixture;
(4) mating formation of inorganic fire-retarded composite fiber plate: rice-straw fibre mixture and wheat straw fiber mixture are delivered to respectively to mechanical spreading machine, and spreading machine is mated formation rice-straw fibre mixture and wheat straw fiber mixture on billet successively, forms slab;
(5) precompressed: slab is transported to preformer through conveyer belt and carries out pre-molding, preload pressure is 1.3MPa, and squeeze time is 30s;
(6) locked mode of colding pressing: the slab of multiple pre-moldings is placed in locked mode folder together with billet stacking, and sends into the cold press locked mode of colding pressing, locked mode pressure reaches 2.8MPa;
(7) sheet material maintenance: first locked mode is pressed from both sides to stacking and deliver to curing room and carry out blanks and moulding and conserving, 35 DEG C of solidification temperatures, locked mode maintenance is after 1 day, locked mode is pinched to cold press release, make sheet material semi-finished product, under normal temperature, stacking natural curing 1 week, makes inorganic fire-retarded composite fiber plate;
(8) inorganic fire-retarded composite fiber plate is dry: the inorganic fire-retarded composite fiber plate after maintenance is delivered to drying machine and be dried, baking temperature is 125 DEG C, and being dried to moisture content is 10%;
(9) edging of inorganic fire-retarded composite fiber plate and sanding: dried inorganic fire-retarded composite fiber plate is first delivered in length and breadth to edging saw and carry out in length and breadth to clipping edge, and then deliver to sander and carry out two-sided fixed thick sanding, make finished product sheet material.
Embodiment 6, the production method of the environmental protection inorganic flame-retardant complex fiber plate of a kind of embodiment 1-4 described in any one, is characterized in, its step is as follows,
(1) preparation of rice-straw fibre: utilize chaffcutter that straw is cut into after the straw section that length is 220mm, be delivered to the long 1mm being processed in hog, the rice-straw fibre of wide 0.5mm, then rice-straw fibre being delivered to drying machine, to be dried to moisture content be 12%;
(2) preparation of wheat straw fiber: utilize chaffcutter that wheat straw is cut into after the wheat straw section that length is 180mm, be delivered to the long 3mm being processed in hog, the wheat straw fiber of wide 2mm, then wheat straw fiber being delivered to drying machine, to be dried to moisture content be 11%;
(3) applying glue and stirring: dried rice-straw fibre and wheat straw fiber are transported to respectively to mixer, in mixer, carry out glue spraying stirring with inorganic fire-retarded adhesive by weight 3:7 respectively, after stirring, make respectively rice-straw fibre mixture and wheat straw fiber mixture;
(4) mating formation of inorganic fire-retarded composite fiber plate: rice-straw fibre mixture and wheat straw fiber mixture are delivered to respectively to mechanical spreading machine, and spreading machine is mated formation rice-straw fibre mixture and wheat straw fiber mixture on billet successively, forms slab;
(5) precompressed: slab is transported to preformer through conveyer belt and carries out pre-molding, preload pressure is 1.5MPa, and squeeze time is 50s;
(6) locked mode of colding pressing: the slab of multiple pre-moldings is placed in locked mode folder together with billet stacking, and sends into the cold press locked mode of colding pressing, locked mode pressure reaches 3.0MPa;
(7) sheet material maintenance: first locked mode is pressed from both sides to stacking and deliver to curing room and carry out blanks and moulding and conserving, 45 DEG C of solidification temperatures, locked mode maintenance is after 1.5 days, locked mode is pinched to cold press release, make sheet material semi-finished product, under normal temperature, stacking natural curing 2 weeks, makes inorganic fire-retarded composite fiber plate;
(8) inorganic fire-retarded composite fiber plate is dry: the inorganic fire-retarded composite fiber plate after maintenance is delivered to drying machine and be dried, baking temperature is 130 DEG C, and being dried to moisture content is 12%;
(9) edging of inorganic fire-retarded composite fiber plate and sanding: dried inorganic fire-retarded composite fiber plate is first delivered in length and breadth to edging saw and carry out in length and breadth to clipping edge, and then deliver to sander and carry out two-sided fixed thick sanding, make finished product sheet material.
Embodiment 7, the production method of the environmental protection inorganic flame-retardant complex fiber plate of a kind of embodiment 1-4 described in any one, is characterized in, its step is as follows,
(1) preparation of rice-straw fibre: utilize chaffcutter that straw is cut into after the straw section that length is 200mm, be delivered to the long 0.8mm being processed in hog, the rice-straw fibre of wide 0.3mm, then rice-straw fibre being delivered to drying machine, to be dried to moisture content be 11%;
(2) preparation of wheat straw fiber: utilize chaffcutter that wheat straw is cut into after the wheat straw section that length is 190mm, be delivered to the long 2mm being processed in hog, the wheat straw fiber of wide 1.6mm, then wheat straw fiber being delivered to drying machine, to be dried to moisture content be 11%;
