CN1237502A - Production method of shaving board and its product - Google Patents
Production method of shaving board and its product Download PDFInfo
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- CN1237502A CN1237502A CN 99113030 CN99113030A CN1237502A CN 1237502 A CN1237502 A CN 1237502A CN 99113030 CN99113030 CN 99113030 CN 99113030 A CN99113030 A CN 99113030A CN 1237502 A CN1237502 A CN 1237502A
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Abstract
The production method of shaving board by adopting wheat straw, rice straw and reed as main material mainly includes the following procedures: sorting wheat straw, cutting, rubbing, grinding, drying, sieving, mixing with glue, spreading, hot-pressing, sawing edge, cooling, sand-polishing, grading and packing, etc..Said production method is simple and easy to implement, and its production cost is low, and the preformance indexes and surface quality of said invented product can reach the standards of GB/T4897-92.
Description
The present invention relates to the manufacture method of wood-based plate, particularly a kind of is the manufacture method and products thereof of the particieboard of raw material with wheat straw, reed, straw.
In recent years, the production development of countries in the world particieboard is rapid, the U.S. produces 600 myriametres 3 per year, Japan, Germany, states such as the Soviet Union also are doubled and redoubled, usually particieboard production accounts for 4% of wood-based plate output, especially West Europe accounts for 78%, but the minimizing gradually with human resource of improving constantly along with human industrialization degree, fewer and feweri as the forest tree resource of producing wood shavings, this has just proposed to produce the raw material sources problem of particieboard, because the forest reserves reduce gradually, raw material sources are restricted, cause cost to improve, people have developed and have adopted other raw material to substitute method and technology that wood shavings are produced various sheet materials for this reason, a kind of method of making sheet material with corn stalk is disclosed for Chinese patent CN87103594.A number in the recent period, though the sheet material of this method manufacturing is compared with particieboard, surface smoothness is good, MOR and plane tensile strength increase, but it still can not satisfy the fundamental characteristics as construction material fully: i.e. light weight, high strength and high rigidity, dimensional stability is good, corrosion resistant and anti-combustion, sound-insulating and heat-insulating, nontoxic etc.Its manufacturing cost is higher simultaneously, complex process.
The objective of the invention is: provide a kind of raw material source wide; agricultural production residue (wheat straw; straw; reed etc.) make the method that raw material are produced particieboard; to alleviate the timber resources deficiency; keep the ecological balance; the protection environment; and particieboard with this method production; manufacturing cost reduces greatly, and manufacturing process is simple, and adopts a kind of special adhesive aborning; the raw material sources of this adhesive are also very wide; thereby the integrated cost of making particieboard is further reduced, be not higher than the wooden flake board that utilizes common urea-formaldehyde glue to make, simultaneously; the particieboard that utilizes this method to produce does not need to add in addition any waterproofing agent; its thickness swelling rate satisfies the GB/T4897-92 standard-required, and in addition, this particieboard in use; do not have pernicious gas generations such as free formaldehyde, do not have air pollution.
The present invention is achieved by following manner: a kind of manufacture method of particieboard, it is characterized in that: the employing wheat straw is a primary raw material, successively with wheat straw sorting, wheat straw cut off, gentlely rub polishing, drying, screening, glue mixing with the hands, mat formation, operations such as hot pressing, the cooling of saw limit, sanding, the packing of grading finish, making every cubic meter particieboard primary raw material wheat straw is that 800-1000 kilogram, glue are the 20-28 kilogram, and wherein each operation is:
A, wheat straw sorting operation are that wheat straw will carry out sorting before processing, remove impurity (as stone, sand, metal object etc.) and rotten wheat straw;
B, wheat straw cut off operation and are with hay cutter or cut the wheat straw sheet that the reed machine is cut into wheat straw the 10-40 millimeter;
