CN104114737A - 在悬浮液等离子喷涂工艺中利用被护罩的等离子喷涂或被护罩的液体悬浮液注射的系统和方法 - Google Patents
在悬浮液等离子喷涂工艺中利用被护罩的等离子喷涂或被护罩的液体悬浮液注射的系统和方法 Download PDFInfo
- Publication number
- CN104114737A CN104114737A CN201280069722.1A CN201280069722A CN104114737A CN 104114737 A CN104114737 A CN 104114737A CN 201280069722 A CN201280069722 A CN 201280069722A CN 104114737 A CN104114737 A CN 104114737A
- Authority
- CN
- China
- Prior art keywords
- liquid suspension
- guard shield
- effluent
- gas
- plasma body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000006194 liquid suspension Substances 0.000 title claims abstract description 112
- 238000000034 method Methods 0.000 title claims abstract description 72
- 239000007921 spray Substances 0.000 title claims abstract description 37
- 239000000725 suspension Substances 0.000 title claims abstract description 28
- 238000002347 injection Methods 0.000 title abstract description 69
- 239000007924 injection Substances 0.000 title abstract description 69
- 230000008569 process Effects 0.000 title description 6
- 239000002245 particle Substances 0.000 claims abstract description 79
- 239000000758 substrate Substances 0.000 claims abstract description 50
- 238000000576 coating method Methods 0.000 claims description 79
- 239000011248 coating agent Substances 0.000 claims description 70
- 239000012530 fluid Substances 0.000 claims description 16
- 239000000376 reactant Substances 0.000 claims description 4
- 239000012080 ambient air Substances 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 130
- 238000005507 spraying Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 57
- 238000007750 plasma spraying Methods 0.000 description 37
- 239000004615 ingredient Substances 0.000 description 18
- 238000010586 diagram Methods 0.000 description 16
- 230000000694 effects Effects 0.000 description 14
- 239000000463 material Substances 0.000 description 13
- 239000010419 fine particle Substances 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 10
- 238000001704 evaporation Methods 0.000 description 9
- 230000008020 evaporation Effects 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000002485 combustion reaction Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- 238000010891 electric arc Methods 0.000 description 6
- 238000004062 sedimentation Methods 0.000 description 6
- 239000012159 carrier gas Substances 0.000 description 5
- 230000003993 interaction Effects 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000005054 agglomeration Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
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- 238000001764 infiltration Methods 0.000 description 3
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- 229910052786 argon Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 208000034189 Sclerosis Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012092 media component Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012120 mounting media Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 150000002927 oxygen compounds Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
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- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 238000007725 thermal activation Methods 0.000 description 1
- 239000012720 thermal barrier coating Substances 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/20—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion
- B05B7/201—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle
- B05B7/205—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle the material to be sprayed being originally a particulate material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/123—Spraying molten metal
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Coating By Spraying Or Casting (AREA)
- Nozzles (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Plasma Technology (AREA)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161570525P | 2011-12-14 | 2011-12-14 | |
| US201161570503P | 2011-12-14 | 2011-12-14 | |
| US61/570503 | 2011-12-14 | ||
| US61/570525 | 2011-12-14 | ||
| PCT/US2012/069781 WO2013090740A1 (en) | 2011-12-14 | 2012-12-14 | System and method for utilization of shrouded plasma spray or shrouded liquid suspension injection in suspension plasma spray processes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104114737A true CN104114737A (zh) | 2014-10-22 |
Family
ID=47630507
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201280069722.1A Pending CN104114737A (zh) | 2011-12-14 | 2012-12-14 | 在悬浮液等离子喷涂工艺中利用被护罩的等离子喷涂或被护罩的液体悬浮液注射的系统和方法 |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US20130157040A1 (enExample) |
| EP (1) | EP2791382A1 (enExample) |
| JP (1) | JP2015505908A (enExample) |
| KR (1) | KR20140106654A (enExample) |
| CN (1) | CN104114737A (enExample) |
| CA (1) | CA2858432A1 (enExample) |
| MX (1) | MX2014007175A (enExample) |
| RU (1) | RU2014128556A (enExample) |
| SG (1) | SG11201402973QA (enExample) |
| WO (1) | WO2013090740A1 (enExample) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111655382A (zh) * | 2017-11-13 | 2020-09-11 | 奥普托美克公司 | 气溶胶流的阻挡 |
| CN114287052A (zh) * | 2019-08-23 | 2022-04-05 | 朗姆研究公司 | 使用低温等离子体射流的近净形增材制造 |
