CN104071628A - Tire fabric width fixing band dividing device - Google Patents
Tire fabric width fixing band dividing device Download PDFInfo
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- CN104071628A CN104071628A CN201410292573.6A CN201410292573A CN104071628A CN 104071628 A CN104071628 A CN 104071628A CN 201410292573 A CN201410292573 A CN 201410292573A CN 104071628 A CN104071628 A CN 104071628A
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- roller
- cord
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- gear
- fixed width
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Abstract
Disclosed is a tire fabric width fixing band dividing device. The tire fabric width fixing band dividing device is characterized by comprising a variable speed drive mechanism 1, a kinking roller 20, a band swathing roller 21, a kinking roller 22, a band swathing roller 24, a tire fabric release roller 14 and a cloth liner furling roller 9 installed on a machine frame 2, wherein the variable speed drive mechanism 1 drives all the rollers to rotate through a belt 3, a gear 11 and a gear 16, a plurality of coiling disks 23 are arranged on all the kinking rollers and the band swathing rollers, a cloth liner and a tire fabric 18 which are placed under a plurality of press rollers are conveyed form the tire fabric release roller 14 to the cloth liner furling roller 9, threads and bands of the tire fabric are respectively torn out and wound around the corresponding coiling disks 23 during the conveying process, the bands can be torn out once through the tire fabric of the whole breadth according to the needed width, and therefore efficient production of the tire fabric bands is achieved, various production efficiency can be achieved by adjusting the rotation speed of the variable speed drive mechanism 1, and furthermore production of bands of different width specifications can be performed by replacing the coiling disks 23 of different widths. The tire fabric width fixing band dividing device can greatly reduce influences of manual operation factors on the premise of significantly improving the production efficiency, improves normalization of band shaping, remarkably improves process quality, shortens a production cycle of a product, and improves product quality.
Description
Technical field
The invention relates to and a kind ofly by certain width, divides the cord fabric Fixed width becoming band to divide carrying device dipped type cord fabric, the production facilities in the manufacture course of products such as inflatable rubber pneumatic bag, fender, especially in the engineering field of air bags that needs the moulding of cord itemize, enhances productivity.
Background technology
Engineering air bag has been widely used in that weight jacking, caisson are drawn and moved, the lower water of row, over-water construction help the fields such as floating, pipe plugging, beam slab be prefabricated on boats and ships.The raw MAT'L of engineering air bag generally selects polyamide fibre gum dipped curtain cloth as framework material, and application multiple wraps, whole sulfidization molding technique are produced.In forming process production process, after cord calendering formation with its under shield be together wound around bundled shape, shield has been isolated between carcass plies, prevents the bonded to each other of rubber layer on cord.While producing air bag product, the cord of view picture need to be torn into the little vertically hung scroll with certain width (being also belt) of technological design along polyamide fibre line length direction, because the cord strip quantum count of demand in producing is very large, production operator generally adopts the manual operation of tearing at present, and after tearing, cord in hand, be wound in round to place or to be wrapped on air bag when easy to use, the a large amount of time and efforts of these needs of having to goes to carry out tearing tape subjob, in production, need to configure the technician of some, the production efficiency of this operation is low, hand labor intensity is large, productive costs is very high, and be subject to the impact of manual operation factor, the width error of its belt is larger, be there is to hidden danger of quality in product forming technique, when serious, cause product to occur the problems such as seepage gas.
Summary of the invention
In order to overcome above-mentioned technical disadvantages, the object of the invention is the production facilities that designing a mechanism cord fabric Fixed width is divided belt, by mechanical drive and rotating roller, realize the production of automatic tape tearing, especially in engineering field of air bags production efficiency to high requirement, therefore improved production efficiency, reduce manual operation and labour intensity, reduce production costs, improve the quality of products.
For achieving the above object, the technical scheme that the invention is taked is: include shift drive mechanism 1, thread winding roller 20 and thread winding roller 22, tape wrap roller 21 and tape wrap roller 24, cord discharges roller 14, shield furls roller 9 and is arranged in frame 2, on each thread winding roller or tape wrap roller, arrange a plurality of reels 23, shift drive mechanism 1 is by belt 3, gear 11 and gear 16 drive all rollers to realize and rotate, shield and cord 18 are transferred to shield from cord release roller 14 and furl roller 9 under a plurality of pressure rollers, in transmission process, respectively the line of cord and belt are torn out and are wrapped on corresponding reel 23, realize mechanization tearing tape.