C, gentle stranding polishing operation are with beating crusher or gentle stranding machine the wheat straw sheet to be smashed to be separated into fibre bundle;
D, drying process are to adopt floated drying machine of hot blast or contact roller dryer to carry out drying, baking temperature 50-200 ℃, decide according to the first moisture content of wood shavings drying time, common dried wood shavings moisture content is no more than 13%, spring weather relatively dry, be not higher than 13% as the moisture content of wheat straw and can not carry out drying and directly enter subsequent processing;
E, screening operation are with the classification of sieving of circular vibrating screen or rectangle vibratory sieve with dried shavings raw material, be generally the sieve of three layers of screen cloth, following layered material after the screening is that fines by 0.125 millimeter sieve aperture is as the no glue wood shavings of two tables, middle material is that the inferior fines by 0.25 millimeter aperture has the glue wood shavings as two skins, upper layer material be stranded in 0.25 millimeter aperture by 1.00 millimeters apertures coarse fodder as the sandwich layer wood shavings, the upper epidermis material is that the aniseed that is stranded in 1.00 millimeters apertures returns the C operation and carries out broken through beating crusher again;
F, glue mixing operation are to adopt twin shaft low speed glue mixer or single shaft high speed glue mixer that adhesive evenly is sprayed on the surface of wood shavings, and resin added is 20-28kg/m
3Because of outer wood shavings are more tiny, the surface area of Unit Weight wood shavings is bigger, and glue consumption is more, sandwich layer wood shavings then glue consumption are less, usually require the respectively glue mixing of outer wood shavings and sandwich layer wood shavings in the production, even for guaranteeing glue mixing, spray on the wood shavings after should making the glue atomizing during glue mixing, and to stir, make between wood shavings fully contact friction, but will prevent that material from heating up, cause that adhesive solidifies in advance and influences the intensity of plate;
G, the operation of mating formation are that the top layer wood shavings of the outer wood shavings after the glue mixing, sandwich layer wood shavings and not glue mixing are required to mat formation into slab successively in order, in concrete the production various ways is arranged, as be successively sandwich layer wood shavings, outer wood shavings, top layer wood shavings assembly form and the outer wood shavings after the glue mixing and the sandwich layer wood shavings after the glue mixing are mixed after the assembly form of mating formation again;
H, hot pressing process are to finish on the single or multiple lift hot press, and hot pressing temperature is 140-190 ℃, and hot pressing time is 10-30s/mm, and unit pressure is 2.5-3.0MPa, adopt three sections pressuring methods;
I, saw limit refrigerating work procedure are to be sawn into certain length and width by dimensions with edge saw, and are cooled to room temperature;
J, sanding operation are to adopt sander to carry out sanding, with the fineness that guarantees product surface and enough working strength and the thickness deviation that makes product within the scope of standard code;
K, the packaging process that grades are the sheet material of producing through above-mentioned each operation to be tested grade, then the packing warehouse-in.
The particieboard of Sheng Chaning according to the method described above.
In addition, present technique can also adopt the single variety of wheat straw, straw, reed etc. or mix by a certain percentage, and just the sorting of raw material processing is different, and other operation is basic identical.
The particieboard that the present invention makes is through check, and its every physical and mechanical property reaches the GB/T4897-92 standard, and does not have the pollution of free formaldehyde.
The present invention compares with prior art; it is simple to have manufacture method, and every performance indications and surface quality reach GB/T4897-92 standard (do not need to add any waterproofing agent, its water sucting thickness dilation satisfies above-mentioned GB/T4897-92 standard); there is not the pollution of free formaldehyde; and performance indications are better than existing wooden and non-wood particleboard, low cost of manufacture, and the raw material source is wide; all be agricultural wastes; solved the problem of timber resources deficiency, kept the ecological balance, characteristics such as protection environment.
Further specify technical solution of the present invention below in conjunction with embodiment.