| CN115104382A (zh) * | 2019-12-20 | 2022-09-23 | 分子等离子集团股份有限公司 | 用于在基材上进行大气压力等离子体射流涂层沉积的改进护罩 |
| CN119411057A (zh) * | 2024-10-23 | 2025-02-11 | 北京金轮坤天特种机械有限公司 | 一种硼化锆致密涂层的制备工艺及等离子喷涂装置 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9752223B2 (en) | 2014-03-10 | 2017-09-05 | United Technologies Corporation | Equipment for plasma spray with liquid injection |
| US9890089B2 (en) * | 2014-03-11 | 2018-02-13 | General Electric Company | Compositions and methods for thermal spraying a hermetic rare earth environmental barrier coating |
| KR101692347B1 (ko) * | 2015-04-17 | 2017-01-03 | 주식회사 에스엠뿌레 | 분무기 및 분무조절장치 |
| DE102019105163B3 (de) * | 2019-02-28 | 2020-08-13 | Noble Powder GmbH | Plasmadüse und Plasmavorrichtung |
| US20230032817A1 (en) * | 2019-09-10 | 2023-02-02 | Ucl Business Ltd | Plasma jet deposition process |
| US20230366074A1 (en) * | 2022-05-16 | 2023-11-16 | Andrei V. Ivanov | Oxygen Interception for Air Plasma Spray Processes |
| DE102023126471A1 (de) * | 2023-09-28 | 2025-04-03 | Comexis GmbH | Plasmabrenner mit Fluidkühlung, insbesondere für die Beschichtung der Laufflächen von Zylindern von Hubkolbenmotoren |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3526362A (en) * | 1968-01-16 | 1970-09-01 | Union Carbide Corp | Method for shielding a gas effluent |
| CN1119401A (zh) * | 1994-08-08 | 1996-03-27 | 普拉塞尔技术有限公司 | 流体射流的层流防护层 |
| JP2003515676A (ja) * | 1999-12-04 | 2003-05-07 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | プラズマ放射源を使用して機能層を製造する方法 |
| CN102046303A (zh) * | 2008-05-29 | 2011-05-04 | 西北美泰克公司 | 由轴向注入液体原料制造涂层的方法和系统 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5013883A (en) * | 1990-05-18 | 1991-05-07 | The Perkin-Elmer Corporation | Plasma spray device with external powder feed |
| US5372857A (en) * | 1992-12-17 | 1994-12-13 | Browning; James A. | Method of high intensity steam cooling of air-cooled flame spray apparatus |
| US5662266A (en) * | 1995-01-04 | 1997-09-02 | Zurecki; Zbigniew | Process and apparatus for shrouding a turbulent gas jet |
| GB9712801D0 (en) * | 1997-06-19 | 1997-08-20 | Boc Group Plc | Improved plasma spraying |
| DE19905995A1 (de) * | 1999-02-15 | 2000-08-17 | Asea Brown Boveri | Brennstofflanze zum Eindüsen von flüssigen und/oder gasförmigen Brennstoffen in eine Brennkammer sowie Verfahren zum Betrieb einer solchen Brennstofflanze |
| US6106903A (en) * | 1999-03-01 | 2000-08-22 | Plasma Technology, Inc. | Thermal spray forming of molybdenum disilicide-silicon carbide composite material |
| DE19958473A1 (de) * | 1999-12-04 | 2001-06-07 | Bosch Gmbh Robert | Verfahren zur Herstellung von Kompositschichten mit einer Plasmastrahlquelle |
| US20030049384A1 (en) * | 2001-09-10 | 2003-03-13 | Liu Jean H. | Process and apparatus for preparing transparent electrically conductive coatings |
| US8076607B2 (en) * | 2007-06-27 | 2011-12-13 | Ross Technology Corporation | Method and apparatus for depositing raised features at select locations on a substrate to produce a slip-resistant surface |
| WO2013074961A1 (en) * | 2011-11-18 | 2013-05-23 | Hitemco Medical Application Inc. | Porous coatings for orthopedic implants |
-
2012
- 2012-12-14 RU RU2014128556A patent/RU2014128556A/ru not_active Application Discontinuation
- 2012-12-14 WO PCT/US2012/069781 patent/WO2013090740A1/en not_active Ceased
- 2012-12-14 KR KR1020147018566A patent/KR20140106654A/ko not_active Withdrawn
- 2012-12-14 JP JP2014547493A patent/JP2015505908A/ja not_active Ceased
- 2012-12-14 US US13/715,189 patent/US20130157040A1/en not_active Abandoned
- 2012-12-14 SG SG11201402973QA patent/SG11201402973QA/en unknown
- 2012-12-14 EP EP12820995.4A patent/EP2791382A1/en not_active Withdrawn
- 2012-12-14 CA CA2858432A patent/CA2858432A1/en not_active Abandoned
- 2012-12-14 MX MX2014007175A patent/MX2014007175A/es unknown
- 2012-12-14 CN CN201280069722.1A patent/CN104114737A/zh active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3526362A (en) * | 1968-01-16 | 1970-09-01 | Union Carbide Corp | Method for shielding a gas effluent |
| CN1119401A (zh) * | 1994-08-08 | 1996-03-27 | 普拉塞尔技术有限公司 | 流体射流的层流防护层 |
| JP2003515676A (ja) * | 1999-12-04 | 2003-05-07 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | プラズマ放射源を使用して機能層を製造する方法 |
| CN102046303A (zh) * | 2008-05-29 | 2011-05-04 | 西北美泰克公司 | 由轴向注入液体原料制造涂层的方法和系统 |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111655382A (zh) * | 2017-11-13 | 2020-09-11 | 奥普托美克公司 | 气溶胶流的阻挡 |
| CN114287052A (zh) * | 2019-08-23 | 2022-04-05 | 朗姆研究公司 | 使用低温等离子体射流的近净形增材制造 |
| CN115104382A (zh) * | 2019-12-20 | 2022-09-23 | 分子等离子集团股份有限公司 | 用于在基材上进行大气压力等离子体射流涂层沉积的改进护罩 |
| CN119411057A (zh) * | 2024-10-23 | 2025-02-11 | 北京金轮坤天特种机械有限公司 | 一种硼化锆致密涂层的制备工艺及等离子喷涂装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2015505908A (ja) | 2015-02-26 |
| RU2014128556A (ru) | 2016-02-10 |
| US20130157040A1 (en) | 2013-06-20 |
| CA2858432A1 (en) | 2013-06-20 |
| KR20140106654A (ko) | 2014-09-03 |
| MX2014007175A (es) | 2014-11-25 |
| WO2013090740A1 (en) | 2013-06-20 |
| EP2791382A1 (en) | 2014-10-22 |
| SG11201402973QA (en) | 2014-09-26 |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141022 |