The invention is intended to use a kind of cord fabric Fixed width that realizes automatic tape tearing by mechanical drive and rotating roller to become carrying device, and emphasis solves the air bag problem that the sub-operation production efficiency of tearing tape is low, hand labor intensity is large in producing.Cord cord Fixed width becomes carrying device by the pipelining mode of mechanization, at each thread winding roller with twine and arrange a plurality of reels 23 on bar roller, once can by the wide cord of view picture on request width tear out belt, realize the high efficiency production of curtain fabric strips, meanwhile, by adjusting the rotating speed of shift drive mechanism 1, can realize multiple production efficiency, organize pressure roller more, to adapt to, different-thickness cord is carried out to tear tape operation, by changing the reel 23 of different in width, can carry out the production of multiple width specifications belt.Owing to adopting mechanized equipment, significantly reduce the impact of manual operation factor, improved the normalisation of belt moulding, process quality significantly improves, and can shorten the production cycle of product and improve the quality of products.
The cord fabric Fixed width of the invention design divides the principle of work of carrying device for first peeling off rear winding, first from cord, the cord of certain proportion quantity is separated, and cord is divided into the belt of fixed width, then belt is wound around.After cord 18 calenderings, comprise some cords 182 and its rubber filling layer 183, the thickness b of cord 18 is generally 0.8mm ~ 1.6mm, the diameter d of its cord 182 is generally 0.3mm to 0.8mm, cord 18 and shield 181 are bonded together and are wound around bundled shape, and the thickness h of shield 181 is generally 1.5 ~ 2.5mm.Requirement according to air bag molding procedure to belt width L, on cord 18 Widths, along cord 182 directions, need to after width L, tear out a cord 182, form successively the belt that fixed width is L, respectively belt and cord are wrapped on the reel 23 at corresponding winding up roller place.
The cord fabric Fixed width of the invention design divides carrying device to adopt vertical multi-roller, thread winding roller 20, tape wrap roller 21, thread winding roller 22 and tape wrap roller 24 are arranged in a side of frame 2 at vertical direction, cord release roller 14 and shield furl roller 9 and at vertical direction, are arranged in the opposite side of frame 2, import pressure roller 17, upper pressure roller 19, the first pressure roller 15, the second pressure roller 12, the 3rd pressure roller 10, the 4th pressure roller 6 and lower compression roller 5 and at vertical direction, are arranged in the centre of frame 2.
The cord fabric Fixed width of the invention design divides carrying device to adopt variable speed drive (VSD) mode, shift drive mechanism 1 is transferred on gear 4 and is realized and rotating by belt 3, gear 4 drives tape wrap roller 24 to realize rotation, drive idle gear 11 rotations simultaneously, idle gear 11 drives transmission gear 16 to realize thread winding roller 22 rotations, drives successively the rotation of tape wrap roller 21 and thread winding roller 20; Gear 4 comes drive installation to furl the gear 8 on roller 9 at shield by chain 7 simultaneously, thereby drives shield to furl the rotation of roller 9, and shield furls roller 9 and will by cord 18, drive cord to discharge the rotation of roller 14, thereby realizes the release of cord 18; Various pressure rollers are driven member, follow the transmission of cord 18 and rotate.
It is that shield furls the rotation that roller 9 will drive by cord 18 cord release roller 14 that the cord fabric Fixed width of the invention design is divided carrying device workflow, cord 18 is by importing the compacting of leading of pressure roller 17 and upper pressure roller 19, when through the first pressure roller 15, from two pressure rollers, separate on the reel 23 that cord 182 is wrapped in thread winding roller 20, when through the second pressure roller 12, from two pressure rollers, separate on the reel 23 that belt is wrapped in tape wrap roller 21, when through the 3rd pressure roller 10, from two pressure rollers, separate on the reel 23 that cord 182 is wrapped in thread winding roller 22, when through the 4th pressure roller 6, from two pressure rollers, separate on the reel 23 that belt is wrapped in tape wrap roller 24, residue is shield 181 afterwards, by lower compression roller 5, being wrapped in shield furls on roller 9.