A kind of manufacture method of particieboard, it is characterized in that: the employing wheat straw is a primary raw material, successively with wheat straw sorting, wheat straw cut off, gentlely rub polishing, drying, screening, glue mixing with the hands, mat formation, operations such as hot pressing, the cooling of saw limit, sanding, the packing of grading finish, making every cubic meter particieboard primary raw material wheat straw is that 800-1000 kilogram, glue are the 20-28 kilogram, and wherein each operation is:
A, wheat straw sorting operation are that wheat straw will carry out sorting before processing, remove impurity (as stone, sand, metal object etc.) and rotten wheat straw;
B, wheat straw cut off operation and are with hay cutter or cut the wheat straw sheet that the reed machine is cut into wheat straw the 10-40 millimeter;
C, gentle stranding polishing operation are with beating crusher or gentle stranding machine the wheat straw sheet to be smashed to be separated into fibre bundle;
D, drying process are to adopt floated drying machine of hot blast or contact roller dryer to carry out drying, baking temperature 50-200 ℃, decide according to the first moisture content of wood shavings drying time, common dried wood shavings moisture content is no more than 13%, spring weather relatively dry, be not higher than 13% as the moisture content of wheat straw and can not carry out drying and directly enter subsequent processing;
E, screening operation are with the classification of sieving of circular vibrating screen or rectangle vibratory sieve with dried shavings raw material, be generally the sieve of three layers of screen cloth, following layered material after the screening is that fines by 0.125 millimeter sieve aperture is as the no glue wood shavings of two tables, middle material is that the inferior fines by 0.25 millimeter aperture has the glue wood shavings as two skins, upper layer material be stranded in 0.25 millimeter aperture by 1.00 millimeters apertures coarse fodder as the sandwich layer wood shavings, the upper epidermis material is that the aniseed that is stranded in 1.00 millimeters apertures returns the C operation and carries out broken through beating crusher again;
F, glue mixing operation are to adopt twin shaft low speed glue mixer or single shaft high speed glue mixer that adhesive evenly is sprayed on the surface of wood shavings, and resin added is 20-25kg/m
3Because of outer wood shavings are more tiny, the surface area of Unit Weight wood shavings is bigger, and glue consumption is more, sandwich layer wood shavings then glue consumption are less, usually require the respectively glue mixing of outer wood shavings and sandwich layer wood shavings in the production, even for guaranteeing glue mixing, spray on the wood shavings after should making the glue atomizing during glue mixing, and to stir, make between wood shavings fully contact friction, but will prevent that material from heating up, cause that adhesive solidifies in advance and influences the intensity of plate;
G, the operation of mating formation are that the top layer wood shavings of the outer wood shavings after the glue mixing, sandwich layer wood shavings and not glue mixing are required to mat formation into slab successively in order, in concrete the production various ways is arranged, as be successively sandwich layer wood shavings, outer wood shavings, top layer wood shavings assembly form and the outer wood shavings after the glue mixing and the sandwich layer wood shavings after the glue mixing are mixed after the assembly form of mating formation again;
H, hot pressing process are to finish on the single or multiple lift hot press, and hot pressing temperature is 140-190 ℃, and hot pressing time is 10-30s/mm, and unit pressure is 2.5-3.0MPa, adopt three sections pressuring methods;
I, saw limit refrigerating work procedure are to be sawn into certain length and width by dimensions with edge saw, and are cooled to room temperature;
J, sanding operation are to adopt sander to carry out sanding, with the fineness that guarantees product surface and enough working strength and the thickness deviation that makes product within the scope of standard code;
K, the packaging process that grades are the sheet material of producing through above-mentioned each operation to be tested grade, then the packing warehouse-in.
The particieboard of Sheng Chaning according to the method described above.
In addition, present technique can also adopt the single variety of wheat straw, straw, reed etc. or mix by a certain percentage, and just the sorting of raw material processing is different, and other operation is basic identical.
Claims (2)
1, a kind of manufacture method of particieboard, it is characterized in that: the employing wheat straw is a primary raw material, successively with wheat straw sorting, wheat straw cut off, gentlely rub polishing, drying, screening, glue mixing with the hands, mat formation, operations such as hot pressing, the cooling of saw limit, sanding, the packing of grading finish, making every cubic meter particieboard primary raw material wheat straw is that 800-1000 kilogram, glue are the 20-28 kilogram, and wherein each operation is:
A, wheat straw sorting operation are that wheat straw will carry out sorting before processing, remove impurity (as stone, sand, metal object etc.) and rotten wheat straw;
B, wheat straw cut off operation and are with hay cutter or cut the wheat straw sheet that the reed machine is cut into wheat straw the 10-40 millimeter;
C, gentle stranding polishing operation are with beating crusher or gentle stranding machine the wheat straw sheet to be smashed to be separated into fibre bundle;
D, drying process are to adopt floated drying machine of hot blast or contact roller dryer to carry out drying, baking temperature 50-200 ℃, decide according to the first moisture content of wood shavings drying time, common dried wood shavings moisture content is no more than 13%, spring weather relatively dry, be not higher than 13% as the moisture content of wheat straw and can not carry out drying and directly enter subsequent processing;
E, screening operation are that dried shavings raw material is sieved with circular vibrating screen or rectangle vibratory sieve, be generally the sieve of three layers of screen cloth, following layered material after the screening is that the fines by 0.125 millimeter sieve aperture does not have the glue wood shavings as two top layers, middle material is that the inferior fines by 0.25 millimeter aperture has the glue wood shavings as two skins, upper layer material be stranded in 0.25 millimeter aperture by 1.00 millimeters apertures coarse fodder as the sandwich layer wood shavings, the upper epidermis material is that the aniseed that is stranded in 1.00 millimeters apertures returns the C operation and carries out broken through beating crusher again;
F, glue mixing operation are to adopt twin shaft low speed glue mixer or single shaft high speed glue mixer that adhesive evenly is sprayed on the surface of wood shavings, and resin added is 20-28kg/m
3Because of outer wood shavings are more tiny, the surface area of Unit Weight wood shavings is bigger, and glue consumption is more, sandwich layer wood shavings then glue consumption are less, usually require the respectively glue mixing of outer wood shavings and sandwich layer wood shavings in the production, even for guaranteeing glue mixing, spray on the wood shavings after should making the glue atomizing during glue mixing, and to stir, make between wood shavings fully contact friction, but will prevent that material from heating up, cause that adhesive solidifies in advance and influences the intensity of plate;
G, the operation of mating formation are that the top layer wood shavings of the outer wood shavings after the glue mixing, sandwich layer wood shavings and not glue mixing are required to mat formation into slab successively in order, in concrete the production various ways is arranged, as be successively sandwich layer wood shavings, outer wood shavings, top layer do not have glue wood shavings assembly form and the outer wood shavings after the glue mixing and the sandwich layer wood shavings after the glue mixing are mixed after the assembly form of mating formation again;
H, hot pressing process are to finish on the single or multiple lift hot press, and hot pressing temperature is 140-190 ℃, and hot pressing time is 10-30s/mm, and unit pressure is 2.5-3.0MPa, adopt three sections pressuring methods;
I, saw limit refrigerating work procedure are to be sawn into certain length and width by dimensions with edge saw, and are cooled to room temperature;
J, sanding operation are to adopt sander to carry out sanding, with the fineness that guarantees product surface and enough working strength and the thickness deviation that makes product within the scope of standard code;
K, the packaging process that grades are the sheet material of producing through above-mentioned each operation to be tested grade, then the packing warehouse-in.
2, the particieboard of producing according to the method for claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99113030 CN1237502A (en) | 1999-06-15 | 1999-06-15 | Production method of shaving board and its product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99113030 CN1237502A (en) | 1999-06-15 | 1999-06-15 | Production method of shaving board and its product |
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| CN1237502A true CN1237502A (en) | 1999-12-08 |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100400254C (en) * | 2006-07-13 | 2008-07-09 | 万华生态板业股份有限公司 | Method for producing plate using crop straw |
| CN102390072A (en) * | 2011-10-09 | 2012-03-28 | 南京林业大学 | Method for manufacturing artificial board by taking mineralizer on surfaces of silvegrass and reed waterproof as waterproofing agent |
| CN102493242A (en) * | 2011-12-30 | 2012-06-13 | 天津商业大学 | Method for manufacturing particleboards by using wheat straws preprocessed through steam explosion |