(3) applying glue and stirring: dried rice-straw fibre and wheat straw fiber are transported to respectively to mixer, in mixer, carry out glue spraying stirring with inorganic fire-retarded adhesive by weight 3:7 respectively, after stirring, make respectively rice-straw fibre mixture and wheat straw fiber mixture;
(4) mating formation of inorganic fire-retarded composite fiber plate: rice-straw fibre mixture and wheat straw fiber mixture are delivered to respectively to mechanical spreading machine, and spreading machine is mated formation rice-straw fibre mixture and wheat straw fiber mixture on billet successively, forms slab;
(5) precompressed: slab is transported to preformer through conveyer belt and carries out pre-molding, preload pressure is 1.5MPa, and squeeze time is 45s;
(6) locked mode of colding pressing: the slab of multiple pre-moldings is placed in locked mode folder together with billet stacking, and sends into the cold press locked mode of colding pressing, locked mode pressure reaches 3.0MPa;
(7) sheet material maintenance: first locked mode is pressed from both sides to stacking and deliver to curing room and carry out blanks and moulding and conserving, 50 DEG C of solidification temperatures, locked mode maintenance is after 1.5 days, locked mode is pinched to cold press release, make sheet material semi-finished product, under normal temperature, stacking natural curing 2 weeks, makes inorganic fire-retarded composite fiber plate;
(8) inorganic fire-retarded composite fiber plate is dry: the inorganic fire-retarded composite fiber plate after maintenance is delivered to drying machine and be dried, baking temperature is 130 DEG C, and being dried to moisture content is 11%;
(9) edging of inorganic fire-retarded composite fiber plate and sanding: dried inorganic fire-retarded composite fiber plate is first delivered in length and breadth to edging saw and carry out in length and breadth to clipping edge, and then deliver to sander and carry out two-sided fixed thick sanding, make finished product sheet material.
Embodiment 8, the production method of the environmental protection inorganic flame-retardant complex fiber plate described in a kind of embodiment 1-4, is characterized in, its step is as follows,
(1) preparation of rice-straw fibre: utilize chaffcutter that straw is cut into after the straw section that length is 170mm, be delivered to the long 0.8mm being processed in hog, the rice-straw fibre of wide 0.3mm, then rice-straw fibre being delivered to drying machine, to be dried to moisture content be 11%;
(2) preparation of wheat straw fiber: utilize chaffcutter that wheat straw is cut into after the wheat straw section that length is 180mm, be delivered to the long 1.5mm being processed in hog, the wheat straw fiber of wide 1.8mm, then wheat straw fiber being delivered to drying machine, to be dried to moisture content be 12%;
(3) applying glue and stirring: dried rice-straw fibre and wheat straw fiber are transported to respectively to mixer, in mixer, carry out glue spraying stirring with inorganic fire-retarded adhesive by weight 3:6 respectively, after stirring, make respectively rice-straw fibre mixture and wheat straw fiber mixture;
(4) mating formation of inorganic fire-retarded composite fiber plate: rice-straw fibre mixture and wheat straw fiber mixture are delivered to respectively to mechanical spreading machine, and spreading machine is mated formation rice-straw fibre mixture and wheat straw fiber mixture on billet successively, forms slab;
(5) precompressed: slab is transported to preformer through conveyer belt and carries out pre-molding, preload pressure is 1.4MPa, and squeeze time is 40s;
(6) locked mode of colding pressing: the slab of multiple pre-moldings is placed in locked mode folder together with billet stacking, and sends into the cold press locked mode of colding pressing, locked mode pressure reaches 2.9MPa;
(7) sheet material maintenance: first locked mode is pressed from both sides to stacking and deliver to curing room and carry out blanks and moulding and conserving, 55 DEG C of solidification temperatures, locked mode maintenance is after 1.5 days, locked mode is pinched to cold press release, make sheet material semi-finished product, under normal temperature, stacking natural curing 1 week, makes inorganic fire-retarded composite fiber plate;
(8) inorganic fire-retarded composite fiber plate is dry: the inorganic fire-retarded composite fiber plate after maintenance is delivered to drying machine and be dried, baking temperature is 128 DEG C, and being dried to moisture content is 11%;
(9) edging of inorganic fire-retarded composite fiber plate and sanding: dried inorganic fire-retarded composite fiber plate is first delivered in length and breadth to edging saw and carry out in length and breadth to clipping edge, and then deliver to sander and carry out two-sided fixed thick sanding, make finished product sheet material.
Described inorganic fire-retarded adhesive can be disclosed or commercially available any adhesive material that contains inorganic combustion inhibitor in prior art; Central layer thickness is 2 times of plate thickness, can ensure that this sheet material has good mechanical strength.