On the winding up roller axle of the invention design, a plurality of detouchable reels 23 have been installed, when the line or belt overabundance of amniotic fluid that reel is wound around, reel 23 can have been changed after winding up roller axle unloads.
The cord of the invention design discharges roller 14 and shield and furls roller 9 and be movably arranged in frame 2, can dismantle, and when cord discharges roller 14 and releases whole cords or shield and furl roller 9 and be wrapped over shield, after frame 2 is pulled down roller, changes.
It is horizontal that the cord fabric Fixed width of the invention design divides the arrangement of carrying device to adopt, and level is arranged in order and arranges that shield furls roller 9, thread winding roller 20, tape wrap roller 21, thread winding roller 22 and tape wrap roller 24 and cord discharges roller 14.
The cord Fixed width of the present invention's design divides the type of drive of carrying device can adopt shift drive mechanism 1 to be directly installed on gear 4 and to be realized directly and driving by driving connecting device.
The technique effect of the invention shows:
Cord fabric Fixed width divides carrying device by the pipelining mode of mechanization, on each thread winding roller and tape wrap roller, arrange a plurality of reels 23, once can by the wide cord of view picture on request width tear out belt, realize the high efficiency production of curtain fabric strips, meanwhile, by adjusting the rotating speed of shift drive mechanism 1, can realize multiple production efficiency, organize pressure roller more and can adapt to different-thickness cord is carried out to tearing tape operation, by changing the reel 23 of different in width, can carry out the production of multiple width specifications belt.Owing to adopting mechanized equipment, significantly reduce the impact of manual operation factor, improved the normalisation of belt moulding, process quality significantly improves, and has shortened the production cycle of product and has improved product design.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the invention.
Fig. 2 is the lateral plan of the invention.
Fig. 3 is the workflow schematic diagram of the invention.
Fig. 4 is the structural representation that the cord of the invention is divided into belt.
Fig. 5 is that cord and the belt of the invention is wound around distribution schematic diagram.
The specific embodiment
Accompanying drawing 1 is an embodiment of the invention, illustrate by reference to the accompanying drawings the present embodiment: include shift drive mechanism 1, thread winding roller 20 and thread winding roller 22, tape wrap roller 21 and tape wrap roller 24, cord discharges roller 14, shield furls roller 9 and is arranged in frame 2, shift drive mechanism 1 is by belt 3, gear 11 and gear 16 drive all rollers to realize and rotate, shield and cord 18 are transferred to shield from cord release roller 14 and furl roller 9 under a plurality of pressure rollers, in transmission process, respectively the line of cord and belt are torn out and are wrapped on corresponding reel 23, realize mechanization tearing tape.
In the present embodiment, shift drive mechanism 1 is transferred on gear 4 and is realized rotation by belt 3, and gear 4 drives tape wrap roller 24 to realize rotation, drives idle gear 11 rotations simultaneously, idle gear 11 drives transmission gear 16 to realize thread winding roller 22 rotations, drives successively the rotation of tape wrap roller 21 and thread winding roller 20; Gear 4 comes drive installation to furl the gear 8 on roller 9 at shield by chain 7 simultaneously, thereby drives shield to furl the rotation of roller 9, and shield furls roller 9 and will by cord 18, drive cord to discharge the rotation of roller 14, thereby realizes the release of cord 18; Various pressure rollers are driven member, follow the transmission of cord 18 and rotate.
In this example, design shield and furled the rotation that roller 9 will drive by cord 18 cord release roller 14, cord 18 is by importing the compacting of leading of pressure roller 17 and upper pressure roller 19, when through the first pressure roller 15, from two pressure rollers, separate on the reel 23 that cord 182 is wrapped in thread winding roller 20, when through the second pressure roller 12, from two pressure rollers, separate on the reel 23 that belt is wrapped in tape wrap roller 21, when through the 3rd pressure roller 10, from two pressure rollers, separate on the reel 23 that cord 182 is wrapped in thread winding roller 22, when through the 4th pressure roller 6, from two pressure rollers, separate on the reel 23 that belt is wrapped in tape wrap roller 24, residue is shield 181 afterwards, by lower compression roller 5, being wrapped in shield furls on roller 9.