| CN103433993A (en) * | 2013-08-28 | 2013-12-11 | 陆美玲 | Production method of damp-proof ceiling decorative sheet |
| CN103770188A (en) * | 2012-10-22 | 2014-05-07 | 长沙创远环保科技有限公司 | Straw composite board and production method |
| CN103770189A (en) * | 2012-10-18 | 2014-05-07 | 天津德为环保工程设备有限公司 | Method for manufacturing fiber board by utilizing straws as raw material |
| CN103786229A (en) * | 2013-11-25 | 2014-05-14 | 东莞市德迈特隔热材料有限公司 | Method for manufacturing mineralized fiberboards |
| CN104118016A (en) * | 2014-07-23 | 2014-10-29 | 连云港保丽森实业有限公司 | Environment-friendly inorganic flame-retardant composite fiberboard and production method thereof |
| CN105128114A (en) * | 2015-08-13 | 2015-12-09 | 湖南万华生态板业有限公司 | Method for preparing shaving board by using Jujuncao |
| CN105171890A (en) * | 2015-08-13 | 2015-12-23 | 湖南万华生态板业有限公司 | Shaving board manufacturing method |
| CN105216090A (en) * | 2015-11-10 | 2016-01-06 | 张沙 | Composite processing device, technique and composite plate |
| CN106393383A (en) * | 2015-08-03 | 2017-02-15 | 万华生态板业股份有限公司 | Production method for producing shaving board through non-formaldehyde glue |
| CN106514829A (en) * | 2016-12-16 | 2017-03-22 | 北京林业大学 | Manufacturing method of heat and sound insulation particle board |
| CN106671215A (en) * | 2016-12-16 | 2017-05-17 | 北京林业大学 | Vacuum grain-wood plastic composite board and manufacturing method thereof |
| CN106696045A (en) * | 2016-12-16 | 2017-05-24 | 北京林业大学 | Hollow-microsphere particle board with built-in vacuum tubes and manufacturing method of such hollow-microsphere particle board |
| CN109049171A (en) * | 2018-07-27 | 2018-12-21 | 绍兴臣工新材料科技有限公司 | A kind of orientation wheat straw board and preparation method thereof |
| CN110216765A (en) * | 2018-03-02 | 2019-09-10 | 万华生态板业股份有限公司 | Camphorwood particieboard and its manufacturing method |
| CN110549455A (en) * | 2019-09-02 | 2019-12-10 | 中南林业科技大学 | Reed composite material and manufacturing method thereof |
-
1999
- 1999-06-15 CN CN 99113030 patent/CN1237502A/en active Pending
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100400254C (en) * | 2006-07-13 | 2008-07-09 | 万华生态板业股份有限公司 | Method for producing plate using crop straw |
| CN102390072A (en) * | 2011-10-09 | 2012-03-28 | 南京林业大学 | Method for manufacturing artificial board by taking mineralizer on surfaces of silvegrass and reed waterproof as waterproofing agent |
| CN102493242A (en) * | 2011-12-30 | 2012-06-13 | 天津商业大学 | Method for manufacturing particleboards by using wheat straws preprocessed through steam explosion |
| CN103770189A (en) * | 2012-10-18 | 2014-05-07 | 天津德为环保工程设备有限公司 | Method for manufacturing fiber board by utilizing straws as raw material |
| CN103770188A (en) * | 2012-10-22 | 2014-05-07 | 长沙创远环保科技有限公司 | Straw composite board and production method |
| CN103433993A (en) * | 2013-08-28 | 2013-12-11 | 陆美玲 | Production method of damp-proof ceiling decorative sheet |
| CN105479583A (en) * | 2013-08-28 | 2016-04-13 | 钱秀英 | Production method for producing damp-proof ceiling decorative density board from mulberry branch powder |
| CN103786229A (en) * | 2013-11-25 | 2014-05-14 | 东莞市德迈特隔热材料有限公司 | Method for manufacturing mineralized fiberboards |
| CN103786229B (en) * | 2013-11-25 | 2016-08-17 | 东莞市德迈特隔热材料有限公司 | A kind of mineralized fiber plate preparation method |
| CN104118016A (en) * | 2014-07-23 | 2014-10-29 | 连云港保丽森实业有限公司 | Environment-friendly inorganic flame-retardant composite fiberboard and production method thereof |
| CN106393383A (en) * | 2015-08-03 | 2017-02-15 | 万华生态板业股份有限公司 | Production method for producing shaving board through non-formaldehyde glue |
| CN105128114A (en) * | 2015-08-13 | 2015-12-09 | 湖南万华生态板业有限公司 | Method for preparing shaving board by using Jujuncao |
| CN105171890A (en) * | 2015-08-13 | 2015-12-23 | 湖南万华生态板业有限公司 | Shaving board manufacturing method |
| CN105216090A (en) * | 2015-11-10 | 2016-01-06 | 张沙 | Composite processing device, technique and composite plate |
| CN106514829A (en) * | 2016-12-16 | 2017-03-22 | 北京林业大学 | Manufacturing method of heat and sound insulation particle board |
| CN106671215A (en) * | 2016-12-16 | 2017-05-17 | 北京林业大学 | Vacuum grain-wood plastic composite board and manufacturing method thereof |
| CN106696045A (en) * | 2016-12-16 | 2017-05-24 | 北京林业大学 | Hollow-microsphere particle board with built-in vacuum tubes and manufacturing method of such hollow-microsphere particle board |
| CN106514829B (en) * | 2016-12-16 | 2018-10-30 | 北京林业大学 | A kind of manufacturing method of heat-insulating sound-insulating particieboard |
| CN106671215B (en) * | 2016-12-16 | 2018-12-04 | 北京林业大学 | A kind of vacuum grain-wood-plastic clad plate and preparation method thereof |
| CN110216765A (en) * | 2018-03-02 | 2019-09-10 | 万华生态板业股份有限公司 | Camphorwood particieboard and its manufacturing method |
| CN109049171A (en) * | 2018-07-27 | 2018-12-21 | 绍兴臣工新材料科技有限公司 | A kind of orientation wheat straw board and preparation method thereof |
| CN110549455A (en) * | 2019-09-02 | 2019-12-10 | 中南林业科技大学 | Reed composite material and manufacturing method thereof |
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