Claims (4)

1. an environmental protection inorganic flame-retardant complex fiber plate, it is characterized in that: comprise inside and outside two-layer rice-straw fibre panel and be located at the wheat straw fiber central layer between inside and outside two-layer rice-straw fibre panel, bonding by inorganic fire-retarded adhesive material layer between wheat straw fiber central layer and rice-straw fibre panel, described rice-straw fibre panel is the board-like material of being made up of rice-straw fibre and inorganic fire-retarded adhesive, and described wheat straw fiber central layer is the board-like material of being made up of wheat straw fiber and inorganic fire-retarded adhesive.
2. environmental protection inorganic flame-retardant complex fiber plate according to claim 1, is characterized in that: the thickness of described rice-straw fibre panel is 3-15mm.
3. environmental protection inorganic flame-retardant complex fiber plate according to claim 1, is characterized in that: the thickness of described wheat straw fiber central layer is 6-30mm.
4. a production method for the environmental protection inorganic flame-retardant complex fiber plate of claim 1-3 described in any one, is characterized in that: its step is as follows,
(1) preparation of rice-straw fibre: utilize chaffcutter that straw is cut into after the straw section that length is 180-220mm, be delivered to the long 0.5-1mm being processed in hog, the rice-straw fibre of wide 0.1-0.5mm, then rice-straw fibre being delivered to drying machine, to be dried to moisture content be 10-12%;
(2) preparation of wheat straw fiber: utilize chaffcutter that wheat straw is cut into after the wheat straw section that length is 180-220mm, be delivered to the long 1-3mm being processed in hog, the wheat straw fiber of wide 1-2mm, then wheat straw fiber being delivered to drying machine, to be dried to moisture content be 10-12%;
(3) applying glue and stirring: dried rice-straw fibre and wheat straw fiber are transported to respectively to mixer, in mixer, carry out glue spraying stirring with inorganic fire-retarded adhesive by weight 3:6-3:8 respectively, after stirring, make respectively rice-straw fibre mixture and wheat straw fiber mixture;
(4) mating formation of inorganic fire-retarded composite fiber plate: rice-straw fibre mixture and wheat straw fiber mixture are delivered to respectively to mechanical spreading machine, and spreading machine is mated formation rice-straw fibre mixture and wheat straw fiber mixture on billet successively, forms slab;
(5) precompressed: slab is transported to preformer through conveyer belt and carries out pre-molding, preload pressure is 1.3-1.8MPa, and squeeze time is 30-60s;
(6) locked mode of colding pressing: the slab of multiple pre-moldings is placed in locked mode folder together with billet stacking, and sends into the cold press locked mode of colding pressing, locked mode pressure reaches 2.8-3.2MPa;
(7) sheet material maintenance: first locked mode is pressed from both sides to stacking and deliver to curing room and carry out blanks and moulding and conserving, solidification temperature 35-60 DEG C, locked mode maintenance is after 1-2 days, locked mode is pinched to cold press release, make sheet material semi-finished product, under normal temperature, in stacking natural curing 1-3 week, make inorganic fire-retarded composite fiber plate;
(8) inorganic fire-retarded composite fiber plate is dry: the inorganic fire-retarded composite fiber plate after maintenance is delivered to drying machine and be dried, baking temperature is 125-135 DEG C, and being dried to moisture content is 10-12%;
(9) edging of inorganic fire-retarded composite fiber plate and sanding: dried inorganic fire-retarded composite fiber plate is first delivered in length and breadth to edging saw and carry out in length and breadth to clipping edge, and then deliver to sander and carry out two-sided fixed thick sanding, make finished product sheet material.
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CN108705646A (en) * 2018-05-02 2018-10-26 信阳美丽真好秸秆新材科技有限公司 Rice and kernel straw fire-retardation artificial board and preparation method thereof
CN113306237A (en) * 2021-05-26 2021-08-27 邓州市新艺木业有限责任公司 Flame-retardant polymer composite board and preparation method thereof

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CN102555031A (en) * 2012-02-22 2012-07-11 中南林业科技大学 Method for manufacturing non-wood plant fiber reinforced inorganic composite wood
CN102886809A (en) * 2012-10-15 2013-01-23 中南林业科技大学 Manufacturing method of flame-retarding wide panel of light furniture

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104908141A (en) * 2015-06-18 2015-09-16 滕文建 Intelligent machine manufacturing equipment for hollow wave tile with straw fiber
CN108705646A (en) * 2018-05-02 2018-10-26 信阳美丽真好秸秆新材科技有限公司 Rice and kernel straw fire-retardation artificial board and preparation method thereof
CN113306237A (en) * 2021-05-26 2021-08-27 邓州市新艺木业有限责任公司 Flame-retardant polymer composite board and preparation method thereof

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