The invention has lower feature:
1. owing to having designed shift drive mechanism 1, the speed that cord carries out tearing tape can regulate, and can realize multiple production efficiency, to adapt to Production requirement.
2. owing to having designed many groups pressure roller, can realize different-thickness cord is carried out to tearing tape operation.
3. owing to having designed movable reel 23, by changing the reel 23 of different in width, can carry out the production of multiple width specifications belt.
4. owing to having designed movable reel 23, be arranged on winding up roller, facilitated installing/dismounting, when reel 23 is wrapped over the line or belt period of the day from 11 p.m. to 1 a.m, can quick-replaceable reel 23.
5. owing to having designed cord, discharge roller 14 and shield and furl roller 9 and be movably arranged in frame 2, can dismantle, when cord discharges roller 14 and releases whole cords or shield and furl roller 9 and be wrapped over shield, after frame 2 is pulled down roller, change.
Adopting cord to divide in the engineering airbag technology field of belt production process; Everyly include that shift drive mechanism, thread winding roller, thread winding roller, cord discharge roller, shield furls roller and is arranged in frame; by belt or all rollers of gear drive, realize and rotating; shield and cord discharge roller from cord and are transferred to shield and furl roller under a plurality of pressure rollers, respectively the line of cord and belt are torn out and be wrapped in technology contents on corresponding reel in transmission process all in the protection domain of the invention.
Claims (8)
1. a cord fabric Fixed width is divided carrying device, it is characterized in that: include shift drive mechanism (1), thread winding roller (20), tape wrap roller (21), thread winding roller (22), tape wrap roller (24), cord discharges roller (14), shield furls roller (9) and is arranged in frame (2), on each thread winding roller and tape wrap roller, arrange a plurality of reels 23, shift drive mechanism (1) is by belt (3), gear (11) and gear (16) drive all rollers to realize and rotate, shield and cord (18) are transferred to shield from cord release roller (14) and furl roller (9) under a plurality of pressure rollers, in transmission process, respectively the line of cord and strip are torn out and are wrapped on corresponding reel (23).
2. a kind of cord fabric Fixed width according to claim 1 is divided carrying device; It is characterized in that: on cord (18) Width, along cord (182) direction, after fixed width (L), tear out a cord (182), form successively the strip of fixed width (L), respectively belt and cord are wrapped on the reel (23) at corresponding winding up roller place.
3. a kind of cord fabric Fixed width according to claim 1 is divided carrying device; It is characterized in that: a plurality of winding rollers, pressure roller adopt vertical arrangement, thread winding roller (20), tape wrap roller (21), thread winding roller (22) and tape wrap roller (24) are arranged in a side of frame (2) at vertical direction, cord release roller (14) and shield furl roller (9) and at vertical direction, are arranged in the opposite side of frame (2), import pressure roller (17), upper pressure roller (19), the first pressure roller (15), the second pressure roller (12), the 3rd pressure roller (10), the 4th pressure roller (6) and lower compression roller (5) and at vertical direction, are arranged in the centre of frame (2).
4. a kind of cord fabric Fixed width according to claim 1 is divided carrying device; It is characterized in that: shift drive mechanism (1) is transferred to upper realization of gear (4) by belt (3) and rotates, gear (4) drives tape wrap roller (24) to realize rotation, drive idle gear (11) rotation simultaneously, idle gear (11) drives transmission gear (16) to realize thread winding roller (22) rotation, drives successively the rotation of tape wrap roller (21) and thread winding roller (20); Gear (4) comes drive installation to furl the gear (8) on roller (9) at shield by chain (7) simultaneously, thereby drive shield to furl the rotation of roller (9), shield furls roller (9) and will drive cord to discharge the rotation of roller (14) by cord (18), thereby realizes the release of cord (18); Various pressure rollers are driven member, follow the transmission of cord (18) and rotate.
5. a kind of cord fabric Fixed width according to claim 1 is divided carrying device; It is characterized in that: a plurality of detouchable reels (23) have been installed on winding up roller axle, reel (23) can have been changed after winding up roller axle unloads.
6. a kind of cord fabric Fixed width according to claim 1 is divided carrying device; It is characterized in that: cord release roller (14) and shield furl roller (9) and be movably arranged in frame (2), can dismantle and change.
7. a kind of cord fabric Fixed width according to claim 3 is divided carrying device; It is characterized in that: its arrangement can adopt horizontal, level is arranged in order and arranges that shield furls roller (9), thread winding roller (20), tape wrap roller (21), thread winding roller (22) and tape wrap roller (24) and cord discharges roller (14).
8. the type of drive that a kind of cord fabric Fixed width according to claim 3 is divided carrying device; It is characterized in that: type of drive can adopt shift drive mechanism (1) to be directly installed on upper the realization directly of gear (4) by driving connecting device and drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410292573.6A CN104071628A (en) | 2014-06-27 | 2014-06-27 | Tire fabric width fixing band dividing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410292573.6A CN104071628A (en) | 2014-06-27 | 2014-06-27 | Tire fabric width fixing band dividing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104071628A true CN104071628A (en) | 2014-10-01 |
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ID=51593301
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410292573.6A Pending CN104071628A (en) | 2014-06-27 | 2014-06-27 | Tire fabric width fixing band dividing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104071628A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342306A (en) * | 2019-07-13 | 2019-10-18 | 兰杰 | A kind of weaving woven fabric automatic rolling device for being conveniently replaceable reel |
| CN113104644A (en) * | 2021-04-16 | 2021-07-13 | 包头职业技术学院 | Auxiliary paper transfer device of die-cutting machine |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB844882A (en) * | 1956-10-03 | 1960-08-17 | Gustav Schickedanz | Method of and apparatus for producing folded cut sections from continuous webs of cellulose fibres or paper or unwoven fibres |
| US3350026A (en) * | 1966-03-15 | 1967-10-31 | Du Pont | Web slitting and rewind machine |
| US4233869A (en) * | 1978-06-07 | 1980-11-18 | Jagenberg-Werke Aktiengesellschaft | Apparatus for slitting webs of material |
| CN1074400A (en) * | 1991-12-13 | 1993-07-21 | 庄臣及庄臣有限公司 | Be used for flexible web is become the method and apparatus of rectangular band |
| CN202284094U (en) * | 2011-09-28 | 2012-06-27 | 彭韶国 | Paper roll cutting and rewinding production line |
| TW201249572A (en) * | 2011-05-17 | 2012-12-16 | Samsung Electro Mech | Slitter |
| CN203307652U (en) * | 2013-06-08 | 2013-11-27 | 浙江德瑞摩擦材料有限公司 | Full-automatic tearing and winding integrated machine |
| CN203755066U (en) * | 2014-03-22 | 2014-08-06 | 山东南海气囊工程有限公司 | Cord fabric strip tearing machine |
-
2014
- 2014-06-27 CN CN201410292573.6A patent/CN104071628A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB844882A (en) * | 1956-10-03 | 1960-08-17 | Gustav Schickedanz | Method of and apparatus for producing folded cut sections from continuous webs of cellulose fibres or paper or unwoven fibres |
| US3350026A (en) * | 1966-03-15 | 1967-10-31 | Du Pont | Web slitting and rewind machine |
| US4233869A (en) * | 1978-06-07 | 1980-11-18 | Jagenberg-Werke Aktiengesellschaft | Apparatus for slitting webs of material |
| CN1074400A (en) * | 1991-12-13 | 1993-07-21 | 庄臣及庄臣有限公司 | Be used for flexible web is become the method and apparatus of rectangular band |
| TW201249572A (en) * | 2011-05-17 | 2012-12-16 | Samsung Electro Mech | Slitter |
| CN202284094U (en) * | 2011-09-28 | 2012-06-27 | 彭韶国 | Paper roll cutting and rewinding production line |
| CN203307652U (en) * | 2013-06-08 | 2013-11-27 | 浙江德瑞摩擦材料有限公司 | Full-automatic tearing and winding integrated machine |
| CN203755066U (en) * | 2014-03-22 | 2014-08-06 | 山东南海气囊工程有限公司 | Cord fabric strip tearing machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342306A (en) * | 2019-07-13 | 2019-10-18 | 兰杰 | A kind of weaving woven fabric automatic rolling device for being conveniently replaceable reel |
| CN113104644A (en) * | 2021-04-16 | 2021-07-13 | 包头职业技术学院 | Auxiliary paper transfer device of die-cutting machine |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20141001 |